Casting device for preliminary forming of molten metal liquid
By designing an automated casting device, which utilizes electric push rods and servo motors to drive gear transmission to achieve automatic pouring of molten metal, the problems of high risk and harsh working environment associated with manual operation are solved, thus improving safety and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-04-14
AI Technical Summary
In the casting process of molten metal, manual operation is dangerous, the working environment is harsh, and it is difficult to achieve automated pouring.
A casting device was designed, comprising a housing, a connecting rod, a pouring ladle, an electric push rod, a servo motor, and a gear transmission. The height of the pouring ladle is adjusted by the electric push rod, and the servo motor drives the gear transmission to achieve automatic rotation of the pouring ladle. Combined with hoisting equipment, automatic pouring is achieved.
It enables automated pouring of molten metal, reduces the dangers of manual operation, improves the working environment, and enhances operational safety and efficiency.
Smart Images

Figure CN224115169U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal casting technology, specifically a casting device for preliminary forming of molten metal liquid. Background Technology
[0002] A melt formed by two or more metals, including metal melts containing impurities, can also be considered a molten metal liquid. It is one of the metallurgical melts and is often an intermediate product in the metal smelting process. In this sense, molten iron in steel smelting is also a molten metal solution.
[0003] In the initial forming of molten metal, high-temperature molten metal is received from the furnace in the foundry and transported to the casting area. Then, the molten metal is poured into the mold at the casting area to make the casting product. When pouring the molten metal, workers use ladles to scoop out the molten metal and pour it into the casting mold. The temperature of the molten metal is high, the working environment is high-temperature and poor, and the molten metal is extremely dangerous. Manual operation is very dangerous and inconvenient. Therefore, a casting device for the initial forming of molten metal is proposed to solve the problems mentioned above. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a casting device for the preliminary forming of molten metal, which has advantages such as easy automatic pouring. It solves the problems caused by workers scooping out molten metal with a ladle and then pouring it into the casting mold. The molten metal is hot, the working environment is high and poor, and the molten metal is extremely dangerous, making manual operation very risky and inconvenient.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a casting device for preliminary forming of molten metal liquid, comprising a box body, a connecting rod provided on the outside of the box body, a pouring spoon fixedly connected to the end of the connecting rod away from the box body, and an adjustment device provided inside the box body;
[0006] The adjustment device includes a mounting plate located inside the housing. An electric push rod is provided at the bottom of the mounting plate, and a servo motor is fixedly mounted on the top of the mounting plate. A first gear is fixedly mounted on the output shaft of the servo motor, and a second gear meshes with the outer side of the first gear. The second gear is fixedly mounted on the outer wall of the connecting rod.
[0007] The outer side of the enclosure is equipped with mounting components.
[0008] Furthermore, the installation assembly includes a hanging rod, the upper end of which is fixedly connected to an I-beam, and the top of the I-beam is fixedly installed with a connecting plate.
[0009] Furthermore, a liquid guiding groove is provided on the outer side of the pouring spoon, and the end of the connecting rod near the second gear extends into the interior of the housing.
[0010] Furthermore, the electric push rod is fixedly installed inside the housing, and the output shaft of the electric push rod is fixedly connected to the bottom of the mounting plate.
[0011] Furthermore, a fixing plate is fixedly installed on the top of the mounting plate, and the connecting rod is connected to the outer wall of the fixing plate through a bearing.
[0012] Furthermore, a slotted opening is provided near the connecting rod in the housing, and the connecting rod passes through the inside of the slotted opening.
[0013] Furthermore, a guide rail is fixedly installed inside the housing, and a slider is fixedly connected to the side of the mounting plate near the guide rail, with the slider slidably connected to the inside of the guide rail.
[0014] Furthermore, there are two hanging rods, which are fixedly connected to the symmetrical sides of the box body, and the I-beam is located on the upper side of the box body.
[0015] Compared with the prior art, the present invention provides a casting device for preliminary forming of molten metal liquid, which has the following beneficial effects:
[0016] 1. This casting device for preliminary forming of molten metal can adjust the height of the mounting plate by driving an electric push rod, thereby adjusting the height of the pouring ladle. This facilitates adjustment of the pouring height. By starting a servo motor, the first and second gears are driven to rotate, which in turn drives the connecting rod to rotate the pouring ladle, making it easy to pour the molten metal in the ladle. This facilitates automatic pouring and solves the problems caused by workers scooping out molten metal with a ladle and pouring it into the casting mold. The molten metal is hot, the working environment is harsh, and the molten metal is extremely dangerous, making manual operation very risky and inconvenient.
[0017] 2. The casting device for the initial forming of the molten metal liquid has a box body connected to the hoisting equipment via hanging rods, I-beams and connecting plates to facilitate the hoisting of the box body. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the guide rail of this utility model.
[0021] In the diagram: 1. Box body; 2. Connecting rod; 3. Pouring spoon; 4. Liquid guiding groove; 5. Mounting plate; 6. Electric push rod; 7. Servo motor; 8. First gear; 9. Second gear; 10. Fixing plate; 11. Strip opening; 12. Hanging rod; 13. I-beam; 14. Connecting plate; 15. Guide rail; 16. Slider. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1 to 3 The casting device for preliminary forming of molten metal liquid in this embodiment includes a box body 1. A connecting rod 2 is provided on the outside of the box body 1. The end of the connecting rod 2 near the second gear 9 extends into the inside of the box body 1. A pouring spoon 3 is fixedly connected to the end of the connecting rod 2 away from the box body 1.
