Hardware cold pressing mushroom head mechanism

By designing plug-in rods and limiting components, the problems of cumbersome mold replacement and wear in the cold-pressing mushroom head mechanism of hardware parts are solved, realizing fast and stable template fixing and disassembly, and improving production efficiency and safety.

CN224115079UActive Publication Date: 2026-04-14DONGGUAN CAILONG METAL SPRING MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing cold-pressing mushroom head mechanism for hardware parts is cumbersome to operate when changing the mold, and the bolt fixing method is prone to wear, which leads to the risk of mold displacement and affects product quality and safety.

Method used

The design employs a plug-in rod and a limiting component. The plug-in rod limits the shape of the template, and the limiting component prevents the plug-in rod from moving, simplifying the template fixing and disassembly process and ensuring template stability.

Benefits of technology

It simplifies the process of fixing and replacing templates, improves production efficiency, reduces defect rate and safety hazards, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hardware cold pressing mushroom head mechanism, which relates to the field of hardware and comprises a mounting cabinet, a shaping template detachably connected to the top end of the mounting cabinet, an extrusion component detachably connected to the upper end face of the mounting cabinet and matched with the shaping template, and a plurality of fixing columns fixedly connected to the bottom end of the shaping template. The multiple fixing columns are inserted into the mounting cabinet in a penetrating mode, an inserting rod is rotationally connected into the mounting cabinet and penetrates through the multiple fixing columns, a limiting assembly for limiting the inserting rod is movably connected into the mounting shell, the shaping template is limited through the inserting rod, and then the inserting rod is limited through the limiting assembly. In this way, unstable installation of the shaping formwork caused by free movement of the inserting rod is prevented, meanwhile, the shaping formwork can be out of limit by pulling the movable rod and then rotating the inserting rod, and replacement and installation of the shaping formwork are facilitated.
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Description

Technical Field

[0001] This utility model specifically relates to a cold-pressed mushroom head mechanism for hardware parts, belonging to the field of hardware parts. Background Technology

[0002] The cold-pressed mushroom head mechanism of hardware usually refers to a component with a specific shape and function that is formed by cold working process (i.e., without heating at room temperature or near room temperature).

[0003] Existing cold-pressing mushroom head mechanisms for hardware play a crucial role in industrial production, especially in manufacturing processes requiring precision forming. These mechanisms typically secure the forming mold with bolts to ensure that the mold does not shift or loosen during high-pressure cold pressing operations, thereby guaranteeing that the quality and specifications of the finished product meet expected standards. However, while this method of securing the mold provides the necessary stability, it also presents several challenges.

[0004] First, with frequent changes to the forming mold, the disassembly and installation process becomes particularly cumbersome. Each replacement requires workers to unscrew multiple bolts one by one and then retighten them when installing the new mold, which is not only time-consuming but also inefficient. Furthermore, due to repeated disassembly and assembly, the bolts and their corresponding bolt holes are prone to wear, leading to a gradual weakening of the fixing effect. Over time, the bolts may fail to provide the clamping force originally designed, increasing the risk of mold displacement during use, thus affecting product quality and potentially leading to defective products, reducing the overall product yield. More seriously, as wear intensifies, it may cause safety hazards. For example, a loose mold suddenly shifting during cold pressing could damage machinery or, worse, cause personal injury. Therefore, finding a solution that allows for quick mold replacement while ensuring its stability and safety is crucial. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of the existing technology by providing a cold-pressing mushroom head mechanism for hardware parts.

[0006] This utility model achieves the above-mentioned objective through the following technical solution: a cold-pressed mushroom head mechanism for hardware, including an installation cabinet, a detachable molded template connected to the top of the installation cabinet, an extrusion assembly matching the molded template detachably connected to the upper surface of the installation cabinet, multiple fixed columns fixedly connected to the bottom of the molded template, the multiple fixed columns being inserted into the installation cabinet, a plug-in rod rotatably connected inside the installation cabinet, the plug-in rod passing through the multiple fixed columns, and a limiting assembly for limiting the plug-in rod being movably connected inside the installation housing.

