Automatic cleaning equipment for precise alloy castings

Abstract

The utility model provides automatic cleaning equipment for precision alloy castings, which comprises a working table, an operation box body is fixedly connected to the top of the working table, box doors are symmetrically arranged on the front side of the operation box body, a driving assembly is arranged in the working table, a clamping assembly is arranged at the top of the driving assembly, and the box doors are symmetrically arranged on the front side of the operation box body. According to the automatic cleaning equipment for the precise alloy castings, the working table serves as a core basic part and provides a stable installation plane for the operation box body; a box door on the front side of the operation box is convenient to observe and maintain, and a stable guide assembly is contained in the inner space to guarantee cleaning precision; the driving assembly in the workbench rotates to drive the clamping assembly on the top, and the clamping assembly is used for clamping the casting and ensuring that the casting is kept stable in the cleaning process.

Description

Technical Field

[0001] This utility model relates to the field of alloy casting production technology, and in particular to an automated cleaning device for precision alloy castings. Background Technology

[0002] In modern industrial manufacturing, precision alloy castings are widely used in high-tech industries such as aerospace, energy and power, and medical devices due to their superior properties such as high strength, high temperature resistance, and corrosion resistance. With the rapid development of these industries, the requirements for the quality and precision of precision alloy castings are becoming increasingly stringent. In the production process of precision alloy castings, the cleaning process is one of the key steps to ensure casting quality. Its purpose is to remove impurities such as burrs, flash, oxide scale, and residual sand particles from the casting surface to meet the requirements of subsequent processing and use.

[0003] Currently, when deburring precision alloy castings, mechanical tools such as grinding wheels and milling cutters are commonly used to contact the exterior of the casting and remove burrs through cutting and grinding. However, due to the differences in hardness among different castings, a series of problems can easily arise during this process. For high-hardness castings, this can cause severe tool wear, and frequent tool replacements increase costs and reduce efficiency; for low-hardness castings, surface damage is likely to occur, affecting dimensional accuracy and surface quality, and increasing the scrap rate.

[0004] Therefore, it is necessary to provide an automated cleaning device for precision alloy castings to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides an automated cleaning device for precision alloy castings, which solves the problem that tool wear or workpiece damage is easily caused by the difference in hardness of the castings when cleaning burrs from precision alloy castings.

[0006] To solve the above-mentioned technical problems, the present invention provides an automated cleaning device for precision alloy castings, comprising: a worktable, an operating box fixedly connected to the top of the worktable, symmetrical doors arranged on the front of the operating box, a drive assembly arranged inside the worktable, a clamping assembly arranged on the top of the drive assembly, a flexible assembly arranged inside the worktable, a burr removal assembly arranged on the top of the flexible assembly, an elastic adjustment assembly for controlling the burr removal force arranged on the left side of the worktable, and a smoothing guide assembly arranged on the left side of the inner wall of the operating box.

[0007] Preferably, the flexible component includes a displacement groove, which is formed on the top of the worktable. A sliding member is fixedly connected to the inner wall of the displacement groove, and an elastic element is provided on the outer surface of the sliding member. A displacement block is slidably connected inside the displacement groove, and the interior of the displacement block is slidably connected to the outer surface of the sliding member.

[0008] Preferably, the deburring assembly includes a support base mounted on top of a displacement block. A motor is fixedly connected to the top of the support base, and a threaded screw is fixedly connected to the output end of the motor. A bracket is symmetrically fixedly connected to the top of the support base, and a round rod is fixedly connected to the top of the bracket. A mounting block is threadedly connected to the outside of the threaded screw, and the inside of the mounting block is slidably connected to the outer surface of the round rod. A U-shaped deburring block is fixedly connected to the outside of the mounting block. A top plate is fixedly connected to the top of the round rod, and a circular sleeve is fixedly connected to the bottom of the top plate. The inside of the circular sleeve is rotatably connected to the top end of the threaded screw.

[0009] Preferably, the elastic adjustment component includes a long slot, a semi-circular push block, and a threaded hole. The long slot is symmetrically opened on the top of the worktable. A connecting block is slidably connected inside the long slot. The outer surface of the semi-circular push block is slidably connected to the inside of the displacement slot. The outer surface of the semi-circular push block is slidably connected to the outer surface of the round rod. The outer surface of the semi-circular push block is fixedly connected to the outer surface of the connecting block. The threaded hole is opened on the left side of the operating box. A screw is threadedly connected inside the threaded hole. The screw passes through the threaded hole and extends to its outside. A handle block is fixedly connected to one end of the screw. A limiting block is fixedly connected to the other end of the screw. The outer surface of the screw is rotatably connected to the inside of the semi-circular push block. A limiting ring is fixedly connected to the outside of the screw.

