Automatic discharging device of photovoltaic profile cutting machine

By designing an automatic feeding device for photovoltaic profile cutting machines, and utilizing the combination of grooves and ball bearings, servo motor drive, and buffer plate structure, the problem of profiles being left stationary after cutting affecting feeding was solved, realizing automated feeding and protection of profiles, and improving the protection and adjustment capabilities of the device.

CN224116299UActive Publication Date: 2026-04-14SU ZHOU TOP-RANKING NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SU ZHOU TOP-RANKING NEW MATERIAL CO LTD
Filing Date
2024-12-30
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

After cutting, photovoltaic profiles are left to stand on the workbench surface at the unloading end, which affects the subsequent unloading of profiles. Furthermore, using a material-pulling rod can easily damage both the profiles and the material-pulling rod itself.

Method used

An automatic feeding device for photovoltaic profile cutting machine was designed, comprising components such as a base plate, inclined plate, top plate, connecting column, ball bearings, servo motor, threaded rod, guide rod, movable block, and feeding rod. Through the cooperation of groove and ball bearings, servo motor drive, and buffer plate and slide groove structure, the automatic feeding and protection of profiles is realized.

Benefits of technology

It improves the protection and position adjustment capabilities of profile replacement, reduces the risk of damage to profiles and feed bars, and enhances the protection and adjustment performance of the feeding device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic blanking of photovoltaic profile cutting machines, and discloses an automatic blanking device of a photovoltaic profile cutting machine, which comprises a bottom plate, a slope plate and a top plate, a connecting column is fixed on the front end face of the slope plate, and a protective pad is connected outside a first adhesive layer. The connecting seat is mounted at the bottom of the movable block, the shifting rod is inserted into the connecting seat, the insertion holes are formed in the two sides of the connecting seat, the first insertion groove is formed in the top of the shifting rod, the bayonet lock is inserted into the insertion holes and the first insertion groove, and then the two ends of the bayonet lock are locked in a threaded mode through the locking nuts. The protective pads are bonded and assembled on the two sides of the material stirring rod through the first adhesive layers, so that the purpose of side edge protection is achieved after the material stirring rod works, the connecting columns are fixed to the front end face of the slope plate, auxiliary discharging of sectional materials is facilitated under the mutual cooperation of the embedding grooves and the balls, and therefore the certain replacement protection capacity is improved.
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Description

Technical Field

[0001] This utility model relates to the field of automatic feeding technology for photovoltaic profile cutting machines, specifically an automatic feeding device for photovoltaic profile cutting machines. Background Technology

[0002] Photovoltaic profiles refer to materials used in the photovoltaic industry, mainly used to manufacture the frames and brackets of photovoltaic modules. Photovoltaic profiles mainly include aluminum alloy profiles and stainless steel profiles, which play an important supporting and protective role in photovoltaic systems.

[0003] In the processing of photovoltaic profiles, a cutting machine is required. During the cutting process, the unloading end of the cutting machine is usually a flat worktable. As a result, the cut profile will remain on the surface of the unloading end worktable, which will affect the unloading of subsequent profiles. If a material-pulling rod is used to pull the material, it will not only easily cause external damage to the profile, but also easily damage the material-pulling rod itself. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic feeding device for photovoltaic profile cutting machines, so as to solve the problem mentioned in the background art that the cut profiles will remain on the surface of the feeding end worktable, affecting the subsequent feeding of profiles. If a feeding rod is used to feed the profiles, it will not only easily cause external damage to the profiles, but also easily cause damage to the feeding rod itself.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic feeding device for a photovoltaic profile cutting machine, comprising a base plate, a ramp plate, and a top plate. A connecting column is fixed to the front end face of the ramp plate, and a groove is formed in the front end of the connecting column. A ball bearing is embedded in the groove. Mounting plates are mounted on both sides of the front end of the top plate. A servo motor is mounted on the side of the mounting plate. A threaded rod is mounted between the mounting plates. A guide rod is provided below the threaded rod. A movable block is connected to the outside of the threaded rod and the guide rod. A connecting seat is fixed to the bottom of the movable block. Insertion holes are formed on both sides of the connecting seat. A feeding rod is inserted into the connecting seat. A first slot is formed at the top of the feeding rod. A locking pin is inserted into the insertion hole and the first slot. Locking nuts are connected to the outside of both ends of the locking pin. A first adhesive layer is fixed on both sides of the feeding rod. A protective pad is connected to the outside of the first adhesive layer.

