Rust removal device for wind power tower drum and capable of conveniently cleaning sweeps

By incorporating a chip inlet, storage tank, guide plate, and fan into the wind turbine tower rust removal device, the problem of waste chip cleaning is solved, achieving efficient rust removal operation and environmental friendliness, and improving rust removal efficiency and safety.

CN224115883UActive Publication Date: 2026-04-14DALIANDONGJIANFENGDIAN EQUIP MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing rust removal devices for wind turbine towers cannot effectively clean up the waste generated during the rust removal process, leading to the accumulation of waste that affects the rust removal process and may cause environmental pollution.

Method used

A rust removal device for easy cleaning of waste chips was designed. It is equipped with a chip inlet, a storage tank, a guide plate, a bracket and a fan. The motor drives the fan to suck in the waste chips and collect them through the guide plate and storage tank. At the same time, the motor drives the threaded rod and the rust removal plate to perform automatic and comprehensive rust removal.

Benefits of technology

It achieves effective cleaning of waste chips, prevents accumulation, improves rust removal efficiency and environmental friendliness, reduces waste of manpower and material resources, and enhances the functionality and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224115883U_ABST
    Figure CN224115883U_ABST
Patent Text Reader

Abstract

The utility model discloses a wind power tower rust removal device convenient to clean scraps, which belongs to the technical field of tower rust removal and comprises a machine tool, a plurality of scrap inlets are arranged on the machine tool, a storage groove is arranged below the scrap inlets and corresponds to the inside of the machine tool, and two guide plates are fixedly connected to the inner wall of the storage groove. According to the rust removal device for the wind power tower drum convenient to clean the sweeps, when the sweeps are cleaned, an operator starts a first motor on a support, the first motor enables a fan to rotate, the sweeps are sucked in from a scrap inlet, and after falling onto a guide plate, the sweeps slide to the bottom of a storage groove along the inclined surface of the guide plate and are accumulated; according to the dust removal device for the tower drum, waste chips generated during dust removal machining are conveniently cleaned, the situation that a large number of waste chips are accumulated on the dust removal device, normal dust removal machining of the tower drum is affected is prevented, the surrounding environment is easily polluted when the waste chips are blown away by wind on the dust removal device, and the functionality and the environmental protection property of the dust removal device are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of tower rust removal technology, specifically a rust removal device for wind turbine towers that facilitates the cleaning of waste debris. Background Technology

[0002] Rust removal equipment for wind turbine towers is a device specifically designed to treat rust on the surface of wind turbine towers. It removes the rust layer from the tower surface through physical or chemical methods, ensuring the tower's corrosion resistance and structural integrity. However, current rust removal equipment for wind turbine towers lacks the function of cleaning up debris. During rust removal, a large amount of debris is generated, and because it cannot be effectively cleaned, it accumulates on the rust removal equipment, affecting subsequent rust removal processes. Therefore, a rust removal device for wind turbine towers that facilitates debris removal is needed. Utility Model Content

[0003] To overcome the above-mentioned defects, this utility model provides a rust removal device for wind turbine towers that facilitates the cleaning of waste debris. This solves the problem that rust removal devices for wind turbine towers do not have the function of cleaning waste debris. When removing rust from the tower, a large amount of waste debris is generated. Because the waste debris cannot be effectively cleaned, it accumulates on the rust removal device for wind turbine towers, which in turn affects the subsequent rust removal process of the tower.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rust removal device for wind turbine towers that facilitates the cleaning of waste debris, comprising a machine tool, wherein the machine tool is provided with a plurality of chip inlets, and a storage slot is provided below the chip inlets corresponding to the interior of the machine tool. Two guide plates are fixedly connected to the inner wall of the storage slot, and a ventilation slot is provided on the bottom side of the storage slot corresponding to the machine tool. A ventilation pipe is provided below the ventilation slot, and the ventilation pipe is fixedly connected to the machine tool. Two dustproof nets are installed on the inner wall of the ventilation pipe, and a bracket is fixedly connected to the inner wall of the ventilation pipe. A first motor is installed on one side of the bracket, and a fan is fixedly connected to one side of the first motor.

[0005] As a further embodiment of this utility model: two support plates are fixedly connected to the machine tool, a second motor is installed on one side of the support plate, and a rotating housing is fixedly connected to one side of the second motor.

[0006] As a further embodiment of this utility model: two first threaded rods are threadedly connected to the rotating shell, and a handle is fixedly connected to one end of each first threaded rod.

[0007] As a further embodiment of this utility model: one end of the first threaded rod is connected to a fixing plate via a bearing, and two springs are installed on one side of the fixing plate, with one end of each spring fixedly connected to the rotating shell.