[0010] Preferably, the smooth guide assembly includes a support plate, which is installed on the left side of the inner wall of the operating box. A long slider for guiding is fixedly connected to the outside of the support plate. A fixing block is slidably connected inside the long slider. The bottom of the fixing block is fixedly connected to the top of the top plate. Triangular blocks are symmetrically installed on both sides of the support plate. The outside of the triangular blocks is fixedly connected to the outside of the long slider.

[0011] Preferably, the operating box is equipped with a liquid spraying assembly, which includes a fixing sleeve. An L-shaped liquid pipe is installed inside the fixing sleeve. Several nozzles for spraying coolant are equidistantly arranged on the outer surface of the L-shaped liquid pipe. A delivery pipe is fixedly connected to the outside of the L-shaped liquid pipe, and the delivery pipe passes through the operating box and extends to its outside.

[0012] Compared with related technologies, the automated cleaning equipment for precision alloy castings provided by this utility model has the following advantages:

[0013] This invention provides an automated cleaning device for precision alloy castings. The worktable, as the core basic component, provides a stable mounting surface for the operating box. The door on the front of the operating box facilitates observation and maintenance, and its internal space accommodates a stable guiding component to ensure cleaning accuracy. The drive component inside the worktable rotates, driving the clamping component at the top, which is responsible for clamping the casting and ensuring its stability during the cleaning process. A flexible component located inside the worktable, supporting the burr removal component at the top, can buffer the cleaning impact. The elastic adjustment component on the left side of the worktable can flexibly control the burr removal force. All components work together with the worktable to achieve efficient, stable, and precise burr removal of castings. Attached Figure Description

[0014] Figure 1 A schematic diagram of a preferred embodiment of the automated cleaning equipment for precision alloy castings provided by this utility model;

[0015] Figure 2 for Figure 1 The diagram shows the internal structure.

[0016] Figure 3 for Figure 1 The front sectional view shown is shown below;

[0017] Figure 4 for Figure 3 The enlarged schematic diagram of part A shown below;

[0018] Figure 5 for Figure 3 The enlarged schematic diagram of section B is shown below;

[0019] Figure 6 for Figure 3 The enlarged schematic diagram of section C is shown.

[0020] The diagram labels are as follows: 1. Workbench; 11. Operating box; 12. Box door; 13. Drive assembly; 14. Clamping assembly; 2. Flexible assembly; 21. Displacement groove; 22. Sliding component; 23. Elastic element; 24. Displacement block; 3. Deburring assembly; 31. Support base; 32. Motor; 33. Threaded screw; 34. Bracket; 35. Round rod; 36. Mounting block; 37. U-shaped deburring block; 38. Top plate. 39. Circular sleeve; 4. Elastic adjustment component; 41. Long groove; 42. Semicircular push block; 43. Threaded hole; 44. Connecting block; 45. Screw; 46. Tightening handle block; 47. Limiting block; 48. Limiting ring; 5. Smooth guide component; 51. Support plate; 52. Long slider; 53. Fixing block; 54. Triangular block; 6. Spraying component; 61. Fixing sleeve; 62. L-shaped liquid tube; 63. Nozzle; 64. Infusion tube. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 ,in, Figure 1 A schematic diagram of a preferred embodiment of the automated cleaning equipment for precision alloy castings provided by this utility model; Figure 2 for Figure 1 The diagram shows the internal structure. Figure 3 for Figure 1 The front sectional view shown is shown below;

[0023] Figure 4 for Figure 3 The enlarged schematic diagram of part A shown below; Figure 5 for Figure 3 The enlarged schematic diagram of section B is shown below; Figure 6 for Figure 3 The diagram shows an enlarged view of section C. The automated cleaning equipment for precision alloy castings includes: a workbench 1, an operating box 11 fixedly connected to the top of the workbench 1, symmetrically arranged doors 12 on the front of the operating box 11, a drive assembly 13 inside the workbench 1, a clamping assembly 14 on the top of the drive assembly 13, a flexible assembly 2 inside the workbench 1, a deburring assembly 3 on the top of the flexible assembly 2, an elastic adjustment assembly 4 for controlling the deburring force on the left side of the workbench 1, and a smoothing guide assembly 5 on the left side of the inner wall of the operating box 11.