[0006] As a further technical solution of this utility model, the first adhesive layer and the protective pad form an adhesive connection, and the protective pad is symmetrically distributed about the central axis of the feeding rod.

[0007] As a further technical solution of this utility model, the two ends of the locking pin are fixed with external threads, and the locking pin and the locking nut form a threaded connection.

[0008] As a further technical solution of this utility model, a threaded connection is formed between the movable block and the threaded rod, and a sliding guide is formed between the movable block and the guide rod.

[0009] As a further technical solution of this utility model, the connecting columns are evenly distributed on the front end face of the ramp plate, and the inner diameter of the groove is larger than the outer diameter of the ball.

[0010] As a further technical solution of this utility model, side baffles are installed on both sides of the ramp plate, and a buffer plate is installed at the lower position between the side baffles. A groove is formed in the buffer plate, and sliding grooves are connected to both sides of the groove. A positioning post is fixed in the groove, and a soft pad is glued to the top of the positioning post. A slider is embedded in the sliding groove, and an insert post is fixed between the sliders. A connecting plate is installed on the top of the insert post, and a buffer pad is installed on the top of the connecting plate. A positioning groove is opened in the bottom of the insert post.

[0011] As a further technical solution of this utility model, the grooves are evenly distributed in the buffer plate, and the insertion posts are evenly distributed at the bottom of the connecting plate.

[0012] As a further technical solution of this utility model, the sliding groove is symmetrically distributed about the central axis of the groove, and a sliding connection is formed between the sliding groove and the slider. Positioning posts are evenly distributed at the bottom of the groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the automatic feeding device for photovoltaic profile cutting machine not only improves the replacement protection capability, but also improves the position adjustment capability and bottom protection capability of the feeding device;

[0014] (1) By installing the connecting seat at the bottom of the movable block, and inserting the material pusher rod into the interior of the connecting seat, inserting holes are opened on both sides of the connecting seat, and a first slot is opened at the top of the material pusher rod. The locking pin is inserted through the inserting hole and the first slot, and then the locking nut is used at both ends of the locking pin to form a thread lock. The first adhesive layer is used on both sides of the material pusher rod to complete the bonding assembly of the protective pad. In this way, the side protection purpose is achieved after the material pusher rod works. The connecting column is fixed on the front end of the slope plate. After the groove is embedded in the connecting column, the groove and the ball are mutually cooperated to facilitate the auxiliary material cutting of the profile, thereby improving the replacement protection capability.

[0015] (2) By assembling the mounting plate on both sides of the front end of the top plate, the threaded rod can be rotated after the servo motor is working. A guide rod is set below the threaded rod. At this time, the lateral adjustment can be formed by the cooperation of the movable block and the threaded rod. The sliding guide is formed by the cooperation of the movable block and the guide rod. In this way, the lateral position of the material feeding rod can be adjusted, which improves the position adjustment capability to a certain extent.

[0016] (3) By assembling the buffer plate at the lower position between the side baffles and opening a groove in the buffer plate, opening the sliding groove on both sides of the groove, and placing the insertion post in the groove, the positioning groove and the positioning post cooperate to form a positioning operation. After the top of the insertion post is fixed to the connecting plate, the buffer pad is assembled at the upper position of the connecting plate. In this way, the buffer pad plays the role of bottom protection and reduces the impact problem caused by the material. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a front view cross-sectional structural diagram of the connector of this utility model;

[0019] Figure 3 This is a partial frontal cross-sectional view of the base plate of this utility model;

[0020] Figure 4 This is a top view cross-sectional structural diagram of the connecting column of this utility model.

