Cable joint welding device
By designing a detachable fixed pressure welding block and a gear transmission system, the problems of the inability to replace the pressure welding block and the frame seat and the low rotation efficiency of the application rod in the cable joint welding device are solved, realizing rapid disassembly and assembly and efficient welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KHALID INTELLIGENT TECH (QINGDAO) CO LTD
- Filing Date
- 2025-04-10
- Publication Date
- 2026-04-14
AI Technical Summary
In existing cable joint welding devices, the pressure welding block and the frame seat are integrated, making it impossible to replace them according to the cable and joint model. In addition, the rotation efficiency of the application rod is low, resulting in a slow lifting speed of the pressure welding block.
A cable joint welding device was designed, which adopts a detachable fixed pressure welding block and a rotating bearing shaft structure. The pressure welding block and the frame seat can be detached through the cooperation of dovetail groove and threaded hole. A gear transmission system is adopted, which realizes the rapid rotation of the application rod and the rapid lifting and lowering of the pressure welding block through the meshing of the main bevel gear and the driven bevel gear.
It enables convenient disassembly and assembly of the welding block and the frame seat, improves the rotation efficiency of the application rod, increases the lifting speed of the welding block, and meets the adaptability requirements of different cable and connector models.
Smart Images

Figure CN224115494U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable joint welding technology, and in particular relates to a cable joint welding device. Background Technology
[0002] A cable joint welding device is a device used to weld cable joints. It is often called a cold welding wire machine or a cold pressure welding machine. This device applies external pressure to deform the contact surfaces of the two metals to be welded and connect them together, thereby achieving welding. Cable joint welding devices are widely used in various scenarios that require connecting cable joints, such as power, communication and automation fields.
[0003] Based on the above, the inventors have discovered the following shortcomings in existing cable joint welding devices:
[0004] 1. The pressure welding block and the frame base are integrated, and cannot be replaced according to the cable and connector model. It is inconvenient to add detachable assembly measures to the device so that the pressure welding block and the frame base can be assembled and disassembled.
[0005] 2. Direct rotation of the application rod is inefficient, resulting in slow lifting and lowering speed of the welding block. It is inconvenient to add rotation speed change measures to the device so that the application rod can rotate quickly to drive the welding block to lift and lower. Utility Model Content
[0006] To address the aforementioned technical problems, this utility model provides a cable joint welding device. This addresses the issues of existing welding blocks and frame seats being integrated, making it impossible to replace them according to cable and joint models, and the inconvenience of adding detachable assembly measures to the device to allow for assembly and disassembly of the welding block and frame seat; the low efficiency of direct rotation of the application rod resulting in slow lifting speed of the welding block, and the inconvenience of adding rotation speed-changing measures to the device to allow the application rod to rotate quickly and drive the welding block to lift and lower.
[0007] The purpose and effectiveness of this utility model cable joint welding device are achieved by the following specific technical means:
[0008] A cable joint welding device includes a device body; the device body is provided with a vertically oriented support frame seat, and the bottom of the left and right end faces of the support frame seat are provided with semi-circular head plates with vertically penetrating holes. The top of the left side wall of the support frame seat is provided with a horizontally penetrating bearing hole, the bottom end face of the top wall of the support frame seat is provided with a bearing groove, the center of the bearing groove of the support frame seat is provided with a vertically penetrating disassembly hole, the top end face of the bottom wall of the support frame seat is provided with a front-to-back penetrating dovetail groove, the middle of the dovetail groove of the support frame seat is provided with a vertically penetrating through hole, a horizontally oriented fixing pressure welding block is installed inside the dovetail groove of the support frame seat, the middle of the top end face of the fixing pressure welding block is provided with a front-to-back penetrating pressure welding groove, the middle of the bottom end face of the fixing pressure welding block is provided with a front-to-back dovetail block, the middle of the bottom end face of the dovetail block of the fixing pressure welding block is provided with a threaded blind hole, the middle of the threaded blind hole of the fixing pressure welding block is provided with a vertically oriented assembly fixing post, the outer circumference of the assembly fixing post is provided with threads, and the bottom end face of the assembly fixing post is provided with a regular hexagonal groove.