[0024] The flexible component 2 includes a displacement groove 21, which is formed on the top of the workbench 1. A sliding member 22 is fixedly connected to the inner wall of the displacement groove 21. An elastic element 23 is provided on the outer surface of the sliding member 22. A displacement block 24 is slidably connected inside the displacement groove 21. The interior of the displacement block 24 is slidably connected to the outer surface of the sliding member 22.

[0025] The displacement groove 21 is opened on the top of the workbench 1 and runs through the workbench 1 to facilitate the discharge of dirt. The sliding member 22 fixed on its inner wall provides a sliding track for the displacement block 24. The elastic element 23 set on the outer surface of the sliding member 22 can realize the buffering function. The displacement block 24 slides along the sliding member 22 in the displacement groove 21, thus forming a structure with buffering and dirt discharge functions, which provides effective protection for dealing with the hardness difference of the casting during the burr cleaning process of precision alloy casting.

[0026] The deburring assembly 3 includes a support base 31, which is mounted on the top of the displacement block 24. A motor 32 is fixedly connected to the top of the support base 31, and a threaded screw 33 is fixedly connected to the output end of the motor 32. A bracket 34 is symmetrically fixedly connected to the top of the support base 31, and a round rod 35 is fixedly connected to the top of the bracket 34. A mounting block 36 is threadedly connected to the outside of the threaded screw 33, and the inside of the mounting block 36 is slidably connected to the outer surface of the round rod 35. A U-shaped deburring block 37 is fixedly connected to the outside of the mounting block 36. A top plate 38 is fixedly connected to the top of the round rod 35, and a round sleeve 39 is fixedly connected to the bottom of the top plate 38. The inside of the round sleeve 39 is rotatably connected to the top end of the threaded screw 33.

[0027] The support base 31 is installed on top of the displacement block 24 as a basic support. The output end of the motor 32 is connected to the threaded screw 33, which cooperates with the symmetrically arranged bracket 34 and round rod 35. The motor 32 drives the threaded screw 33 to rotate by rotating forward and reverse, so that the threaded mounting block 36 slides along the round rod 35, thereby driving the U-shaped deburring block 37 fixed on its outside to move to the designated position to remove the external burrs of the precision alloy casting on the clamping assembly 14. The motor 32 can also continuously rotate forward and reverse to achieve reciprocating cleaning of the U-shaped deburring block 37 on the surface of the casting. At the same time, the top plate 38, the round rod 35 and the round sleeve 39 form a stable limiting and guiding structure to ensure the stability and accuracy of the movement of the mounting block 36.

[0028] The elastic adjustment component 4 includes a long groove 41, a semi-circular push block 42, and a threaded hole 43. The long groove 41 is symmetrically opened on the top of the workbench 1. A connecting block 44 is slidably connected inside the long groove 41. The outer surface of the semi-circular push block 42 is slidably connected to the inside of the displacement groove 21. The outside of the semi-circular push block 42 is slidably connected to the outer surface of the round rod 35. The outside of the semi-circular push block 42 is fixedly connected to the outside of the connecting block 44. The threaded hole 43 is opened on the left side of the operating box 11. A screw 45 is threadedly connected inside the threaded hole 43. The screw 45 passes through the threaded hole 43 and extends to its outside. A handle block 46 is fixedly connected to one end of the screw 45. A limiting block 47 is fixedly connected to the other end of the screw 45. The outer surface of the screw 45 is rotatably connected to the inside of the semi-circular push block 42. A limiting ring 48 is fixedly connected to the outside of the screw 45.

[0029] The long slot 41 is symmetrically opened on the top of the workbench 1. The connecting block 44 inside it is slidable. The outer surface of the semi-circular push block 42 is slidably connected to the displacement slot 21 and the round rod 35 respectively, and is fixed to the connecting block 44. The semi-circular push block 42 is outside the screw 45, and the semi-circular push block 42 is between the limiting ring 48 and the limiting block 47. The outer surface of the screw 45 is rotatably connected to the inside of the semi-circular push block 42. The threaded hole 43 on the left side of the operating box 11 is threadedly connected to the screw 45. The screw 45 passes through the threaded hole 43 and extends to the outside. The screw handle block 46 at one end makes it convenient for the operator to rotate the screw 45, and the limiting block 47 at the other end prevents the screw 45 from moving excessively. When the screw 45 is rotated, the screw 45 rotates. Since it is rotatably connected to the semi-circular push block 42, it can drive the semi-circular push block 42 to slide in the long groove 41, thereby squeezing the elastic element 23 on the round rod 35, causing the displacement block 24 to be displaced by force, realizing elastic adjustment, and providing a suitable buffer force for burr cleaning of precision alloy castings with different hardness.