[0021] In the diagram: 1. Base plate; 2. Side baffle; 3. Buffer plate; 4. Connecting plate; 5. Buffer pad; 6. Sloping plate; 7. Material guide rod; 8. Top plate; 9. Mounting plate; 10. Movable block; 11. Connecting seat; 12. Threaded rod; 13. Guide rod; 14. Servo motor; 15. Connecting post; 16. First slot; 17. Locking pin; 18. Insertion hole; 19. Locking nut; 20. First adhesive layer; 21. Protective pad; 22. Insertion post; 23. Slide groove; 24. Slider; 25. Positioning groove; 26. Positioning post; 27. Soft pad; 28. Embedded groove; 29. ​​Ball bearing. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4This utility model provides an embodiment of an automatic feeding device for a photovoltaic profile cutting machine, comprising a base plate 1, a ramp plate 6, and a top plate 8. A connecting column 15 is fixed to the front end of the ramp plate 6. A groove 28 is formed in the front end of the connecting column 15, and a ball bearing 29 is embedded in the groove 28. Mounting plates 9 are mounted on both sides of the front end of the top plate 8. A servo motor 14 is mounted on the side of the mounting plate 9. A threaded rod 12 is mounted between the mounting plates 9. A guide rod 13 is provided below the threaded rod 12. A movable block 10 is externally connected to rod 12 and guide rod 13. A connecting seat 11 is fixed at the bottom of the movable block 10. Insertion holes 18 are opened on both sides of the connecting seat 11. A feeding rod 7 is inserted into the connecting seat 11. A first slot 16 is opened at the top of the feeding rod 7. A locking pin 17 is inserted into the insertion hole 18 and the first slot 16. Locking nuts 19 are externally connected to both ends of the locking pin 17. A first adhesive layer 20 is fixed on both sides of the feeding rod 7. A protective pad 21 is externally connected to the first adhesive layer 20.

[0024] The first adhesive layer 20 and the protective pad 21 form an adhesive connection, and the protective pad 21 is symmetrically distributed about the central axis of the feed rod 7.

[0025] The two ends of the locking pin 17 are externally fixed with external threads, and the locking pin 17 and the locking nut 19 form a threaded connection.

[0026] The movable block 10 and the threaded rod 12 form a threaded connection, and the movable block 10 and the guide rod 13 form a sliding guide.

[0027] The connecting posts 15 are evenly distributed on the front end face of the ramp plate 6, and the inner diameter of the groove 28 is larger than the outer diameter of the ball 29.

[0028] Side baffles 2 are installed on both sides of the ramp 6. A buffer plate 3 is installed between the side baffles 2 at the lower position. A groove is formed in the buffer plate 3. Slide grooves 23 are connected to both sides of the groove. A positioning post 26 is fixed in the groove. A soft pad 27 is glued to the top of the positioning post 26. A slider 24 is embedded in the slide groove 23. An insert post 22 is fixed between the sliders 24. A connecting plate 4 is installed on the top of the insert post 22. A buffer pad 5 is installed on the top of the connecting plate 4. A positioning groove 25 is opened in the bottom of the insert post 22.

[0029] The grooves are evenly distributed within the buffer plate 3, and the insertion posts 22 are evenly distributed at the bottom of the connecting plate 4.

[0030] The slide grooves 23 are symmetrically distributed about the central axis of the groove, and a sliding connection is formed between the slide grooves 23 and the slider 24. Positioning pins 26 are evenly distributed at the bottom of the groove.

[0031] Further, the profile gradually moves down along the ramp 6. During this process, the profile is facilitated by the cooperation of the groove 28 and the ball bearing 29.

