Integrated machining equipment for automobile door panel plastic part

Abstract

The utility model relates to the technical field of automobile part processing, in particular to integrated processing equipment for automobile door panel plastic parts, which comprises a machine body, a blanking mechanism is arranged on the machine body and used for controlling the plastic parts to move, and a detection mechanism is arranged on the machine body and used for visually detecting the plastic parts. The controller is arranged on the machine body and used for controlling plastic parts to move; the overturning assembly comprises a frame body arranged on the control assembly, a sliding frame is longitudinally installed at the front end of the frame body in a sliding mode, a shaft rod is rotatably installed in the sliding frame, a connecting piece is fixed to the rear end of the shaft rod, a cam is rotatably installed at the other end of the connecting piece, a suction cup is fixed to the front end of the shaft rod, and a circular plate is rotatably installed above the front end of the frame body. A connecting rod is rotatably mounted on the outer edge of the front end of the circular plate, and the lower end of the connecting rod is pivoted with the carriage; automatic 180-degree forward and reverse overturning of the workpiece is achieved through the overturning assembly, double-sided visual inspection is completed through one-time action, manual overturning is avoided, and the detection efficiency and precision are improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts processing technology, specifically to an integrated processing equipment for automotive door panel plastic parts. Background Technology

[0002] Integrated processing equipment for automotive door panel plastic parts is a highly efficient and intelligent manufacturing system developed to meet the demands of automotive lightweighting, interior personalization, and cost reduction and efficiency improvement. With increasingly stringent environmental regulations and rising consumer expectations for automotive interior quality, traditional multi-process, decentralized processing methods are no longer adequate for modern production needs.

[0003] According to CN215678074U, a material transfer system for visual inspection of automotive pipes is disclosed. This technology discloses "a material transfer system for visual inspection of automotive pipes, including an inspection table, which is used to fix and install visual inspection fixtures to inspect automotive pipes. A material transfer robot is set on one side of the inspection table. A manipulator is fixedly installed at the working end of the material transfer robot. The working end of the material transfer robot is also set with a camera mounting bracket for installing a CCD camera. The material transfer robot can drive the manipulator to move above the inspection table. The manipulator is used to grab the automotive pipes that have been inspected on the inspection table. A slide is set on one side of the inspection table. The manipulator grabs the automotive pipes and places them on the slide to slide down for unloading the automotive pipes." This technology has the technical effect of "solving the technical problem of how to automatically move the visually inspected automotive pipes to automatically transfer them and avoid the waste of human resources caused by manual operation."

[0004] In the current processing of plastic parts for automotive door panels, visual inspection usually requires manual flipping of the workpiece or the use of multiple inspection devices to inspect the top and bottom separately. This results in a cumbersome and inefficient inspection process. Furthermore, manual operation is prone to missed or false inspections due to improper flipping or positioning deviations, making it impossible to achieve efficient and accurate fully automated double-sided inspection. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an integrated processing equipment for automotive door panel plastic parts. The equipment achieves automatic 180° forward and reverse rotation of the workpiece through a flipping component, completing double-sided visual inspection in a single action, avoiding manual flipping, and improving inspection efficiency and accuracy.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated processing equipment for automotive door panel plastic parts, comprising a machine body, a feeding mechanism for controlling the movement of the plastic parts, and a detection mechanism for visually inspecting the plastic parts. The feeding mechanism includes:

[0007] Control components, mounted on the machine body, are used to control the movement of plastic parts;

[0008] The flipping assembly includes a frame mounted on a control assembly. A carriage is longitudinally slidably mounted on the front end of the frame. A shaft is rotatably mounted inside the carriage. A connector is fixed to the rear end of the shaft. A cam is rotatably mounted on the other end of the connector. A suction cup is fixed to the front end of the shaft. A circular plate is rotatably mounted on the upper front end of the frame. A connecting rod is rotatably mounted on the outer edge of the front end of the circular plate, and the lower end of the connecting rod is pivotally connected to the carriage. A servo motor is mounted on the upper end of the frame to drive the circular plate to rotate. A guide frame is fixed on the lower end of the frame. A guide groove is opened inside the guide frame, and the cam is located inside the guide groove.

[0009] Preferably, the testing organization includes:

[0010] The adjustment component is fixed to the upright frame on the right side of the rear end of the top of the machine body. A mounting bracket is longitudinally slidably installed above the front end of the upright frame. A standard cylinder is installed at the upper end of the upright frame and is used to drive the mounting bracket to move.

[0011] The execution component is set on the adjustment component and used for surface inspection of plastic parts.

