Pass-type air cylinder blade groove machining equipment

By introducing milling, chamfering, and grinding stations into the cylinder blade groove processing equipment, and using a transfer robot, the problem of insufficient precision of rotary table equipment was solved, achieving a highly efficient and stable processing process, reducing maintenance difficulty, and improving equipment utilization efficiency.

CN224115608UActive Publication Date: 2026-04-14NANCHANG HICHLY ELECTRICAL APPLIANCE +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANCHANG HICHLY ELECTRICAL APPLIANCE
Filing Date
2025-04-14
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The machining accuracy of existing rotary table slot milling and grinding equipment is greatly affected by the rotary table's segmentation accuracy, resulting in a high product scrap rate, high maintenance difficulty, and long accuracy recovery and calibration time.

Method used

The process utilizes a through-type cylinder blade groove processing equipment, including milling, chamfering, and grinding stations. Combined with the design of a transfer robot, it achieves straight-line passage and stable transmission of the process, reducing the use of turntables.

Benefits of technology

It improved the processing accuracy and efficiency of the equipment, reduced the difficulty of equipment failure repair, and improved operability and equipment manufacturing costs.

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Abstract

The utility model relates to the technical field of through-type air cylinder blade groove machining, and discloses through-type air cylinder blade groove machining equipment which comprises a base, a third transplanting mechanical arm, a fourth transplanting mechanical arm, a fifth transplanting mechanical arm, a fourth transplanting mechanical arm, a fifth transplanting mechanical arm and a sixth transplanting mechanical arm, and the base is sequentially provided with a groove milling station, a chamfering station and a groove grinding station from left to right. A feeding station I is mounted in the groove milling station; the first transplanting manipulator is mounted on the chamfering station, and a second feeding station is mounted in the chamfering station; the second transplanting manipulator is mounted on the groove grinding station, and a third feeding station is mounted in the groove grinding station; through cooperation of the groove milling station, the chamfering station, the first transplanting mechanical arm, the groove grinding station, the second transplanting mechanical arm, the first feeding station, the second feeding station and the third feeding station, the defects of rotary table type groove machining equipment can be overcome, and the equipment takt time and efficiency can be improved; and a linear passing type equipment structure greatly improves the operability and the equipment manufacturing cost.
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Description

Technical Field

[0001] This utility model relates to the field of through-type cylinder blade groove processing technology, specifically to a through-type cylinder blade groove processing equipment. Background Technology

[0002] With the advancement of energy conservation in refrigeration and air conditioning equipment, the high efficiency of compressors is extremely important. The machining of cylinder blade grooves in the rotary air conditioning compressor industry is also trending towards higher precision. In order to improve the precision of blade grooves, many manufacturers have successively promoted cylinder groove milling and grinding processes.

[0003] However, currently used slot milling and grinding equipment is all four-station rotary table type (divided into four stations: feeding, grooving, chamfering, and slot grinding). The machining accuracy of this equipment is greatly affected by the rotary table's dividing accuracy, resulting in a high product scrap rate and extremely difficult troubleshooting. In particular, after the rotary table is disassembled and repaired, accuracy restoration and calibration takes more than a week, affecting the use of the slot milling and grinding equipment. In view of this, we propose a through-type cylinder blade slot machining equipment. Utility Model Content

[0004] The purpose of this invention is to provide a through-type cylinder blade groove processing equipment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a through-type cylinder blade groove processing equipment, including a base, on which milling station, chamfering station and grinding station are arranged sequentially from left to right, and further comprising:

[0006] Transplanting robot three is installed on the milling station, and the milling station is equipped with a loading station one;

[0007] Transplanting robot one, wherein the transplanting robot one is installed on the chamfering station, and the chamfering station is equipped with a feeding station two;

[0008] Transplanting robot 2 is installed on the grinding trough station, and a feeding station 3 is installed inside the grinding trough station.

[0009] Preferably, the bottom of the milling station is fixed to the base by a plurality of support legs, and the two ends of the support legs are respectively welded to the milling station and the base.