[0030] The smooth guide assembly 5 includes a support plate 51, which is installed on the left side of the inner wall of the operating box 11. A long slider 52 for guiding is fixedly connected to the outside of the support plate 51. A fixing block 53 is slidably connected inside the long slider 52. The bottom of the fixing block 53 is fixedly connected to the top of the top plate 38. Triangular blocks 54 are symmetrically installed on both sides of the support plate 51. The outside of the triangular blocks 54 is fixedly connected to the outside of the long slider 52.

[0031] The support plate 51 is installed on the left side of the inner wall of the operating box 11, providing a support base for the entire assembly. The long slider 52 on the outside is slidably engaged with the fixing block 53, and the bottom of the fixing block 53 is fixedly connected to the top of the top plate 38. This structure allows the top plate 38 to move linearly along the guide direction of the long slider 52 when it is subjected to the force generated by the rotation of the threaded screw 33 driven by the motor 32, which drives the installation block 36 and the U-shaped deburring block 37 to move, thus avoiding deviation or shaking due to uneven force. Meanwhile, the triangular blocks 54 symmetrically installed on both sides of the support plate 51 are externally fixedly connected to the long slider 52. Through the mechanical properties of the triangular structure, the deformation resistance of the long slider 52 in the horizontal and vertical directions is enhanced, effectively dispersing the pressure and lateral force generated by the top plate 38 and related components on the long slider 52 during the movement. This further ensures the stability and guidance of the movement of components such as the top plate 38, round rod 35, and mounting block 36 during the operation of the burr removal assembly 3, ensuring that the U-shaped burr removal block 37 can accurately and stably perform burr removal operations on precision alloy castings.

[0032] The operating housing 11 is equipped with a liquid spraying assembly 6. The liquid spraying assembly 6 includes a fixing sleeve 61. An L-shaped liquid pipe 62 is installed inside the fixing sleeve 61. Several nozzles 63 for spraying coolant are equidistantly arranged on the outer surface of the L-shaped liquid pipe 62. A liquid delivery pipe 64 is fixedly connected to the outside of the L-shaped liquid pipe 62. The liquid delivery pipe 64 passes through the operating housing 11 and extends to its outside.

[0033] A fixing sleeve 61 is used to house the L-shaped liquid pipe 62, ensuring its stable position. Several nozzles 63, evenly distributed on the outer surface of the L-shaped liquid pipe 62, can evenly spray coolant. A delivery pipe 64 connects to the L-shaped liquid pipe 62 and extends through the operating housing 11 to the outside, allowing coolant to be introduced from the outside into the L-shaped liquid pipe 62, and then sprayed onto the casting being cleaned through the nozzles 63. This serves to cool, lubricate, and flush away debris, ensuring smooth cleaning operations and improving cleaning efficiency and casting quality.

[0034] The working principle of the automated cleaning equipment for precision alloy castings provided by this utility model is as follows: First, the precision alloy casting is placed inside the clamping assembly 14, and the drive assembly 13 is started to rotate the precision alloy casting inside the clamping assembly 14. Simultaneously, the operator can observe the internal situation through the viewing window on the front door 12 of the operating box 11, and close the door 12 if necessary to ensure the safety and sealing of the cleaning process. Then, the flexible assembly 2 pushes the deburring assembly 3 close to the precision alloy casting inside the clamping assembly 14 to begin the deburring operation. As the drive assembly 13 continuously rotates the casting, the elastic adjustment assembly 4 can flexibly adjust the buffering force of the flexible assembly 2 according to the material of the precision alloy casting inside the clamping assembly 14, allowing the deburring assembly 3 to contact the casting with appropriate force for better deburring. Finally, the stable guide assembly 5 provides stable guidance for the deburring assembly 3, ensuring its stability during movement, avoiding deviation and shaking, and guaranteeing the accuracy and efficiency of the cleaning work.

