Single-groove type multifunctional ultrasonic cleaning machine

Abstract

The utility model discloses a single-groove type multifunctional ultrasonic cleaning machine, which relates to the technical field of cleaning machines and comprises a feeding and discharging assembly, a cleaning assembly and a blow-drying assembly, and the feeding and discharging assembly is arranged at the upper end of the cleaning assembly; the cleaning assembly comprises an ultrasonic cleaning tank, a support, an ultrasonic generator, an anti-explosion cleaning pump, a water distribution pipe and a spray head, and the support is arranged at the bottom end of the outer side of the ultrasonic cleaning tank; the multiple ultrasonic generators are arranged at the bottom of the ultrasonic cleaning tank, high-frequency vibration can be generated, tiny bubbles in cleaning liquid are broken when making contact with the surface of a to-be-cleaned object, strong impact force is generated, and the cleaning effect is improved. Dirt, greasy dirt and small particles on the surface of an object are effectively removed, and the purpose of efficient cleaning is achieved.

Description

Technical Field

[0001] This utility model relates to the field of cleaning machine technology, and in particular to a single-tank multi-functional ultrasonic cleaning machine. Background Technology

[0002] In industrial production and the processing of many precision instruments and components, the requirements for cleaning are becoming increasingly stringent. Traditional cleaning methods may not be effective in removing contaminants such as tiny particles and oil stains, especially for parts with complex shapes and delicate structures. For example, after machining, the surface of parts often retains impurities such as chips, oil stains, and abrasives. If these impurities are not thoroughly removed, they will affect the performance of the parts and subsequent processing.

[0003] With technological advancements, ultrasonic cleaning technology has gained widespread application due to its high efficiency and ability to thoroughly clean complex-shaped objects. However, existing ultrasonic cleaning machines may have limited functionality, such as lacking effective loading and unloading devices, making operation inconvenient; the post-cleaning drying process may lack explosion-proof design, posing safety hazards; and the recycling of cleaning fluid is not efficient enough, lacking effective oil-water separation devices, resulting in higher cleaning costs and potential environmental pollution risks. Utility Model Content

[0004] To achieve the above objectives, this utility model provides the following technical solution: a single-tank multi-functional ultrasonic cleaner, comprising a loading and unloading assembly, a cleaning assembly, and a drying assembly, wherein the loading and unloading assembly is disposed at the upper end of the cleaning assembly;

[0005] The cleaning assembly includes an ultrasonic cleaning tank, a support, an ultrasonic generator, an explosion-proof cleaning pump, water distribution pipes, and nozzles. The support is located at the bottom outside the ultrasonic cleaning tank, and the ultrasonic generator is located at the bottom inside the ultrasonic cleaning tank. Water distribution pipes are respectively arranged on both sides of the upper end of the ultrasonic cleaning tank. The water distribution pipes are connected to the output end of the explosion-proof cleaning pump, and the input end of the explosion-proof cleaning pump is connected to an external water source. There are multiple nozzles, and the nozzles are evenly arranged on the water distribution pipes.

[0006] The loading and unloading assembly is a small gantry crane.

[0007] Preferably, the drying assembly includes an explosion-proof high-pressure blower and an air outlet pipe, wherein the output end of the explosion-proof high-pressure blower is connected to the air outlet pipe, and the end of the air outlet pipe away from the explosion-proof high-pressure blower is connected to a water distribution pipe.

[0008] Preferably, the bottom of the ultrasonic cleaning tank is provided with a water outlet, a water outlet pipe is connected to the water outlet, an explosion-proof circulating water pump is connected to the water outlet pipe, a circulation pipe is provided at the output end of the explosion-proof circulating water pump, the end of the circulation pipe away from the explosion-proof circulating water pump is connected to a water distribution pipe, and an oil-water separator is provided on the circulation pipe.

[0009] Preferably, an explosion-proof heating tube is provided at the bottom of the ultrasonic cleaning tank, and there are multiple explosion-proof heating tubes.

[0010] Preferably, there are multiple ultrasonic generators, which are evenly arranged in the ultrasonic cleaning tank.

[0011] Preferably, a rotary motor is provided at the upper end of one side wall of the ultrasonic cleaning tank, and a rotating shaft for use with the rotary motor is provided inside the ultrasonic cleaning tank, and the rotating shaft is a short rotating shaft.