[0010] Preferably, the bottom of the chamfering station is fixed to the base by a number of support legs, and the two ends of the support legs are respectively welded to the chamfering station and the base.

[0011] Preferably, the bottom of the grinding station is fixed to the base by a number of support legs, and the two ends of the support legs are respectively welded to the grinding station and the base.

[0012] Preferably, the number of the first support leg is at least 4, the number of the second support leg is at least 4, and the number of the third support leg is at least 4.

[0013] Preferably, the first transplanting robot is fixed to the chamfering station by a number of bolts, the second transplanting robot is fixed to the grinding station by a number of bolts, and the third transplanting robot is fixed to the milling station by a number of bolts.

[0014] Preferably, the first loading station is fixed to the milling station by a number of bolts, the second loading station is fixed to the first transfer robot by a number of bolts, and the third loading station is fixed to the grinding station by a number of bolts.

[0015] Compared with the prior art, this utility model provides a through-type cylinder blade groove processing equipment, which has the following beneficial effects:

[0016] This through-type cylinder blade groove processing equipment, through the coordination of milling station, chamfering station, transfer robot one, grinding station, transfer robot two, loading station one, loading station two and loading station three, can improve the defects of rotary table groove processing equipment, increase equipment cycle time and efficiency, and the linear through-type equipment structure greatly improves operability and equipment manufacturing cost. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a front sectional view of the structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the milling station structure in this utility model;

[0021] Figure 4 This is a schematic diagram of the chamfered workstation structure in this utility model;

[0022] Figure 5 This is a schematic diagram of the grinding station structure in this utility model.

[0023] In the diagram: 1. Milling station; 11. Support leg one; 2. Chamfering station; 21. Support leg two; 22. Transfer robot one; 3. Grinding station; 31. Support leg three; 32. Transfer robot two; 41. Loading station one; 42. Loading station two; 43. Loading station three. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] This utility model provides the following technical solution:

[0027] Example 1

[0028] Combination Figures 1 to 5 A through-type cylinder blade groove processing equipment includes a base, on which milling station 1, chamfering station 2, and grinding station 3 are arranged sequentially from left to right, and further includes:

[0029] Transplanting robot three, which is installed on milling station 1, and loading station 41 is installed in milling station 1;

[0030] Transplanting robot 1 22 is installed on chamfering station 2, and feeding station 2 42 is installed inside chamfering station 2;

[0031] Transplanting robot 2 32 is installed on the grinding trough station 3, and the grinding trough station 3 is equipped with a feeding station 3 43.

[0032] Example 2

[0033] See Figures 1 to 5Furthermore, based on Embodiment 1, the bottom of the milling station 1 is fixed to the base by a number of support legs 11, and the two ends of the support legs 11 are respectively tightly welded to the milling station 1 and the base.

[0034] Furthermore, ensure the structural stability of the milling station 1, several support legs 11, and the base.

[0035] Example 3

[0036] See Figures 1 to 5 Furthermore, based on Embodiment 1, the bottom of the chamfering station 2 is fixed to the base by a number of support legs 21, and the two ends of the support legs 21 are tightly welded to the chamfering station 2 and the base, respectively.

[0037] Furthermore, the structural stability of the chamfering station 2, several support legs 21, and the base is ensured.

[0038] Example 4

[0039] See Figures 1 to 5 Furthermore, based on Embodiment 1, the bottom of the grinding station 3 is fixed to the base by a number of support legs 31, and the two ends of the support legs 31 are respectively tightly welded to the grinding station 3 and the base.

[0040] Furthermore, ensure the structural stability of the grinding station 3, several support legs 31, and the base.

[0041] Example 5

[0042] See Figures 1 to 5 Furthermore, based on Embodiment 1, the number of support legs 11 is at least 4, the number of support legs 21 is at least 4, and the number of support legs 31 is at least 4.

[0043] Furthermore, it is ensured that several support legs 11 can support the milling station 1, several support legs 21 can support the chamfering station 2, and several support legs 31 can support the grinding station 3, thereby ensuring the structural stability of the milling station 1, the chamfering station 2, and the grinding station 3.