[0007] Preferably, the limiting component includes a fixing block with a through hole matching the plug rod. A movable rod is inserted through one side of the mounting shell, with one end of the movable rod inserted into the through hole and the other end passing through the outer wall of the mounting shell. A receiving plate is fixedly connected to the outside of the movable rod, and a limiting plate is nested outside the movable rod. The limiting plate is threaded to the outer wall of the mounting shell, and an elastic element is provided between the limiting plate and the receiving plate.

[0008] Preferably, the extrusion assembly includes a lifting plate located above the mounting shell. Multiple guide columns are inserted inside the lifting plate. The bottom ends of the multiple guide columns are bolted to the upper end face of the mounting shell, and the top ends of the multiple guide columns are fixedly connected to the top plate. A drive component for driving the lifting plate to move up and down is inserted inside the top plate.

[0009] Preferably, the driving component includes a hydraulic cylinder, which is bolted to the top plate and the bottom end of the hydraulic cylinder is bolted to the upper surface of the lifting plate.

[0010] Preferably, the bottom end of the lifting plate is detachably connected to an extrusion template that matches the shaping template, and the extrusion template is located directly above the shaping template.

[0011] Preferably, the plug rod includes a drive shaft, one end of which passes through the side wall of the mounting housing, and the other end of which is rotatably connected to the inner side wall of the mounting housing. An arc-shaped rod is fixedly connected to the outside of the drive shaft.

[0012] Preferably, the multiple fixed posts have slots that match the arc-shaped rod.

[0013] The beneficial effects of this utility model are:

[0014] 1. The design of using plug-in rods to limit the positioning of the template greatly simplifies the template fixing process. Compared with the traditional bolt fixing method, there is no need to tighten or loosen multiple bolts one by one. The initial fixing can be completed simply by inserting the plug-in rod into the preset position. This method is not only easy to operate, but also greatly shortens the time required for each replacement, effectively improving production efficiency.

[0015] 2. By further limiting the insertion rod with the limiting component, it can be prevented from moving freely due to external force during use, ensuring that the shaping template remains highly stable throughout the cold pressing process. This dual protection mechanism effectively avoids mold displacement problems caused by insecure fixing, thereby reducing the possibility of producing defective products and improving the product qualification rate.

[0016] 3. The design of this mechanism includes the function of removing the limiting position of the template by pulling the movable rod and then rotating the plug rod. This makes the disassembly of the template simple and quick. Workers do not need to use extra tools and can easily replace the template in just a few simple steps, which greatly facilitates maintenance and adjustment. This design not only saves labor costs, but also reduces the risk of wear and tear caused by repeated disassembly and assembly, and extends the service life of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the shaping template in this utility model;

[0020] Figure 4 This is a schematic diagram of the limiting component in this utility model;

[0021] Figure 5 This is a schematic diagram showing the state of the limiting component in this utility model;

[0022] Figure 6 In this utility model Figure 2 Enlarged view of point a shown;

[0023] In the diagram: 1. Installation cabinet; 2. Standard template; 3. Extrusion assembly; 31. Lifting plate; 32. Guide column; 33. Top plate; 34. Hydraulic cylinder; 4. Fixed column; 5. Connecting rod; 51. Drive shaft; 52. Arc rod; 6. Limiting assembly; 61. Fixing block; 62. Through hole; 63. Movable rod; 64. Support plate; 65. Limiting plate; 66. Elastic element; 7. Slot. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-6As shown, a cold-pressed mushroom head mechanism for hardware includes an installation cabinet 1. A shaping template 2 is detachably connected to the top of the installation cabinet 1. An extrusion assembly 3 matching the shaping template 2 is detachably connected to the upper surface of the installation cabinet 1. Multiple fixing posts 4 are fixedly connected to the bottom of the shaping template 2. The multiple fixing posts 4 are inserted into the installation cabinet 1. A plug-in rod 5 is rotatably connected inside the installation cabinet 1. The plug-in rod 5 passes through the multiple fixing posts 4. A limiting assembly 6 for limiting the plug-in rod 5 is movably connected inside the installation housing.