[0008] As a further embodiment of this utility model: a third motor is fixedly connected to one side of the support plate, and a second threaded rod is installed on one side of the third motor, with a threaded plate threadedly engaged on the second threaded rod.

[0009] As a further embodiment of this utility model: an electric push rod is fixedly connected to the threaded plate, and a rust removal plate is installed at the top of the electric push rod.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. This rust removal device for wind turbine towers, which facilitates the cleaning of waste debris, is equipped with a waste inlet, a storage tank, a guide plate, a support frame, a first motor, and a fan. When cleaning waste debris, the operator starts the first motor on the support frame, which causes the fan to rotate and sucks the waste debris in from the waste inlet. After the waste debris falls onto the guide plate, it slides down the inclined surface of the guide plate to the bottom of the storage tank and accumulates. This facilitates the cleaning of waste debris generated during rust removal, prevents the large accumulation of waste debris on the rust removal device, which would affect the normal rust removal process of the tower. Furthermore, when the waste debris is blown away by the wind on the rust removal device, it is easy to cause pollution to the surrounding environment, thus improving the functionality and environmental friendliness of the rust removal device.

[0012] 2. This rust removal device for wind turbine towers, which facilitates the cleaning of debris, is equipped with a third motor, a second threaded rod, a threaded plate, an electric push rod, and a rust removal plate. When removing rust from the tower, the operator starts the third motor to drive the second threaded rod to rotate. The second threaded rod pushes the threaded plate to move, and the threaded plate drives the electric push rod and the rust removal plate to move. This facilitates automatic and comprehensive rust removal of the tower, preventing frequent adjustments to the tower position and avoiding a large waste of manpower and resources, thus improving the rust removal efficiency of the device. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a cross-sectional structural diagram of the machine tool of this utility model;

[0015] Figure 3 This is a schematic diagram of the connection structure between the third motor and the second threaded rod of this utility model;

[0016] In the diagram: 1. Machine tool; 2. Chip inlet; 3. Storage tank; 4. Guide plate; 5. Ventilation slot; 6. Ventilation pipe; 7. Dustproof net; 8. Bracket; 9. First motor; 10. Fan; 11. Support plate; 12. Second motor; 13. Rotating housing; 14. First threaded rod; 15. Handle; 16. Fixing plate; 17. Spring; 18. Third motor; 19. Second threaded rod; 20. Threaded plate; 21. Electric push rod; 22. Rust removal plate. Detailed Implementation

[0017] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0018] like Figure 1-3 As shown, this utility model provides a technical solution: a rust removal device for wind turbine towers that facilitates the cleaning of waste debris, including a machine tool 1. Two support plates 11 are fixedly connected to the machine tool 1. A second motor 12 is installed on one side of the support plate 11, and a rotating shell 13 is fixedly connected to one side of the second motor 12. Because of the rotating shell 13, when removing rust from the tower, the operator starts the second motor 12 on the support plate 11. The second motor 12 drives the rotating shell 13 to rotate, and the rotating shell 13 drives the tower to rotate, which facilitates multi-directional rust removal from the tower, saves the time of adjusting the tower angle, prevents the waste of manpower and material resources caused by manual adjustment of the tower angle, and improves the ease of use of the rust removal device.

[0019] Two first threaded rods 14 are threadedly engaged on the rotating housing 13. A handle 15 is fixedly connected to one end of each first threaded rod 14. Because of the handle 15, when the operator rotates the first threaded rod 14, they grasp the handle 15 and rotate it, causing the handle 15 to drive the first threaded rod 14 to rotate. This prevents the operator from directly rotating the first threaded rod 14 and causing injury to their hands, thus improving the safety of the rust removal device. The machine tool 1 has several chip inlets 2, and below each chip inlet 2, corresponding to the interior of the machine tool 1, is a storage slot 3. Two guide plates 4 are fixedly connected to the inner wall of the storage slot 3. One end of the rod 14 is connected to a fixed plate 16 via a bearing. Two springs 17 are installed on one side of the fixed plate 16. One end of the springs 17 is fixedly connected to the rotating shell 13. Because of the fixed plate 16, when the tower is placed inside the rotating shell 13, the operator rotates the handle 15 to drive the first threaded rod 14 to rotate. The first threaded rod 14 pushes the fixed plate 16 to move and causes the springs 17 to extend until the fixed plate 16 is tightly fitted with the tower, which facilitates the fixing of the tower and prevents the tower from accidentally sliding or falling during the rust removal process, which would lead to the failure of the rust removal process and improve the stability of the rust removal device during the rust removal process.