[0009] Furthermore, a movable pressure welding block in the left-right direction is inserted into the limiting groove of the lifting pressure block. An insertion block with a left-right through threaded hole is provided in the middle of the top end face of the movable pressure welding block. A pressure welding groove with front-back through is opened in the middle of the bottom end face of the movable pressure welding block. A left-right assembly locking post is installed on the left end face of the insertion block of the movable pressure welding block through a thread. A threaded post is provided on the right side of the assembly locking post. A limiting ring plate is provided on the outer circumference of the left end of the threaded post of the assembly locking post. A regular hexagonal prism is provided on the left end face of the threaded post of the assembly locking post.
[0010] Furthermore, a vertically lifting pressure block is threadedly installed on the threaded rod of the pressure application rod. A threaded blind hole is provided on the left side of the top end face of the lifting pressure block, and a front-to-back through limiting groove is provided on the left side of the bottom end face of the lifting pressure block. A left-to-right through hole is provided on the left side wall of the limiting groove of the lifting pressure block.
[0011] Furthermore, a pressure applying rod in the vertical direction is installed inside the bearing groove of the bearing frame seat via a bearing. A threaded rod is provided at the lower part of the pressure applying rod. A limiting circular plate is provided on the top end face of the threaded rod of the pressure applying rod. A regular hexagonal prism is provided on the top end face of the limiting circular plate of the pressure applying rod. A fixing post is provided on the top end face of the regular hexagonal prism of the pressure applying rod. A bevel gear is fitted on the regular hexagonal prism of the pressure applying rod. A regular hexagonal hole that runs vertically through the center of the bevel gear is opened from the center of the bevel gear.
[0012] Furthermore, a main bevel gear is bolted onto the hexagonal prism of the rotating bearing shaft. A hexagonal groove is formed at the center of the left end face of the main bevel gear, and a through-hole is formed at the center of the main bevel gear.
[0013] Furthermore, a rotating handle rod in the vertical direction is sleeved on the regular hexagonal rod of the rotating bearing shaft, and a sleeve with a through regular hexagonal hole in the left and right directions is provided at the upper end of the rotating handle rod.
[0014] Furthermore, a left-right rotating bearing shaft is installed inside the bearing hole of the bearing frame seat via a bearing. A regular hexagonal rod is provided at the left end of the rotating bearing shaft. A limiting circular plate is provided on the right end face of the regular hexagonal rod of the rotating bearing shaft. A fixing post is provided on the right end face of the limiting circular plate of the rotating bearing shaft. A regular hexagonal prism is provided on the right end face of the fixing post of the rotating bearing shaft. A threaded blind hole is opened on the right end face of the regular hexagonal prism of the rotating bearing shaft.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The pressure welding block is conveniently fixed inside the dovetail groove of the bearing frame seat by the dovetail block. It is also convenient to install the fixing column into the through hole of the bearing frame seat and screw it into the threaded blind hole of the pressure welding block to lock it. This solves the problem that the pressure welding block and the frame seat are integrated, which makes it impossible to replace them according to the cable and connector model, and it is inconvenient to add detachable assembly measures to the device so that the pressure welding block and the frame seat can be assembled and disassembled.
[0017] The rotating bearing shaft is mounted on the bearing frame seat via bearings to support the main bevel gear, and the pressure application rod is mounted on the bearing frame seat via bearings to support the driven bevel gear. This allows the main bevel gear to drive the driven bevel gear to rotate at different speeds, solving the problem of low efficiency caused by direct rotation of the application rod, resulting in slow lifting speed of the pressure welding block and making it inconvenient to add rotation speed-changing measures to the device so that the application rod can rotate quickly to drive the lifting and lowering of the pressure welding block. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main structure of this utility model.
[0019] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0020] Figure 3 This is a disassembled structural diagram of the present invention.
[0021] Figure 4 This is an assembly diagram of the load-bearing frame base and the fixed pressure welding block of this utility model.
[0022] Figure 5 This is a schematic diagram of the meshing of the main bevel gear and the driven bevel gear of this utility model.
[0023] Figure 6 This is an assembly diagram of the lifting pressure block and the movable pressure welding block of this utility model.
[0024] In the diagram: 1. Device body; 2. Bearing frame seat; 3. Fixed pressure welding block; 4. Assembly fixing column; 5. Rotating bearing shaft; 6. Rotating handle rod; 7. Main bevel gear; 8. Pressure application rod; 9. Secondary bevel gear; 10. Lifting pressure application block; 11. Moving pressure welding block; 12. Assembly locking column. Detailed Implementation
[0025] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples.