[0012] Preferably, the actuation component includes a base plate fixed to the front end of a standard cylinder, a movable seat slidably mounted on the base plate, a detection camera mounted on the movable seat, and a knob screw threaded onto one end of the movable seat and rotatably connected to the movable seat.

[0013] Preferably, the control component includes a vertical pole fixed to the rear end of the top of the machine body, a linear guide rail fixed to the upper end of the vertical pole, a slide plate slidably mounted on the slider of the linear guide rail, and the frame fixed on the slide plate. A dual-axis cylinder is installed at the upper end of the slider of the vertical pole and is used to drive the slide plate to move.

[0014] Preferably, a feeding mechanism is provided on the left side of the top front end of the machine body, a punching mechanism is provided on the top front end of the machine body, a feeding component is provided on the left side of the top of the machine body, a conveying mechanism is provided in the middle of the top of the machine body, and a feeding mechanism is provided on the right side of the top front end of the machine body.

[0015] Preferably, a grinding mechanism is provided at the middle of the top of the machine body, a molding mechanism is provided on the left side of the rear end of the top of the machine body, a feeding mechanism is provided at the rear end of the top of the machine body, and a collecting mechanism is provided on the right side of the top of the machine body.

[0016] Beneficial effects

[0017] This utility model provides an integrated processing equipment for plastic parts in automotive door panels. Compared with the prior art, it has the following advantages:

[0018] 1. After the suction cup adheres to and fixes the plastic part, the output of the servo motor drives the circular plate to rotate. The circular plate drives the slide to move up and down reciprocally through the connecting rod. At the same time, the slide drives the cam to roll up and down along the guide groove through the shaft and connecting piece. Each time the slide moves up and down, it drives the plastic part adhered to by the suction cup to rotate 180° clockwise and then 180° counterclockwise to reset. After the plastic part is rotated 180° clockwise, the bottom can be visually inspected by the detection camera. After rotating 180° counterclockwise to reset and release the suction fixation, it can be placed in the collection mechanism. The top can then be visually inspected by the detection camera. This achieves fully automatic visual inspection of the top and bottom of the plastic part in a single action.

[0019] 2. By placing the plastic parts to be processed in the feeding mechanism for feeding, the plastic parts are sent to the punching mechanism for punching through the loading component, and then the punched parts are sent to the conveying mechanism for conveying through the feeding mechanism. During the conveying process, the plastic parts are ground through the grinding mechanism, then sent to the inspection mechanism for inspection through the unloading mechanism, then sent to the labeling mechanism for labeling through the feeding mechanism, and finally sent to the collection mechanism for collection through the unloading mechanism; the punching, grinding, inspection and labeling of plastic parts for automotive door panels work together to achieve one-stop processing and reduce intermediate transfer time. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the detection mechanism in this utility model;

[0022] Figure 3 This utility model Figure 2 A schematic diagram of the structure of part A in the middle;

[0023] Figure 4 This is a schematic diagram of the feeding mechanism in this utility model;

[0024] Figure 5 This is a schematic diagram of the front structure of the flipping component in this utility model;

[0025] Figure 6 This is a schematic diagram of the structure on the back of the flip-up component in this utility model;

[0026] Figure 7 This is a schematic diagram of the structure of the central shaft of this utility model.

[0027] In the diagram: 1. Machine body; 2. Feeding mechanism; 21. Control components; 211. Upright pole; 212. Linear guide rail; 213. Slide plate; 214. Dual-axis cylinder; 22. Tilting assembly; 221. Frame; 222. Carriage; 223. Shaft; 224. Connector; 225. Cam; 226. Suction cup; 227. Circular plate; 228. Connecting rod; 229. Servo motor; 2210. Guide frame; 2211. Guide groove 3. Detection mechanism; 31. Adjustment component; 311. Stand; 312. Mounting bracket; 313. Standard cylinder; 32. Actuation component; 321. Base plate; 322. Movable seat; 323. Detection camera; 324. Knob screw; 4. Feeding mechanism; 5. Drilling mechanism; 6. Loading component; 7. Conveying mechanism; 8. Feeding mechanism; 9. Grinding mechanism; 10. Mold application mechanism; 11. Feeding mechanism; 12. Collection mechanism. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1 - Figure 7 This utility model provides a technical solution: an integrated processing equipment for automotive door panel plastic parts, including a machine body 1, a feeding mechanism 2 for controlling the movement of the plastic parts, and a detection mechanism 3 for visual inspection of the plastic parts. The feeding mechanism 2 includes:

[0030] Control component 21 is mounted on the body 1 and is used to control the movement of the plastic parts;