[0026] It should be noted that when installing the template 2, firstly, the fixing post 4 at the bottom of the template 2 is inserted into the installation cabinet 1 from the top of the installation cabinet 1. Then, the plug rod 5 is rotated so that the plug rod 5 passes through multiple fixing posts 4 in sequence, thereby limiting the multiple fixing posts 4 and thus limiting the template 2. At the same time, the plug rod 5 is rotated further so that the limiting component 6 limits the plug rod 5, thereby preventing the plug rod 5 from moving freely and losing its limiting effect on the multiple fixing posts 4.

[0027] The limiting component 6 includes a fixing block 61, which has a through hole 62 that matches the plug-in rod 5. A movable rod 63 is inserted through one side of the mounting shell. One end of the movable rod 63 is inserted into the through hole 62, and the other end of the movable rod 63 passes through the outer wall of the mounting shell. A receiving plate 64 is fixedly connected to the outside of the movable rod 63. A limiting plate 65 is also nested outside the movable rod 63. The limiting plate 65 is threaded to the outer wall of the mounting shell. An elastic element 66 is provided between the limiting plate 65 and the receiving plate 64.

[0028] It should be noted that the plug rod 5 includes a drive shaft 51, one end of which passes through the side wall of the mounting housing, and the other end of which is rotatably connected to the inner side wall of the mounting housing. An arc-shaped rod 52 is fixedly connected to the outside of the drive shaft 51, and an insertion hole matching the movable rod 63 is opened in the arc-shaped rod 52.

[0029] The side wall of the movable rod 63 adjacent to the plug rod 5 is an inclined side wall. When the plug rod 5 is inserted into the through hole 62, the plug rod 5 applies a pressing force perpendicular to the inclined side wall of the movable rod 63. Under the limitation of the movable rod 63 by the mounting cabinet 1, the movable rod 63 slides to the outside of the mounting cabinet 1. At the same time, the receiving plate 64 presses the elastic element 66 until the movable rod 63 is inserted into the insertion hole of the arc rod 52 under the action of the elastic potential energy of the elastic element 66.

[0030] When it is necessary to replace the template 2, first pull the movable rod 63. The movable rod 63 applies a force to the elastic element 66, compressing the elastic element 66 and pulling the movable rod 63 out of the insertion hole of the arc rod 52. At this time, rotate the drive shaft 51, which drives the arc rod 52 to rotate, pulling the arc rod 52 out of the multiple fixed posts 4. Then the template 2 can be pulled out and replaced.

[0031] The extrusion assembly 3 includes a lifting plate 31, which is located above the mounting shell. Multiple guide posts 32 are inserted inside the lifting plate 31. The bottom ends of the multiple guide posts 32 are bolted to the upper end face of the mounting shell, and the top ends of the multiple guide posts 32 are fixedly connected to the top plate 33. A driving component for driving the lifting plate 31 to rise and fall is inserted inside the top plate 33.

[0032] It should be noted that the bottom end of the lifting plate 31 is detachably connected to an extrusion plate 35 that matches the shaping plate 2, and the extrusion plate 35 is located directly above the shaping plate 2;

[0033] The lifting plate 31 is driven to descend by the driving component, so that the lifting plate 31 drives the extrusion template 35 to dock with the shaping template 2, thereby extruding and shaping the hardware.

[0034] The driving component includes a hydraulic cylinder 34, which is bolted to the top plate 33, and the bottom end of the hydraulic cylinder 34 is bolted to the upper end face of the lifting plate 31.

[0035] Multiple fixed posts 4 have slots 7 that match the arc-shaped rod 52.