[0026] Example 1: As shown in the attached document Figure 1 To be continued Figure 6 As shown:
[0027] This utility model provides a cable joint welding device, including a device body 1; the device body 1 is provided with a vertically oriented support frame 2 for convenient support of various components. The bottom of both the left and right end faces of the support frame 2 are provided with semi-circular head plates with vertical through holes for easy bolt fixing. The top of the left side wall of the support frame 2 has a horizontally through bearing hole for easy installation of a rotating support shaft 5 via a bearing. The bottom end face of the top wall of the support frame 2 has a bearing groove for easy installation of a pressure application rod 8 via a bearing. The center of the bearing groove of the support frame 2 has a... The vertically penetrating disassembly hole facilitates the disassembly of the pressure application rod 8. A dovetail groove, penetrating from front to back, is provided on the top end face of the bottom wall of the bearing frame base 2 to facilitate mating with the dovetail block of the fixing welding block 3. A vertically penetrating through hole is provided in the middle of the dovetail groove of the bearing frame base 2 to facilitate the insertion of the fixing column 4. A left-right oriented fixing welding block 3 is installed inside the dovetail groove of the bearing frame base 2 for easy replacement. A front-to-back penetrating welding groove is provided in the middle of the top end face of the fixing welding block 3 to facilitate welding of cables and connectors inside. A groove is provided in the middle of the bottom end face of the fixing welding block 3. The mounting block 3 is equipped with dovetail blocks in the front-to-back direction to facilitate mating with the dovetail grooves of the support frame 2. A threaded blind hole is provided in the center of the bottom end face of the dovetail block 3 to facilitate the threaded installation of the mounting post 4. The mounting post 4 is installed inside the threaded blind hole of the mounting block 3 in the up-down direction for easy locking. The mounting post 4 has threads on its outer circumference for easy threaded installation. A regular hexagonal groove is provided on the bottom end face of the mounting post 4 to facilitate rotation and disassembly using tools. The bearing hole of the support frame 2 is connected to the bearing... A left-right rotating bearing shaft 5 is installed to facilitate its rotation. A regular hexagonal rod is provided at the left end of the rotating bearing shaft 5 to facilitate the synchronous rotation of the rotating handle rod 6. A limit plate is provided on the right end face of the regular hexagonal rod of the rotating bearing shaft 5 to facilitate the limiting of the bearing. A fixing post is provided on the right end face of the limit plate of the rotating bearing shaft 5 to facilitate the installation of the bearing. A regular hexagonal prism is provided on the right end face of the fixing post of the rotating bearing shaft 5 to facilitate the synchronous rotation of the main bevel gear 7. A threaded blind hole is opened on the right end face of the regular hexagonal prism of the rotating bearing shaft 5 to facilitate the installation of the main bevel gear 7 by bolts.
[0028] The rotating bearing shaft 5 has a hexagonal rod with a vertically rotating handle 6 for easy rotation. The upper end of the handle 6 has a sleeve with a through-hole hexagonal hole for easy fitting onto the hexagonal rod. A main bevel gear 7 is bolted to the hexagonal prism of the rotating bearing shaft 5, facilitating synchronous rotation of the shaft and gear. A hexagonal groove is located at the center of the left end face of the main bevel gear 7, allowing the hexagonal prism of the rotating bearing shaft 5 to be inserted for synchronous rotation. A through-hole is located at the center of the main bevel gear 7, facilitating bolt insertion and installation onto the rotating bearing shaft 5. Bearings are installed inside the bearing groove of the bearing frame seat 2. The pressure applying rod 8 is positioned vertically, facilitating its rotation. A threaded rod is located at the bottom of the pressure applying rod 8, allowing for the lifting and lowering of the pressure block 10 via threaded installation. A limiting circular plate is located on the top end face of the threaded rod 8, facilitating the limiting of the driven bevel gear 9. A regular hexagonal prism is located on the top end face of the limiting circular plate, facilitating the synchronous rotation of the driven bevel gear 9. A fixing post is located on the top end face of the regular hexagonal prism of the pressure applying rod 8, facilitating installation via bearings. The driven bevel gear 9 is fitted onto the regular hexagonal prism of the pressure applying rod 8, facilitating synchronous rotation. A through-hole regular hexagonal hole is located in the center of the driven bevel gear 9, facilitating the insertion