[0031] The flipping assembly 22 includes a frame 221 mounted on the control assembly 21. A slide 222 is longitudinally slidably mounted on the front end of the frame 221. A shaft 223 is rotatably mounted inside the slide 222. A connector 224 is fixed to the rear end of the shaft 223. A cam 225 is rotatably mounted on the other end of the connector 224. A suction cup 226 is fixed to the front end of the shaft 223. A circular plate 227 is rotatably mounted on the upper front end of the frame 221. A connecting rod 228 is rotatably mounted on the outer edge of the front end of the circular plate 227, and the lower end of the connecting rod 228 is pivotally connected to the slide 222. A servo motor 229 is mounted on the upper end of the frame 221 to drive the circular plate 227 to rotate. A guide frame 2210 is fixed on the lower end of the frame 221. A guide groove 2211 is opened inside the guide frame 2210, and the cam 225 is located inside the guide groove 2211.

[0032] In this embodiment, after the suction cup 226 adsorbs and fixes the plastic part, the output end of the servo motor 229 drives the circular plate 227 to rotate. The circular plate 227 drives the slide 222 to move up and down reciprocally through the connecting rod 228. At the same time, the slide 222 drives the cam 225 to roll up and down along the guide groove 2211 through the shaft 223 and the connecting piece 224. So that each time the slide 222 moves up and down, the plastic part adsorbed and fixed by the suction cup 226 is rotated 180° clockwise through the shaft 223 and then rotated 180° counterclockwise to reset. After the plastic part is rotated 180° clockwise, the bottom can be visually inspected by the detection camera 323. After being reset by rotating 180° counterclockwise and released from adsorption, it is placed inside the collection mechanism 12. The top can then be visually inspected by the detection camera 323. This achieves fully automatic visual inspection of the top and bottom of the plastic part in a single action.

[0033] Specifically, the testing organization 3 includes:

[0034] Adjustment component 31 is fixed to the upright frame 311 on the right side of the rear end of the top of the machine body 1. A mounting bracket 312 is longitudinally slidably installed above the front end of the upright frame 311. A standard cylinder 313 is installed on the upper end of the upright frame 311 and is used to drive the mounting bracket 312 to move.

[0035] The execution component 32 is set on the adjustment component 31 and is used for surface inspection of plastic parts.

[0036] In this embodiment, the drilling, grinding, inspection and labeling of plastic parts for automotive door panels work together to achieve one-stop processing and reduce intermediate transfer time.

[0037] Specifically, the execution component 32 includes a base plate 321 fixed to the front end of the standard cylinder 313, a movable seat 322 slidably mounted on the base plate 321, a detection camera 323 mounted on the movable seat 322, and a knob screw 324 threadedly mounted on one end of the movable seat 322 and rotatably connected to the movable seat 322.

[0038] In this embodiment, the height of the detection camera 323 on the movable seat 322 is finely adjusted by rotating the knob screw 324.

[0039] Specifically, the control component 21 includes a vertical rod 211 fixed to the top rear end of the body 1, a linear guide rail 212 fixed to the upper end of the vertical rod 211, a slide plate 213 longitudinally slidably mounted on the slider of the linear guide rail 212, and a frame 221 fixed on the slide plate 213. A dual-axis cylinder 214 is mounted on the upper end of the slider of the vertical rod 211 and is used to drive the slide plate 213 to move.

[0040] In this embodiment, the flipping component 22 on the slide plate 213 is controlled to move laterally by the linear guide rail 212, and the dual-axis cylinder 214 drives the slide plate 213 to move the flipping component 22 longitudinally.

[0041] Specifically, a feeding mechanism 4 is provided on the left side of the top front end of the machine body 1, a punching mechanism 5 is provided on the top front end of the machine body 1, a feeding assembly 6 is provided on the left side of the top of the machine body 1, a conveying mechanism 7 is provided in the middle of the top of the machine body 1, and a feeding mechanism 8 is provided on the right side of the top front end of the machine body 1.

[0042] In this embodiment, the plastic part to be processed is placed in the feeding mechanism 4 for feeding, the plastic part is sent to the punching mechanism 5 for punching through the loading component 6, and the punched workpiece is sent to the conveying mechanism 7 for conveying through the feeding mechanism 8.

[0043] Specifically, a grinding mechanism 9 is provided at the top center of the machine body 1, a molding mechanism 10 is provided on the left side of the top rear end of the machine body 1, a feeding mechanism 11 is provided at the top rear end of the machine body 1, and a collecting mechanism 12 is provided on the top right side of the machine body 1.