[0032] Working principle: First, during operation, the buffer plate 3 is assembled in the lower position between the side baffles 2, and a groove is opened in the buffer plate 3. The sliding groove 23 is opened on both sides of the groove, and the insertion post 22 is located in the groove. The positioning groove 25 and the positioning post 26 cooperate to form a positioning operation. After the top of the insertion post 22 is fixed to the connecting plate 4, the buffer pad 5 is assembled above the connecting plate 4 to form bottom protection. The servo motor 14 is started to drive the threaded rod 12 to rotate. The movable block 10 cooperates with the threaded rod 12 to form a lateral adjustment. This process is guided by the movable block 10 and the guide rod 13 to form a sliding guide. In this way, the lateral position of the material-pulling rod 7 can be adjusted. The material-pulling rod 7 can be used to pull the profile.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. An automatic feeding device for a photovoltaic profile cutting machine, comprising a base plate (1), a ramp plate (6), and a top plate (8), characterized in that: A connecting column (15) is fixed to the front end face of the ramp plate (6). A groove (28) is opened in the front end of the connecting column (15). A ball bearing (29) is embedded in the groove (28). Mounting plates (9) are installed on both sides of the front end of the top plate (8). A servo motor (14) is installed on the side of the mounting plate (9). A threaded rod (12) is installed between the mounting plates (9). A guide rod (13) is provided below the threaded rod (12). A movable block (10) is connected to the outside of the threaded rod (12) and the guide rod (13). The bottom of the moving block (10) is fixed with a connecting seat (11). The connecting seat (11) has insertion holes (18) on both sides. A material-pulling rod (7) is inserted into the connecting seat (11). A first slot (16) is opened in the top of the material-pulling rod (7). A locking pin (17) is inserted into the insertion hole (18) and the first slot (16). Locking nuts (19) are connected to the outside of both ends of the locking pin (17). A first adhesive layer (20) is fixed on both sides of the material-pulling rod (7). A protective pad (21) is connected to the outside of the first adhesive layer (20).

2. The automatic feeding device for a photovoltaic profile cutting machine according to claim 1, characterized in that: The first adhesive layer (20) and the protective pad (21) form an adhesive connection, and the protective pad (21) is symmetrically distributed about the central axis of the feed bar (7).

3. The automatic feeding device for a photovoltaic profile cutting machine according to claim 1, characterized in that: The two ends of the locking pin (17) are fixed with external threads, and the locking pin (17) and the locking nut (19) form a threaded connection.

4. The automatic feeding device for a photovoltaic profile cutting machine according to claim 1, characterized in that: The movable block (10) and the threaded rod (12) form a threaded connection, and the movable block (10) and the guide rod (13) form a sliding guide.

5. The automatic feeding device for a photovoltaic profile cutting machine according to claim 1, characterized in that: The connecting posts (15) are evenly distributed on the front end face of the ramp plate (6), and the inner diameter of the groove (28) is larger than the outer diameter of the ball (29).

6. The automatic feeding device for a photovoltaic profile cutting machine according to claim 1, characterized in that: Side baffles (2) are installed on both sides of the ramp plate (6). A buffer plate (3) is installed between the side baffles (2) at the lower position. A groove is formed in the buffer plate (3). A sliding groove (23) is connected to both sides of the groove. A positioning post (26) is fixed at the bottom of the groove. A soft pad (27) is glued to the top of the positioning post (26). A slider (24) is embedded in the sliding groove (23). An insert post (22) is fixed between the sliders (24). A connecting plate (4) is installed on the top of the insert post (22). A buffer pad (5) is installed on the top of the connecting plate (4). A positioning groove (25) is opened in the bottom of the insert post (22).

7. The automatic feeding device for a photovoltaic profile cutting machine according to claim 6, characterized in that: The grooves are evenly distributed in the buffer plate (3), and the insertion posts (22) are evenly distributed at the bottom of the connecting plate (4).

8. The automatic feeding device for a photovoltaic profile cutting machine according to claim 6, characterized in that: The groove (23) is symmetrically distributed about the central axis of the groove, and a sliding connection is formed between the groove (23) and the slider (24). Positioning posts (26) are evenly distributed at the bottom of the groove.