[0044] Example 6

[0045] See Figures 1 to 5 Furthermore, based on Embodiment 1, the transplanting robot 1 22 is fixed to the chamfering station 2 by several bolts, the transplanting robot 2 32 is fixed to the grinding station 3 by several bolts, and the transplanting robot 3 is fixed to the milling station 1 by several bolts.

[0046] Furthermore, ensure the structural stability of the transfer robot 1 22 and the chamfering station 2, the structural stability of the transfer robot 2 32 and the grinding station 3, and the structural stability of the transfer robot 3 and the milling station 1.

[0047] Example 7

[0048] See Figures 1 to 5 Furthermore, based on Embodiment 1, the loading station 1 is fixed to the milling station 1 by several bolts, the loading station 22 is fixed to the transfer robot 22 by several bolts, and the loading station 3 is fixed to the grinding station 3 by several bolts.

[0049] Furthermore, ensure the structural stability of loading station 1 41 and milling station 1, loading station 2 42 and transfer robot 1 22, and loading station 3 43 and grinding station 3.

[0050] In actual operation, when this device is in use, the cylinder on the base is aligned with the conveyor line and then fed to the milling station 1 by an automatic robot. The milling station 1 uses two power spindles that are symmetrically arranged vertically to complete the grooving process. After the milling process is completed, the transfer robot 3, transfer robot 1 22 and transfer robot 2 32 respectively transport the workpiece to the milling station 1, chamfering station 2 and grinding station 3. The workpiece moves up and down once to complete the chamfering of both sides of the blade groove. After the chamfering process is completed, the workpiece is transported to the grinding station 3 by transfer robot 2 32. Since the grinding allowance is 0.03MM, the symmetry of the blade groove needs to be corrected at this station. The workpiece is then clamped and the grinding power head moves up and down to complete the rough and fine grinding of the two sides of the blade groove.

[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A through-type cylinder blade groove processing equipment, comprising a base, characterized in that: The base is provided with a milling station (1), a chamfering station (2), and a grinding station (3) from left to right, and also includes: Transplanting robot three, the transplanting robot three is installed on the milling station (1), the milling station (1) is equipped with the loading station one (41); Transplanting robot 1 (22) is installed on the chamfering station (2), and the chamfering station (2) is equipped with a loading station 2 (42); Transplanting robot 2 (32) is installed on the grinding trough station (3), and the grinding trough station (3) is equipped with a loading station 3 (43).

2. The through-type cylinder blade groove processing equipment according to claim 1, characterized in that: The bottom of the milling station (1) is fixed to the base by several support legs (11), and the two ends of the support legs (11) are tightly welded to the milling station (1) and the base respectively.

3. The through-type cylinder blade groove processing equipment according to claim 2, characterized in that: The bottom of the chamfering station (2) is fixed to the base by several support legs (21), and the two ends of the support legs (21) are tightly welded to the chamfering station (2) and the base respectively.

4. The through-type cylinder blade groove processing equipment according to claim 3, characterized in that: The bottom of the grinding station (3) is fixed to the base by several support legs (31), and the two ends of the support legs (31) are tightly welded to the grinding station (3) and the base respectively.

5. The through-type cylinder blade groove processing equipment according to claim 4, characterized in that: The number of the first support leg (11) is at least 4, the number of the second support leg (21) is at least 4, and the number of the third support leg (31) is at least 4.

6. The through-type cylinder blade groove processing equipment according to claim 1, characterized in that: The first transplanting robot (22) is fixed to the chamfering station (2) by several bolts, the second transplanting robot (32) is fixed to the grinding station (3) by several bolts, and the third transplanting robot is fixed to the milling station (1) by several bolts.

7. The through-type cylinder blade groove processing equipment according to claim 1, characterized in that: The first loading station (41) is fixed to the milling station (1) by several bolts, the second loading station (42) is fixed to the first transplanting robot (22) by several bolts, and the third loading station (43) is fixed to the grinding station (3) by several bolts.