[0020] A third motor 18 is fixedly connected to one side of the support plate 11. A second threaded rod 19 is installed on one side of the third motor 18. A threaded plate 20 is threaded onto the second threaded rod 19. A ventilation slot 5 is provided on the bottom side of the storage tank 3 corresponding to the machine tool 1. A ventilation pipe 6 is provided below the ventilation slot 5. The ventilation pipe 6 is fixedly connected to the machine tool 1. Two dustproof nets 7 are installed on the inner wall of the ventilation pipe 6. A bracket 8 is fixedly connected to the inner wall of the ventilation pipe 6. A first motor 9 is installed on one side of the bracket 8. A fan 10 is fixedly connected to one side of the first motor 9. An electric push rod 21 is fixedly connected to the threaded plate 20. A rust removal plate 22 is installed at the top of the electric push rod 21. Because of the electric push rod 21, when adjusting the position of the rust removal plate 22, the operator starts the electric push rod 21 to push the rust removal plate 22 to move, which makes it easy to adjust the position of the rust removal plate 22 at any time, thereby performing rust removal processing on towers of different sizes and improving the versatility of the rust removal device.

[0021] The working principle of this utility model is as follows: When the tower is placed inside the rotating shell 13, the operator rotates the handle 15 to drive the first threaded rod 14 to rotate. The first threaded rod 14 pushes the fixed plate 16 to move and causes the spring 17 to extend until the fixed plate 16 is tightly attached to the tower. When removing rust from the tower, the operator starts the second motor 12 on the support plate 11. The second motor 12 drives the rotating shell 13 to rotate, and the rotating shell 13 drives the tower to rotate. The operator starts the third motor 18 to drive the second threaded rod 19 to rotate. The second threaded rod 19 pushes the threaded plate 20 to move, and the threaded plate 20 drives the electric push rod 21 and the rust removal plate 22 to move, thereby automatically and comprehensively removing rust from the tower. When cleaning up waste, the operator starts the first motor 9 on the bracket 8. The first motor 9 makes the fan 10 rotate and sucks up the waste from the waste inlet 2. After the waste falls onto the guide plate 4, it slides down the inclined surface of the guide plate 4 to the bottom of the storage tank 3 and accumulates.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The preferred embodiments of this patent have been described in detail above. However, this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this patent.

Claims

1. A rust removal device for wind turbine towers that facilitates the cleaning of waste debris, comprising a machine tool (1), characterized in that: The machine tool (1) has several chip inlets (2). Below the chip inlets (2) is a storage slot (3) inside the machine tool (1). The inner wall of the storage slot (3) is fixedly connected to two guide plates (4). The bottom side of the storage slot (3) is a ventilation slot (5) corresponding to the machine tool (1). Below the ventilation slot (5) is a ventilation pipe (6). The ventilation pipe (6) is fixedly connected to the machine tool (1). The inner wall of the ventilation pipe (6) is equipped with two dustproof nets (7). The inner wall of the ventilation pipe (6) is fixedly connected to a bracket (8). A first motor (9) is installed on one side of the bracket (8). A fan (10) is fixedly connected to one side of the first motor (9).

2. The rust removal device for wind turbine towers that facilitates the cleaning of waste debris according to claim 1, characterized in that: Two support plates (11) are fixedly connected to the machine tool (1). A second motor (12) is installed on one side of the support plate (11), and a rotating shell (13) is fixedly connected to one side of the second motor (12).

3. A rust removal device for wind turbine towers that facilitates the cleaning of waste debris, as described in claim 2, is characterized in that: The rotating shell (13) is threaded with two first threaded rods (14), and a handle (15) is fixedly connected to one end of the first threaded rod (14).

4. A rust removal device for wind turbine towers that facilitates the cleaning of waste debris, as described in claim 3, is characterized in that: One end of the first threaded rod (14) is connected to a fixed plate (16) via a bearing. Two springs (17) are installed on one side of the fixed plate (16), and one end of the springs (17) is fixedly connected to the rotating shell (13).

5. A rust removal device for wind turbine towers that facilitates the cleaning of waste debris, as described in claim 2, characterized in that: A third motor (18) is fixedly connected to one side of the support plate (11), and a second threaded rod (19) is installed on one side of the third motor (18). A threaded plate (20) is threadedly engaged on the second threaded rod (19).

6. A rust removal device for wind turbine towers that facilitates the cleaning of waste debris, as described in claim 5, is characterized in that: An electric push rod (21) is fixedly connected to the threaded plate (20), and a rust removal plate (22) is installed at the top of the electric push rod (21).