[0035] Compared with related technologies, the automated cleaning equipment for precision alloy castings provided by this utility model has the following advantages:

[0036] This utility model provides an automated cleaning device for precision alloy castings. The workbench 1 serves as the core basic component, providing a stable mounting surface for the operating box 11. The door 12 on the front of the operating box 11 facilitates observation and maintenance, and its internal space accommodates the stable guide component 5 to ensure cleaning accuracy. The drive component 13 inside the workbench 1 rotates, driving the clamping component 14 at the top, which is responsible for clamping the casting and ensuring its stability during the cleaning process. The flexible component 2 is located inside the workbench 1, and its top supports the burr removal component 3, which can buffer the cleaning impact. The elastic adjustment component 4 on the left side of the workbench 1 can flexibly control the burr removal force. All components work together with the workbench 1 to achieve efficient, stable, and precise burr removal of castings.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automated cleaning device for precision alloy castings, characterized in that, include: The workbench has an operating box fixedly connected to its top. The operating box has symmetrical doors on its front. The workbench has a drive assembly inside, a clamping assembly on top of the drive assembly, a flexible assembly inside, a deburring assembly on top of the flexible assembly, an elastic adjustment assembly for controlling the deburring force on the left side of the workbench, and a smooth guide assembly on the left side of the inner wall of the operating box.

2. The automated cleaning equipment for precision alloy castings according to claim 1, characterized in that, The flexible component includes a displacement groove, which is formed on the top of the worktable. A sliding member is fixedly connected to the inner wall of the displacement groove. An elastic element is provided on the outer surface of the sliding member. A displacement block is slidably connected inside the displacement groove. The interior of the displacement block is slidably connected to the outer surface of the sliding member.

3. The automated cleaning equipment for precision alloy castings according to claim 1, characterized in that, The deburring assembly includes a support base mounted on top of a displacement block. A motor is fixedly connected to the top of the support base, and a threaded screw is fixedly connected to the output end of the motor. A bracket is symmetrically fixedly connected to the top of the support base, and a round rod is fixedly connected to the top of the bracket. A mounting block is threadedly connected to the outside of the threaded screw, and the inside of the mounting block is slidably connected to the outer surface of the round rod. A U-shaped deburring block is fixedly connected to the outside of the mounting block. A top plate is fixedly connected to the top of the round rod, and a circular sleeve is fixedly connected to the bottom of the top plate. The inside of the circular sleeve is rotatably connected to the top end of the threaded screw.

4. The automated cleaning equipment for precision alloy castings according to claim 1, characterized in that, The elastic adjustment assembly includes a long slot, a semi-circular push block, and a threaded hole. The long slot is symmetrically located on the top of the worktable. A connecting block is slidably connected inside the long slot. The outer surface of the semi-circular push block is slidably connected to the inside of the displacement slot. The outer surface of the semi-circular push block is slidably connected to the outer surface of the round rod. The outer surface of the semi-circular push block is fixedly connected to the outer surface of the connecting block. The threaded hole is located on the left side of the operating box. A screw is threadedly connected inside the threaded hole. The screw passes through the threaded hole and extends to its outside. A handle block is fixedly connected to one end of the screw. A limiting block is fixedly connected to the other end of the screw. The outer surface of the screw is rotatably connected to the inside of the semi-circular push block. A limiting ring is fixedly connected to the outside of the screw.

5. The automated cleaning equipment for precision alloy castings according to claim 1, characterized in that, The smooth guide assembly includes a support plate, which is installed on the left side of the inner wall of the operating box. A long slider for guiding is fixedly connected to the outside of the support plate. A fixing block is slidably connected inside the long slider. The bottom of the fixing block is fixedly connected to the top of the top plate. Triangular blocks are symmetrically installed on both sides of the support plate. The outside of the triangular blocks is fixedly connected to the outside of the long slider.

6. The automated cleaning equipment for precision alloy castings according to claim 1, characterized in that, The operating box is equipped with a liquid spraying assembly, which includes a fixed sleeve. An L-shaped liquid tube is installed inside the fixed sleeve. Several nozzles for spraying coolant are equidistantly arranged on the outer surface of the L-shaped liquid tube. A delivery pipe is fixedly connected to the outside of the L-shaped liquid tube, and the delivery pipe passes through the operating box and extends to its outside.

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