Casing process plug press-fitting machine

Abstract

The utility model discloses a machine shell process plug press-fitting machine, and belongs to the technical field of press-fitting machines, the press-fitting machine comprises a shell and a workpiece, an operation table is horizontally and slidably installed in the shell, a support is fixedly installed at the top end of the operation table, an operation board is rotatably installed on one side of the support, and a driving assembly is installed on one side of the operation board. A positioning column is fixedly installed on the other side of the operation board, the workpiece is connected to the positioning column in a sleeving mode, a fixing assembly matched with the workpiece is arranged on one side of the operation board, a second air cylinder is fixedly installed at the top end of the shell, and the output end of the second air cylinder penetrates through the top end of the shell and is fixedly provided with a pressing head. The press-fitting machine can achieve accurate positioning and efficient clamping, multiple air cylinders are flexibly adjusted, materials are convenient to carry, and the production efficiency and the product quality can be improved.

Description

Technical Field

[0001] This utility model relates to the field of press fitting machine technology, and more specifically, to a press fitting machine for a machine housing process plug. Background Technology

[0002] In the field of machinery manufacturing, the installation of process plugs for machine housings is a crucial process. Currently, traditional methods for installing process plugs for machine housings mostly rely on manual operation. This method is not only inefficient, but also prone to errors due to the difficulty in precisely controlling the force applied during manual installation, leading to improper installation or damage to the plugs, thus affecting the overall quality and performance of the machine housing. Furthermore, some existing plug pressing equipment has complex structures, high costs, and is difficult to maintain, making its purchase and operation too expensive for small and medium-sized enterprises. Some equipment also has low levels of automation, failing to achieve continuous and efficient production, and thus unable to meet the growing demands of modern manufacturing for production efficiency and product quality. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides a casing process plug press-fitting machine, which aims to improve the traditional casing process plug installation method, which mostly relies on manual operation. This method is not only inefficient, but also difficult to accurately control the force during manual installation.

[0004] This utility model is implemented as follows: A machine casing process plug press-fitting machine includes a casing and a workpiece. An operating table is horizontally slidably installed inside the casing. A bracket is fixedly installed on the top of the operating table. An operating disc is rotatably installed on one side of the bracket. A drive assembly is installed on one side of the operating disc. A positioning column is fixedly installed on the other side of the operating disc. The workpiece is sleeved on the positioning column. A fixing assembly that cooperates with the workpiece is provided on one side of the operating disc. A second cylinder is fixedly installed on the top of the casing. The output end of the second cylinder passes through the top of the casing and is fixedly installed with a press head.

[0005] In a preferred embodiment of this utility model, the drive assembly includes a motor, a first rotating shaft is fixedly mounted on one side of the operation panel, one end of the first rotating shaft passes through the bracket and a first sprocket is fixedly mounted thereon, the motor is fixedly mounted on one side of the bracket, a second sprocket is fixedly mounted on the output end of the motor, the first sprocket and the second sprocket are connected by chain drive, and the first rotating shaft is connected to the center of the operation panel.

[0006] In a preferred embodiment of this utility model, the fixing component includes a base, a U-shaped seat, and a third cylinder. Multiple bases are fixedly installed on one side of the operating panel, and the U-shaped seat is fixedly installed on one side of the base. A clamping plate is rotatably installed on the inner wall of the U-shaped seat. A sliding groove is provided on one side of the clamping plate, and a pull rod is slidably installed on the inner wall of the sliding groove. The third cylinder is fixedly installed on the base, and its output end is rotatably connected to the pull rod. A through hole matching the pull rod is provided on the output end of the third cylinder, and the pull rod is slidably connected to the inner wall of the through hole.

[0007] In a preferred embodiment of this utility model, a plurality of the bases are annularly mounted on the operating plate, and the workpiece is provided with a clamping groove that matches the clamping plate.

[0008] In a preferred embodiment of this utility model, support columns are symmetrically fixedly installed at the top of the shell, guide frames are fixedly installed at the top of the support columns, a sliding plate is slidably installed on the guide frame, a lifting assembly is installed on the sliding plate, a pulley is fixedly installed at the bottom of the sliding plate, a slide rail matching the pulley is provided at the top of the guide frame, and the lifting assembly is a manual hoist.

[0009] In a preferred embodiment of this utility model, there are two second cylinders, both of which are fixedly installed on the top of the housing. One second cylinder is vertically arranged, and the other second cylinder is inclined.