[0044] In this embodiment, the plastic parts conveyed on the conveying mechanism 7 are polished by the grinding mechanism 9, then sent to the inspection mechanism 3 for inspection by the unloading mechanism 2, then sent to the labeling mechanism 10 for labeling by the feeding mechanism 11, and finally sent to the collection mechanism 12 for collection by the unloading mechanism 2.

[0045] The working principle and usage process of this utility model are as follows: First, after the suction cup 226 adsorbs and fixes the plastic part, the output end of the servo motor 229 drives the circular plate 227 to rotate. The circular plate 227 drives the slide 222 to move up and down reciprocally through the connecting rod 228. At the same time, the slide 222 drives the cam 225 to roll up and down along the guide groove 2211 through the shaft 223 and the connecting piece 224. So that each time the slide 222 moves up and down, the plastic part adsorbed and fixed by the suction cup 226 is rotated 180° clockwise through the shaft 223 and then rotated 180° counterclockwise to reset. After the plastic part is rotated 180° clockwise, the bottom can be visually inspected by the detection camera 323. After being reset by rotating 180° counterclockwise and released from adsorption and fixed, it can be placed inside the collection mechanism 12. The top can then be visually inspected by the detection camera 323. The fully automatic visual inspection of the top and bottom of the plastic part can be completed in a single action.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated processing equipment for automotive door panel plastic parts, comprising a machine body (1), characterized in that: The machine body (1) is provided with a feeding mechanism (2) for controlling the movement of plastic parts, and the machine body (1) is provided with a detection mechanism (3) for visual inspection of plastic parts. The feeding mechanism (2) includes: A control component (21) is mounted on the body (1) and is used to control the movement of the plastic parts; The flipping assembly (22) includes a frame (221) mounted on the control assembly (21). A slide (222) is longitudinally slidably mounted on the front end of the frame (221). A shaft (223) is rotatably mounted inside the slide (222). A connector (224) is fixed to the rear end of the shaft (223). A cam (225) is rotatably mounted on the other end of the connector (224). A suction cup (226) is fixed to the front end of the shaft (223). A circular plate is rotatably mounted above the front end of the frame (221). (227) A connecting rod (228) is rotatably mounted on the outer edge of the front end of the circular plate (227), and the lower end of the connecting rod (228) is pivotally connected to the slide (222). A servo motor (229) is installed on the upper end of the frame (221) and is used to drive the circular plate (227) to rotate. A guide frame (2210) is fixed on the lower end of the frame (221). A guide groove (2211) is opened inside the guide frame (2210), and a cam (225) is located inside the guide groove (2211).

2. The integrated processing equipment for automotive door panel plastic parts according to claim 1, characterized in that: The testing organization (3) includes: Adjustment component (31) is fixed to the upright (311) on the right side of the rear end of the top of the body (1). A mounting bracket (312) is longitudinally slidably installed above the front end of the upright (311). A standard cylinder (313) is installed on the upper end of the upright (311) and is used to drive the mounting bracket (312) to move. An execution component (32) is set on the adjustment component (31) and used for surface inspection of plastic parts.

3. The integrated processing equipment for automotive door panel plastic parts according to claim 2, characterized in that: The execution component (32) includes a base plate (321) fixed to the front end of a standard cylinder (313), a movable seat (322) slidably mounted on the base plate (321), a detection camera (323) mounted on the movable seat (322), and a knob screw (324) threadedly mounted on one end of the movable seat (322) and rotatably connected to the movable seat (322).

4. The integrated processing equipment for automotive door panel plastic parts according to claim 1, characterized in that: The control component (21) includes a pole (211) fixed to the top rear end of the body (1), a linear guide rail (212) fixed to the upper end of the pole (211), a slide plate (213) slidably mounted on the slider of the linear guide rail (212), and the frame (221) fixed on the slide plate (213). A dual-axis cylinder (214) is installed on the upper end of the slider of the pole (211) and is used to drive the slide plate (213) to move.

5. The integrated processing equipment for automotive door panel plastic parts according to claim 1, characterized in that: A feeding mechanism (4) is provided on the left side of the top front end of the machine body (1), a punching mechanism (5) is provided on the top front end of the machine body (1), a feeding component (6) is provided on the left side of the top of the machine body (1), a conveying mechanism (7) is provided in the middle of the top of the machine body (1), and a feeding mechanism (8) is provided on the right side of the top front end of the machine body (1).

6. The integrated processing equipment for automotive door panel plastic parts according to claim 5, characterized in that: A grinding mechanism (9) is provided at the top center of the machine body (1), a molding mechanism (10) is provided on the left side of the top rear end of the machine body (1), a feeding mechanism (11) is provided at the top rear end of the machine body (1), and a collecting mechanism (12) is provided on the top right side of the machine body (1).

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