[0012] Preferably, rollers are respectively provided on both sides of the bottom of the ultrasonic cleaning tank, and the two ends of the rollers are respectively set inside the ultrasonic cleaning tank through bearing seats. The rotary motor is provided with a drive sprocket, and the outer side of the ultrasonic cleaning tank is provided with a driven sprocket for use with the rollers. The drive sprocket and the driven sprocket are connected to each other by a chain.

[0013] Beneficial effects: Compared with existing technologies, this invention, by setting multiple ultrasonic generators at the bottom of the ultrasonic cleaning tank, can generate high-frequency vibrations, causing the tiny bubbles in the cleaning fluid to burst upon contact with the surface of the object to be cleaned, generating a powerful impact force. This effectively removes dirt, oil, and tiny particles from the object's surface, achieving highly efficient cleaning. For example, it can quickly clean the tiny solder joint impurities on precision electronic components. The bottom of the ultrasonic cleaning tank is equipped with a water outlet, connected to a water outlet pipe and an explosion-proof circulating water pump. The circulating pipe is connected to a water distribution pipe, and an oil-water separator is installed on the circulating pipe. This allows for the recycling of the cleaning fluid, reducing cleaning costs. Simultaneously, the oil-water separator effectively separates oil and cleaning fluid, ensuring the cleanliness and performance of the cleaning fluid and extending its service life. The explosion-proof high-pressure blower in the drying assembly is connected to the water distribution pipe via an air outlet pipe. After cleaning, the high-pressure gas provided by the blower can be used to dry the cleaned objects. The explosion-proof design ensures operational safety in potentially hazardous environments. The loading and unloading assembly uses a small gantry crane, facilitating the placement of objects into the ultrasonic cleaning tank and the removal of cleaned objects, especially suitable for heavier or larger objects, improving work efficiency. Multiple explosion-proof heating tubes are installed at the bottom of the ultrasonic cleaning tank to heat the cleaning fluid. The temperature of the cleaning fluid can be adjusted according to different cleaning needs to enhance the cleaning effect. Furthermore, the rotating motor, shaft, rollers, and corresponding sprocket and chain structures allow the objects to rotate or roll within the cleaning tank, ensuring that all surfaces of the objects fully contact the cleaning fluid, further improving cleaning quality. Attached Figure Description

[0014] Figure 1 This is a front view of the present invention.

[0015] Figure 2 This is a side sectional view of the present invention.

[0016] Figure 3 This is a top view of the present invention.

[0017] In the attached diagram: 1-Ultrasonic cleaning tank, 2-Support, 3-Ultrasonic generator, 4-Explosion-proof cleaning pump, 5-Water distribution pipe, 6-Nozzle, 7-Explosion-proof high-pressure blower, 8-Air outlet pipe, 9-Explosion-proof circulating water pump, 10-Explosion-proof heating tube, 11-Rotating motor, 12-Roller, 13-Drive sprocket, 14-Driven sprocket, 15-Chain, 16-Small gantry crane. Detailed Implementation

[0018] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0019] Example

[0020] Please refer to the accompanying drawings in the specification. In this embodiment of the utility model, a single-tank multi-functional ultrasonic cleaner includes a loading and unloading assembly, a cleaning assembly, and a drying assembly. The loading and unloading assembly is disposed at the upper end of the cleaning assembly.

[0021] The cleaning assembly includes an ultrasonic cleaning tank 1, a support 2, an ultrasonic generator 3, an explosion-proof cleaning pump 4, water distribution pipes 5, and nozzles 6. The support 2 is located at the bottom of the outer side of the ultrasonic cleaning tank 1, and the ultrasonic generator 3 is located at the bottom of the inner side of the ultrasonic cleaning tank 1. Water distribution pipes 5 are respectively arranged on both sides of the upper part of the ultrasonic cleaning tank 1. The water distribution pipes 5 are connected to the output end of the explosion-proof cleaning pump 4, and the input end of the explosion-proof cleaning pump 4 is connected to an external water source. There are multiple nozzles 6, which are evenly arranged on the water distribution pipes 5. The ultrasonic frequency of the ultrasonic generator is 21kHz. The ultrasonic cleaning tank is welded using a double-sided welding method.