[0010] In a preferred embodiment of this utility model, first guide rails are symmetrically fixedly installed on both sides of the inner wall of the housing, a first support plate is slidably installed on the top of the first guide rails, a first cylinder is fixedly installed on one side of the inner wall of the housing, a first vertical plate is fixedly installed on the bottom of the first support plate, the output end of the first cylinder is fixedly connected to the side of the first vertical plate, a second guide rail is symmetrically fixedly installed on the top of the first support plate, the operating table is slidably installed on the second guide rail, a fourth cylinder is fixedly installed on the first support plate, a second vertical plate is fixedly installed on the output end of the fourth cylinder, the top of the second vertical plate is fixedly connected to the bottom of the operating table, and the first guide rails and the second guide rails are staggered.

[0011] In a preferred embodiment of this utility model, a control panel is fixedly installed on the outside of the housing. The control panel is equipped with control buttons and is electrically connected to the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, and the motor.

[0012] The beneficial effects of this utility model are: improved production efficiency: by setting up a drive component, the motor drives the operating plate to rotate, which can quickly rotate the workpiece to different processing positions and realize continuous pressing operations. Compared with manual operation, it greatly shortens the production cycle and increases the output per unit time.

[0013] Ensuring installation accuracy: The fixing component uses a third cylinder to drive the clamping plate to clamp and fix the workpiece. With the help of the positioning column, it can ensure that the workpiece is accurately positioned during the pressing process, avoid displacement, and make the plug installation more accurate, thus improving the quality of the housing product.

[0014] Flexible and convenient operation: The equipment is equipped with multiple cylinders. For example, the first and fourth cylinders can adjust the horizontal or vertical movement of the workpiece, while the second cylinder has both vertical and tilt settings to adapt to different pressing requirements and meet diverse production tasks. Meanwhile, the control panel centrally controls all cylinders and motors, making operation simple and convenient.

[0015] Facilitates material handling: The top of the housing is equipped with a guide frame and a sliding plate with lifting components (such as a manual hoist), which facilitates the handling and loading / unloading of heavier workpieces or materials, reducing the labor intensity of operators.

[0016] Reasonable structure and low cost: The overall structure is compact and reasonable, and all components work together. While meeting the requirements of efficient and precise pressing, it reduces manufacturing and maintenance costs compared with some complex existing equipment, making it more suitable for enterprises to promote and use. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of a casing process plug press-fitting machine provided by an embodiment of the present invention;

[0019] Figure 2 This invention provides a partial structural schematic diagram of a casing process plug press-fitting machine as an embodiment of the present invention;

[0020] Figure 3 A structural schematic diagram of the fixing component is provided for the embodiments of this utility model;

[0021] Figure 4 A schematic diagram of the workpiece is provided for the embodiments of this utility model;

[0022] Figure 5 A schematic diagram of the guide frame is provided for the embodiments of this utility model;

[0023] Figure 6 A schematic diagram of the structure of the first guide rail is provided for the embodiment of this utility model;

[0024] Figure 7 A schematic diagram of the structure of the second guide rail is provided for an embodiment of this utility model.

[0025] In the diagram: 100 - workpiece; 110 - housing; 111 - control panel; 120 - operating table; 121 - bracket; 130 - operating panel; 131 - motor; 140 - second cylinder; 150 - base; 151 - U-shaped seat; 152 - third cylinder; 153 - clamping plate; 160 - guide frame; 170 - first guide rail; 171 - first support plate; 172 - first cylinder; 173 - first vertical plate; 174 - second guide rail; 175 - fourth cylinder. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] Please see Figures 1-4 The present invention provides a technical solution: a machine casing process plug press-fitting machine, comprising a casing 110 and a workpiece 100, an operating table 120 is horizontally slidably installed inside the casing 110, a bracket 121 is fixedly installed at the top of the operating table 120, an operating disk 130 is rotatably installed on one side of the bracket 121, a drive assembly is installed on one side of the operating disk 130, a positioning column is fixedly installed on the other side of the operating disk 130, the workpiece 100 is sleeved on the positioning column, a fixing assembly that cooperates with the workpiece 100 is provided on one side of the operating disk 130, a second cylinder 140 is fixedly installed at the top of the casing 110, and the output end of the second cylinder 140 passes through the top of the casing 110 and a press head is fixedly installed thereon.