[0036] Working principle: When installing the template 2, firstly, the fixed column 4 at the bottom of the template 2 is inserted into the installation cabinet 1 from the top of the installation cabinet 1. Then, the plug rod 5 is rotated so that the plug rod 5 passes through multiple fixed columns 4 in sequence, thereby limiting the multiple fixed columns 4 and thus limiting the template 2. At the same time, the plug rod 5 is rotated again so that it is inserted into the through hole 62. The plug rod 5 applies a pressing force perpendicular to the inclined side wall of the movable rod 63. Under the limitation of the movable rod 63 by the installation cabinet 1, the movable rod 63 slides outward from the installation cabinet 1. At the same time, the receiving plate 64 presses the elastic element 66 until the movable rod 63 is inserted into the insertion hole of the arc rod 52 under the action of the elastic potential energy of the elastic element 66, thereby limiting the arc rod 52 by the limiting component 6.

[0037] When it is necessary to replace the template 2, first pull the movable rod 63. The movable rod 63 applies a force to the elastic element 66, compressing the elastic element 66 and pulling the movable rod 63 out of the insertion hole of the arc rod 52. At this time, rotate the drive shaft 51, which drives the arc rod 52 to rotate, pulling the arc rod 52 out of the multiple fixed posts 4. Then the template 2 can be pulled out and replaced.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element, despite what has been shown and described.

[0039] The embodiments of this utility model are subject to the understanding of those skilled in the art. Various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from the spirit and scope of the invention. All such changes and modifications fall within the scope of the invention as claimed, which is defined by the appended claims and their equivalents.

Claims

1. A cold-pressing mushroom head mechanism for hardware, characterized in that: The system includes an installation cabinet (1), a detachable template (2) is attached to the top of the installation cabinet (1), an extrusion assembly (3) matching the detachable template (2) is attached to the upper surface of the installation cabinet (1), a plurality of fixed columns (4) are fixedly attached to the bottom of the detachable template (2), the plurality of fixed columns (4) are inserted into the installation cabinet (1), a plug-in rod (5) is rotatably connected inside the installation cabinet (1), the plug-in rod (5) passes through the plurality of fixed columns (4), and a limiting assembly (6) is movably connected inside the installation housing to limit the plug-in rod (5).

2. The cold-pressed mushroom head mechanism for hardware parts as described in claim 1, characterized in that: The limiting component (6) includes a fixing block (61), which has a through hole (62) that matches the plug rod (5). A movable rod (63) is inserted through one side of the mounting shell. One end of the movable rod (63) is inserted into the through hole (62), and the other end of the movable rod (63) passes through the outer wall of the mounting shell. A receiving plate (64) is fixedly connected to the outside of the movable rod (63). A limiting plate (65) is also nested outside the movable rod (63). The limiting plate (65) is threaded to the outer wall of the mounting shell. An elastic element (66) is provided between the limiting plate (65) and the receiving plate (64).

3. The cold-pressed mushroom head mechanism for hardware parts as described in claim 2, characterized in that: The extrusion assembly (3) includes a lifting plate (31), which is located above the mounting shell. Multiple guide posts (32) are inserted inside the lifting plate (31). The bottom ends of the multiple guide posts (32) are bolted to the upper end face of the mounting shell, and the top ends of the multiple guide posts (32) are fixedly connected to the top plate (33). A driving component for driving the lifting plate (31) to rise and fall is inserted inside the top plate (33).

4. The cold-pressed mushroom head mechanism for hardware parts as described in claim 3, characterized in that: The driving component includes a hydraulic cylinder (34), which is bolted to the top plate (33) and the bottom end of the hydraulic cylinder (34) is bolted to the upper end face of the lifting plate (31).

5. The cold-pressed mushroom head mechanism for hardware parts as described in claim 4, characterized in that: The bottom end of the lifting plate (31) is detachably connected to an extrusion template that matches the shaping template (2), and the extrusion template is located directly above the shaping template (2).

6. The cold-pressed mushroom head mechanism for hardware parts as described in claim 5, characterized in that: The plug rod (5) includes a drive shaft (51), one end of which passes through the side wall of the mounting housing, and the other end of which is rotatably connected to the inner side wall of the mounting housing. An arc-shaped rod (52) is fixedly connected to the outside of the drive shaft (51).

7. The cold-pressed mushroom head mechanism for hardware parts as described in claim 6, characterized in that: Multiple fixed posts (4) have slots (7) that match the arc rod (52).