of the regular hexagonal prism of the pressure applying rod 8 for synchronous rotation. The pressure applying rod 8 has a threaded rod with a vertically oriented lifting pressure block 10, which is threaded to facilitate lifting and lowering. A threaded blind hole is provided on the left side of the top end face of the lifting pressure block 10, allowing the threaded rod of the pressure applying rod 8 to be screwed in. A through-groove groove is provided on the left side of the bottom end face of the lifting pressure block 10, facilitating the insertion and positioning of the movable welding block 11. A through-hole is provided on the left side wall of the limiting groove of the lifting pressure block 10, facilitating the insertion of the locking pin 12. A movable welding block 11 is inserted into the limiting groove of the lifting pressure block 10, facilitating welding operations. A threaded hole with through-holes is provided in the middle of the top end face of the movable welding block 11. The insertion block is convenient to be inserted into the limiting groove of the lifting pressure block 10, and the locking post 12 is convenient to be installed by thread. The bottom end face of the movable pressure welding block 11 has a through pressure welding groove, which is convenient for the cable and connector to be pressure welded inside. The left end face of the insertion block of the movable pressure welding block 11 is threaded with a left-right direction assembly locking post 12, which is convenient to prevent the movable pressure welding block 11 from falling off. The right side of the assembly locking post 12 is provided with a threaded post, which is convenient to be disassembled and assembled by thread. The outer circumference of the left end of the threaded post of the assembly locking post 12 is provided with a limiting ring plate, which is convenient to install and lock the assembly locking post 12. The left end face of the threaded post of the assembly locking post 12 is provided with a regular hexagonal prism, which is convenient to be rotated and disassembled by tools.
[0029] The specific usage and function of this embodiment are as follows:
[0030] In this utility model, when... Figure 1As shown, when the device body 1 is in use, the bearing frame seat 2 is fixed to the workbench with bolts. The cable and connector are placed inside the pressure welding groove of the fixed pressure welding block 3. The bearing shaft 5 is rotated by rotating the handle rod 6. The rotation of the bearing shaft 5 drives the main bevel gear 7 to rotate synchronously, so that the main bevel gear 7 rotates and meshes with the driven bevel gear 9. In this way, the large gear drives the small gear, and the speed of the small gear will increase. This is the principle of gear transmission ratio, thereby realizing the rotation speed change. The driven bevel gear 9 rotates through meshing, and the driven bevel gear 9 drives the pressure application. The pressure applying rod 8 rotates synchronously, causing it to engage with the threaded engagement of the lifting pressure block 10. This causes the lifting pressure block 10 to descend via the threaded engagement. Note that as the rotational speed of the bevel gear 9 increases, the rotational speed of the pressure applying rod 8 and the threaded engagement speed of the lifting pressure block 10 also increase. This increases the lifting speed of the lifting pressure block 10, which in turn drives the moving welding block 11 to descend synchronously. Thus, pressure is applied to the cable and connector sections via the moving welding block 11 and the fixed welding block 3, achieving welding of the cable and connector sections. Figure 1 As shown, when the fixed welding block 3 is disassembled, the assembly fixing post 4 is rotated by a tool to engage with the thread of the fixed welding block 3, so that the assembly fixing post 4 descends and disengages from the threaded blind hole of the fixed welding block 3 through thread engagement, and the fixed welding block 3 is moved forward or backward to disengage from the dovetail groove of the bearing frame seat 2, thereby realizing the disassembly of the fixed welding block 3 and solving the problem of not being able to replace it according to the cable and connector model.
[0031] Example 2: Unlike Example 1, the regular hexagonal groove of the assembly fixing column 4 can also be set as a regular heptagonal groove. This makes it necessary to use a special tool that cooperates with the regular heptagonal groove to rotate the assembly fixing column 4, thus preventing non-workers from rotating and disassembling the assembly fixing column 4.
[0032] Example 3: The difference from Example 1 is that the regular hexagonal prism of the assembly locking pin 12 can also be set as a regular heptagonal prism, so that the assembly locking pin 12 can only be rotated by a special tool that cooperates with the regular heptagonal prism, thus preventing non-workers from rotating and disassembling the assembly locking pin 12.