[0022] The loading and unloading assembly is a small gantry crane 16.

[0023] The drying assembly includes an explosion-proof high-pressure blower 7 and an air outlet pipe 8. The output end of the explosion-proof high-pressure blower 7 is connected to the air outlet pipe 8, and the end of the air outlet pipe 8 away from the explosion-proof high-pressure blower 7 is connected to the water distribution pipe 5.

[0024] The bottom of the ultrasonic cleaning tank 1 is provided with a water outlet, and a water outlet pipe is connected to the water outlet. An explosion-proof circulating water pump 9 is connected to the water outlet pipe. A circulation pipe is provided at the output end of the explosion-proof circulating water pump 9. The end of the circulation pipe away from the explosion-proof circulating water pump 9 is connected to the water distribution pipe 5. An oil-water separator is provided on the circulation pipe.

[0025] An explosion-proof heating tube 10 is provided at the bottom of the ultrasonic cleaning tank 1, and there are multiple explosion-proof heating tubes 10.

[0026] The number of ultrasonic generators 3 is multiple, and the multiple ultrasonic generators 3 are evenly arranged in the ultrasonic cleaning tank 1.

[0027] A rotary motor 11 is provided at the upper end of one side wall of the ultrasonic cleaning tank 1, and a rotating shaft is provided inside the ultrasonic cleaning tank 1 to cooperate with the rotary motor 11. The rotating shaft is a short rotating shaft.

[0028] Rollers 12 are respectively provided on both sides of the bottom of the ultrasonic cleaning tank 1. The two ends of the rollers 12 are respectively set inside the ultrasonic cleaning tank 1 through the bearing seat. A drive sprocket 13 is provided on the rotary motor 11. A driven sprocket 14 is provided on the outside of the ultrasonic cleaning tank 1 to cooperate with the rollers. The drive sprocket 13 and the driven sprocket 14 are connected to each other by a chain 15.

[0029] Working Principle: A small gantry crane transports items to be cleaned into the cleaning tank, automating loading and unloading and reducing manual operation. An ultrasonic generator is activated, producing high-frequency vibrations at the bottom of the ultrasonic cleaning tank, generating numerous tiny bubbles in the cleaning fluid. These bubbles burst upon contact with the surface of the object being cleaned, generating a powerful impact that dissipates dirt. Simultaneously, an explosion-proof cleaning pump introduces external water into the distribution pipe, replenishing the cleaning fluid or maintaining its level through nozzles evenly distributed along the pipe. If heating the cleaning fluid is required, an explosion-proof heating element heats it to the set temperature. Furthermore, a rotary motor drives a driven sprocket via a drive sprocket and chain, causing the rollers to rotate, thus rotating or rolling the object within the cleaning tank, ensuring thorough contact between all surfaces and the cleaning fluid. In addition, the cleaning solution flows out through the outlet, passes through the explosion-proof circulating water pump and circulation pipe, and is treated by the oil-water separator in the circulation pipe. The cleaned cleaning solution then returns to the cleaning tank through the water distribution pipe, realizing the recycling of the cleaning solution. After cleaning is completed, the explosion-proof high-pressure blower is started, and the high-pressure gas generated enters the water distribution pipe through the air outlet pipe and is then sprayed out from the nozzle to dry the cleaned object, completing the entire cleaning and drying process.

[0030] In the above process, this invention uses multiple ultrasonic generators installed at the bottom of the ultrasonic cleaning tank to generate high-frequency vibrations. This causes tiny bubbles in the cleaning solution to burst upon contact with the surface of the object to be cleaned, generating a powerful impact that effectively removes dirt, oil, and tiny particles from the object's surface, achieving highly efficient cleaning. For example, it can quickly clean tiny solder joint impurities on precision electronic components. The bottom of the ultrasonic cleaning tank has a water outlet connected to a water pipe and an explosion-proof circulating water pump. The circulating pipe is connected to a water distribution pipe and has an oil-water separator. This allows for the recycling of the cleaning fluid, reducing cleaning costs. Simultaneously, the oil-water separator effectively separates oil and cleaning fluid, ensuring the cleanliness and performance of the cleaning fluid and extending its service life. The explosion-proof high-pressure blower in the drying assembly is connected to the water distribution pipe via an air outlet pipe. After cleaning, the high-pressure gas provided by the blower can be used to dry the cleaned objects. The explosion-proof design ensures operational safety in potentially hazardous environments. The loading and unloading assembly uses a small gantry crane, facilitating the placement of objects into the ultrasonic cleaning tank and the removal of cleaned objects, especially suitable for heavier or larger objects, improving work efficiency. Multiple explosion-proof heating tubes are installed at the bottom of the ultrasonic cleaning tank to heat the cleaning fluid. The temperature of the cleaning fluid can be adjusted according to different cleaning needs to enhance the cleaning effect. Furthermore, the rotating motor, shaft, rollers, and corresponding sprocket and chain structures allow the objects to rotate or roll within the cleaning tank, ensuring that all surfaces of the objects fully contact the cleaning fluid, further improving cleaning quality.