[0028] In some specific implementations, the drive assembly includes a motor 131. A first rotating shaft is fixedly mounted on one side of the operating panel 130. One end of the first rotating shaft passes through a bracket 121 and is fixedly mounted on a first sprocket. The motor 131 is fixedly mounted on one side of the bracket 121. A second sprocket is fixedly mounted on the output end of the motor 131. The first and second sprockets are connected by a chain drive. The first rotating shaft is connected to the center of the operating panel 130. The chain drive is smooth and can provide continuous and stable power to the operating panel 130, ensuring the stability of the rotation of the operating panel 130 during long-term operation, reducing jamming or shaking, thereby improving pressing efficiency and meeting production needs.

[0029] In some specific implementations, the fixing assembly includes a base 150, a U-shaped seat 151, and a third cylinder 152. Multiple bases 150 are fixedly mounted on one side of the operating panel 130, and a U-shaped seat 151 is fixedly mounted on one side of each base 150. A clamping plate 153 is rotatably mounted on the inner wall of the U-shaped seat 151. A sliding groove is provided on one side of the clamping plate 153, and a pull rod is slidably mounted on the inner wall of the groove. The third cylinder 152 is fixedly mounted on the base 150, and its output end is rotatably connected to the pull rod. A through hole matching the pull rod is provided on the output end of the third cylinder 152, and the pull rod is slidably connected to the inner wall of the through hole. This structure can adaptively adjust according to the outline of the workpiece 100, achieving reliable clamping of workpieces 100 of different shapes and sizes, expanding the applicability of the equipment. The third cylinder 152 provides a stable clamping force, ensuring that the workpiece 100 will not shift due to external forces during the pressing process, effectively avoiding deviations in the pressing position of the plug and improving product quality.

[0030] In some specific implementations, multiple bases 150 are mounted in a ring on the operating plate 130, and the workpiece 100 is provided with a clamping groove that matches the clamping plate 153. The clamping groove on the workpiece 100 matches the clamping plate 153, and the two cooperate with each other to increase the contact area and friction of the workpiece 100 during the clamping process, further improving the stability of the workpiece 100 during pressing, reducing shaking and offset, and ensuring pressing accuracy.

[0031] Please see Figure 5 The shell 110 has symmetrically fixed support columns at its top, and guide frames 160 are fixedly installed at the top of the support columns. A sliding plate is mounted on the guide frame 160, and a lifting assembly is installed on the sliding plate. A pulley is fixedly installed at the bottom of the sliding plate, and a rail matching the pulley is provided at the top of the guide frame 160. The lifting assembly is a manual hoist. This facilitates the lifting of heavier workpieces 100 or materials by operators. Compared to direct manual handling, it greatly reduces labor intensity, increases material handling speed, accelerates loading and unloading processes, and improves production efficiency. The cooperation between the guide frame 160 and the pulley restricts the movement trajectory of the sliding plate, making the lifting process more stable, reducing material shaking and collisions during lifting, lowering the risk of material damage and personnel injury, and improving production safety.

[0032] Please see Figures 6-7There are two second cylinders 140, both fixedly mounted on the top of the housing 110. One second cylinder 140 is vertically positioned, and the other is tilted. This design meets diverse needs: the vertically positioned second cylinder 140 is used for conventional vertical plug pressing, providing stable downward pressure to ensure the plug is accurately pressed into the corresponding position on the workpiece 100; the tilted second cylinder 140 can be used for pressing plugs with special angle requirements, meeting the production process needs of different products and improving the equipment's versatility. The different angles of the second cylinders 140 allow for selection of the most suitable pressing method based on the specific structure of the plug and workpiece 100, resulting in more even force distribution and more secure installation during pressing, thus improving product quality.

[0033] In some specific implementations, first guide rails 170 are symmetrically fixedly installed on both sides of the inner wall of the housing 110. A first support plate 171 is slidably installed on the top of the first guide rails 170. A first cylinder 172 is fixedly installed on one side of the inner wall of the housing 110. A first vertical plate 173 is fixedly installed on the bottom of the first support plate 171. The output end of the first cylinder 172 is fixedly connected to the side with the first vertical plate 173. Second guide rails 174 are symmetrically fixedly installed on the top of the first support plate 171. The operating table 120 is slidably installed on the second guide rail 174. A fourth cylinder 175 is fixedly installed on the first support plate 171. A second vertical plate is fixedly installed on the output end of the fourth cylinder 175. The top of the second vertical plate is fixedly connected to the bottom of the operating table 120. The first guide rails 170 and the second guide rails 174 are staggered. By adjusting the position of the operating table 120, the equipment can adapt to workpieces 100 of different sizes and specifications, eliminating the need to customize special equipment for different workpieces 100, reducing production costs, and improving the applicability and economy of the equipment.