Claims
1. A cable splice welding apparatus, characterized by: The device includes a main body (1); the main body (1) is provided with a support frame seat (2), and the bottom of the left and right end faces of the support frame seat (2) are provided with semi-circular head plates with through holes at the top and bottom. The top of the left side wall of the support frame seat (2) is provided with a bearing hole that runs through from left to right. The bottom end face of the top wall of the support frame seat (2) is provided with a bearing groove. The center of the bearing groove of the support frame seat (2) is provided with a disassembly hole that runs through from top to bottom. The top end face of the bottom wall of the support frame seat (2) is provided with a dovetail groove that runs through from front to back. The middle of the dovetail groove of the support frame seat (2) is provided with a... There is a through hole running vertically. A fixed pressure welding block (3) is installed inside the dovetail groove of the supporting frame seat (2). A pressure welding groove running through the front and back is opened in the middle of the top end face of the fixed pressure welding block (3). A dovetail block in the front and back direction is set in the middle of the bottom end face of the fixed pressure welding block (3). A threaded blind hole is opened in the middle of the bottom end face of the dovetail block of the fixed pressure welding block (3). An assembly fixing column (4) is installed inside the threaded blind hole of the fixed pressure welding block (3). A thread is opened on the outer circumference of the assembly fixing column (4). A regular hexagonal groove is opened on the bottom end face of the assembly fixing column (4).
2. A cable splice welding apparatus as claimed in claim 1, wherein: The bearing hole of the bearing frame seat (2) is fitted with a rotating bearing shaft (5) through a bearing. A regular hexagonal rod is provided at the left end of the rotating bearing shaft (5). A limiting circular plate is provided on the right end face of the regular hexagonal rod of the rotating bearing shaft (5). A fixing column is provided on the right end face of the limiting circular plate of the rotating bearing shaft (5). A regular hexagonal prism is provided on the right end face of the fixing column of the rotating bearing shaft (5). A threaded blind hole is opened on the right end face of the regular hexagonal prism of the rotating bearing shaft (5).
3. A cable splice welding apparatus as claimed in claim 2, wherein: The rotating bearing shaft (5) has a rotating handle rod (6) fitted on its regular hexagonal rod, and the upper end of the rotating handle rod (6) is provided with a sleeve with a regular hexagonal hole that passes through from left to right.
4. A cable splice welding apparatus as claimed in claim 3, wherein: The rotating bearing shaft (5) has a main bevel gear (7) installed on its regular hexagonal prism by bolts. The center of the left end face of the main bevel gear (7) has a regular hexagonal groove, and the center of the main bevel gear (7) has a fixing hole that runs through it from left to right.
5. The cable splice welding apparatus of claim 2, wherein: The bearing groove of the bearing frame seat (2) is equipped with a pressure applying rod (8) through the bearing. The lower part of the pressure applying rod (8) is provided with a threaded rod. The top end face of the threaded rod of the pressure applying rod (8) is provided with a limiting circular plate. The top end face of the limiting circular plate of the pressure applying rod (8) is provided with a regular hexagonal prism. The top end face of the regular hexagonal prism of the pressure applying rod (8) is provided with a fixing column. A bevel gear (9) is fitted on the regular hexagonal prism of the pressure applying rod (8). A regular hexagonal hole that runs through the center of the bevel gear (9) is opened from the top and bottom.
6. The cable joint welding device as described in claim 5, characterized in that: The pressure applying rod (8) has a lifting pressure block (10) installed on its threaded rod. The top end face of the lifting pressure block (10) has a threaded blind hole on the left side. The bottom end face of the lifting pressure block (10) has a front-to-back through-groove on the left side. The left side wall of the through-groove of the lifting pressure block (10) has a left-to-right through-hole.
7. The cable joint welding device as described in claim 6, characterized in that: A movable pressure welding block (11) is inserted into the limiting groove of the lifting pressure block (10). An insertion block with a through threaded hole is provided in the middle of the top end face of the movable pressure welding block (11). A pressure welding groove with a through thread is opened in the middle of the bottom end face of the movable pressure welding block (11). An assembly locking post (12) is installed on the left end face of the insertion block of the movable pressure welding block (11) by thread. A threaded post is provided on the right side of the assembly locking post (12). A limiting ring plate is provided on the outer circumference of the threaded post on the left end of the assembly locking post (12). A regular hexagonal prism is provided on the left end face of the threaded post of the assembly locking post (12).