[0024] The outer side of the pouring spoon 3 is provided with a liquid guiding groove 4 to facilitate pouring.
[0025] In this embodiment, an adjustment device is provided inside the housing 1. The adjustment device includes a mounting plate 5, which is located inside the housing 1. An electric push rod 6 is provided at the bottom of the mounting plate 5. The electric push rod 6 is fixedly installed inside the housing 1. The output shaft of the electric push rod 6 is fixedly connected to the bottom of the mounting plate 5. The height of the mounting plate 5 can be easily adjusted by the electric push rod 6.
[0026] The housing 1 has a slot 11 near the connecting rod 2, and the connecting rod 2 passes through the inside of the slot 11 to facilitate the up and down movement of the connecting rod 2.
[0027] It should be noted that a guide rail 15 is fixedly installed inside the housing 1, and a slider 16 is fixedly connected to the side of the mounting plate 5 near the guide rail 15. The slider 16 is slidably connected to the inside of the guide rail 15 and can guide the mounting plate 5.
[0028] In this embodiment, a servo motor 7 is fixedly mounted on the top of the mounting plate 5, a first gear 8 is fixedly mounted on the output shaft of the servo motor 7, a second gear 9 meshes with the outer side of the first gear 8, and the second gear 9 is fixedly mounted on the outer wall of the connecting rod 2.
[0029] The mounting plate 5 has a fixed plate 10 fixedly installed on its top, and the connecting rod 2 is connected to the outer wall of the fixed plate 10 through a bearing, which facilitates the rotation of the connecting rod 2.
[0030] In this embodiment, an installation assembly is provided on the outside of the housing 1. The installation assembly includes a hanging rod 12, an I-beam 13 is fixedly connected to the upper end of the hanging rod 12, and a connecting plate 14 is fixedly installed on the top of the I-beam 13.
[0031] There are two hanging rods 12, which are fixedly connected to the symmetrical sides of the box body 1 respectively. The I-beam 13 is located on the upper side of the box body 1, and the connecting plate 14 on the I-beam 13 is used to connect the hoisting equipment.
[0032] The working principle of the above embodiments is as follows:
[0033] In use, the housing 1 is connected to the hoisting equipment via the hanging rod 12, the I-beam 13, and the connecting plate 14 to facilitate hoisting of the housing 1. The height of the mounting plate 5 can be adjusted by the drive of the electric push rod 6, thereby adjusting the height of the pouring ladle 3, which facilitates the adjustment of the pouring height of the pouring ladle 3. By starting the servo motor 7, the first gear 8 and the second gear 9 are driven to rotate, which in turn drives the connecting rod 2 to rotate the pouring ladle 3, making it easy to pour the molten metal in the pouring ladle 3, thus facilitating automatic pouring.
[0034] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical methods. Any method that can achieve its beneficial effects can be implemented. In addition, all electrical components mentioned in this article are electrically connected to the main controller and power supply. The main controller is a conventional and known device, and the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this article.
[0035] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A casting apparatus for preliminary forming of molten metal, comprising a housing, characterized in that: A connecting rod is provided on the outside of the box body, and a pouring ladle is fixedly connected to the end of the connecting rod away from the box body. An adjustment device is provided inside the box body. The adjustment device includes a mounting plate located inside the housing. An electric push rod is provided at the bottom of the mounting plate, and a servo motor is fixedly mounted on the top of the mounting plate. A first gear is fixedly mounted on the output shaft of the servo motor, and a second gear meshes with the outer side of the first gear. The second gear is fixedly mounted on the outer wall of the connecting rod. The outer side of the enclosure is equipped with mounting components.
2. The casting apparatus for preliminary forming of molten metal liquid according to claim 1, characterized in that: The installation assembly includes a hanging rod, the upper end of which is fixedly connected to an I-beam, and a connecting plate is fixedly installed on the top of the I-beam.
3. The casting apparatus for preliminary forming of molten metal liquid according to claim 1, characterized in that: The outside of the pouring spoon is provided with a liquid guiding groove, and the end of the connecting rod near the second gear extends into the interior of the housing.
4. The casting apparatus for preliminary forming of molten metal liquid according to claim 1, characterized in that: The electric push rod is fixedly installed inside the housing, and the output shaft of the electric push rod is fixedly connected to the bottom of the mounting plate.
5. A casting apparatus for preliminary forming of molten metal liquid according to claim 1, characterized in that: A fixing plate is fixedly installed on the top of the mounting plate, and the connecting rod is connected to the outer wall of the fixing plate through a bearing.
6. The casting apparatus for preliminary forming of molten metal liquid according to claim 1, characterized in that: The box body has a slotted opening near the connecting rod, and the connecting rod passes through the inside of the slotted opening.
7. The casting apparatus for preliminary forming of molten metal liquid according to claim 1, characterized in that: The box is fixedly installed with a guide rail, and a slider is fixedly connected to the side of the mounting plate near the guide rail. The slider is slidably connected to the inside of the guide rail.
8. A casting apparatus for preliminary forming of molten metal liquid according to claim 2, characterized in that: The number of hanging rods is two, and the two hanging rods are fixedly connected to the symmetrical sides of the box body respectively, and the I-beam is located on the upper side of the box body.