[0034] In some specific implementations, a control panel 111 is fixedly mounted on the outside of the housing 110. The control panel 111 is equipped with control buttons and is electrically connected to the first cylinder 172, the second cylinder 140, the third cylinder 152, the fourth cylinder 175, and the motor 131. The control panel 111 integrates control functions, facilitating real-time monitoring of the equipment's operating status by technicians. When a fault occurs, the control panel 111 allows for quick identification of the fault location and cause, facilitating timely repairs. It also facilitates the recording and analysis of equipment operating data, optimizing equipment use and management.

[0035] Working principle: When in use, the workpiece 100 is placed on the support column, and the third cylinder 152 is activated to extend and retract, which drives the clamping plate 153 to rotate and clamp the workpiece 100. The plug is placed on the workpiece, and the second cylinder 140 is activated to drive the pressure head to move down for processing. After one is completed, the motor 131 is activated to drive the operating plate 130 to rotate to the next processing position through the cooperation of the first sprocket, the second sprocket and the rotating shaft. The plug is placed again for processing. At the same time, the first cylinder 172 or the fourth cylinder 175 can be activated to adjust the horizontal or vertical movement of the workpiece.

[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A housing process plug presser, characterized by, The device includes a housing and a workpiece. An operating table is horizontally slidably installed inside the housing. A bracket is fixedly installed on the top of the operating table. An operating disk is rotatably installed on one side of the bracket. A drive assembly is installed on one side of the operating disk. A positioning column is fixedly installed on the other side of the operating disk. The workpiece is sleeved on the positioning column. A fixing assembly that cooperates with the workpiece is provided on one side of the operating disk. A second cylinder is fixedly installed on the top of the housing. The output end of the second cylinder passes through the top of the housing and is fixedly installed with a pressure head.

2. The casing process plug press-fitting machine according to claim 1, characterized in that, The drive assembly includes a motor. A first rotating shaft is fixedly installed on one side of the control panel. One end of the first rotating shaft passes through the bracket and is fixedly installed with a first sprocket. The motor is fixedly installed on one side of the bracket. A second sprocket is fixedly installed at the output end of the motor. The first sprocket and the second sprocket are connected by a chain drive.

3. The casing process plug press-fitting machine according to claim 1, characterized in that, The fixing assembly includes a base, a U-shaped seat, and a third cylinder. Multiple bases are fixedly installed on one side of the operating panel, and the U-shaped seat is fixedly installed on one side of the base. A clamping plate is rotatably installed on the inner wall of the U-shaped seat. A sliding groove is provided on one side of the clamping plate, and a pull rod is slidably installed on the inner wall of the sliding groove. The third cylinder is fixedly installed on the base, and the output end of the third cylinder is rotatably connected to the pull rod.

4. A casing process plug press-fitting machine according to claim 3, characterized in that, Multiple bases are mounted in a ring on the operating panel, and the workpiece is provided with a clamping groove that matches the clamping plate.

5. A casing process plug press-fitting machine according to claim 1, characterized in that, Support columns are symmetrically fixedly installed at the top of the shell, guide frames are fixedly installed at the top of the support columns, slide plates are slidably installed on the guide frames, and lifting components are installed on the slide plates.

6. A casing process plug press-fitting machine according to claim 1, characterized in that, There are two second cylinders, both of which are fixedly installed on the top of the housing. One second cylinder is vertically arranged, and the other second cylinder is inclined.

7. A casing process plug press-fitting machine according to claim 1, characterized in that, The first guide rails are symmetrically fixedly installed on both sides of the inner wall of the housing. A first support plate is slidably installed on the top of the first guide rails. A first cylinder is fixedly installed on one side of the inner wall of the housing. A first vertical plate is fixedly installed on the bottom of the first support plate. The output end of the first cylinder is fixedly connected to the side of the first vertical plate. A second guide rail is symmetrically fixedly installed on the top of the first support plate. The operating table is slidably installed on the second guide rail. A fourth cylinder is fixedly installed on the first support plate. A second vertical plate is fixedly installed on the output end of the fourth cylinder. The top of the second vertical plate is fixedly connected to the bottom of the operating table.

8. A casing process plug press-fitting machine according to claim 7, characterized in that, A control panel is fixedly installed on the outside of the housing. The control panel is equipped with control buttons and is electrically connected to the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, and the motor.

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