[0031] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model, and these should also be considered within the scope of protection of this utility model. These will not affect the implementation effect of this utility model or the practicality of the patent.

[0032] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A single-tank multi-functional ultrasonic cleaner, characterized in that: It includes a loading and unloading assembly, a cleaning assembly, and a drying assembly, wherein the loading and unloading assembly is disposed at the upper end of the cleaning assembly; The cleaning assembly includes an ultrasonic cleaning tank (1), a support (2), an ultrasonic generator (3), an explosion-proof cleaning pump (4), a water distribution pipe (5), and nozzles (6). The support (2) is located at the bottom of the outside of the ultrasonic cleaning tank (1). The ultrasonic generator (3) is located at the bottom of the inside of the ultrasonic cleaning tank (1). Water distribution pipes (5) are respectively provided on both sides of the upper part of the ultrasonic cleaning tank (1). The water distribution pipes (5) are connected to the output end of the explosion-proof cleaning pump (4). The input end of the explosion-proof cleaning pump (4) is connected to an external water source. There are multiple nozzles (6). The nozzles (6) are evenly arranged on the water distribution pipes (5). The loading and unloading assembly is a small gantry crane (16); The drying assembly includes an explosion-proof high-pressure blower (7) and an air outlet pipe (8). The output end of the explosion-proof high-pressure blower (7) is connected to the air outlet pipe (8), and the end of the air outlet pipe (8) away from the explosion-proof high-pressure blower (7) is connected to the water distribution pipe (5).

2. The single-tank multi-functional ultrasonic cleaner according to claim 1, characterized in that: The bottom of the ultrasonic cleaning tank (1) is provided with a water outlet, and a water outlet pipe is connected to the water outlet. An explosion-proof circulating water pump (9) is connected to the water outlet pipe. A circulation pipe is provided at the output end of the explosion-proof circulating water pump (9). The end of the circulation pipe away from the explosion-proof circulating water pump (9) is connected to the water distribution pipe (5). An oil-water separator is provided on the circulation pipe.

3. The single-tank multi-functional ultrasonic cleaner according to claim 1, characterized in that: The bottom of the ultrasonic cleaning tank (1) is provided with an explosion-proof heating tube (10), and there are multiple explosion-proof heating tubes (10).

4. The single-tank multi-functional ultrasonic cleaner according to claim 1, characterized in that: The number of ultrasonic generators (3) is multiple, and the multiple ultrasonic generators (3) are evenly arranged in the ultrasonic cleaning tank (1).

5. The single-tank multi-functional ultrasonic cleaner according to claim 1, characterized in that: A rotary motor (11) is provided at the upper end of one side wall of the ultrasonic cleaning tank (1), and a rotating shaft is provided inside the ultrasonic cleaning tank (1) to cooperate with the rotary motor (11). The rotating shaft is a short rotating shaft.

6. The single-tank multi-functional ultrasonic cleaner according to claim 5, characterized in that: Rollers (12) are respectively provided on both sides of the bottom of the ultrasonic cleaning tank (1). The two ends of the rollers (12) are respectively set inside the ultrasonic cleaning tank (1) through the bearing seat. A drive sprocket (13) is provided on the rotary motor (11). A driven sprocket (14) is provided on the outside of the ultrasonic cleaning tank (1) to cooperate with the rollers. The drive sprocket (13) and the driven sprocket (14) are connected to each other by a chain (15).

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