Building block bead printing forming machine

Abstract

The utility model discloses a building block bead printing forming machine, and belongs to the technical field of building material equipment. The building block forming machine comprises a base, a pressing head, a mold box, a base material trolley and a surface material trolley, the base material trolley and the surface material trolley are located at the front end and the rear end of the mold box respectively, the pressing head is located above the mold box, a bead embedding trolley and a bead storage box are arranged at the side end of the mold box, the bead embedding trolley walks on the base, the bead storage box is connected to the base in a sliding mode, and the base is provided with a lifting mechanism. And the bead embedding vehicle is provided with a grabbing mechanism. On the basis of an original building block forming machine, the bead embedding trolley capable of walking on the base is additionally arranged on the side face of the mold box, and after feeding compaction of base materials and feeding of surface materials are completed, the bead storage box is lifted to the grabbing mechanism on the bead embedding trolley through the lifting mechanism to suck glass beads in a vacuum mode according to a certain arrangement mode. Then the bead embedding vehicle drives the glass beads to move to the position above the mold box, the glass beads are released to fall on the fabric, and then the glass beads are pressed into the fabric through a pressing head to be embedded on the surface of the fabric.

Description

Technical Field

[0001] This utility model relates to the field of building materials equipment technology, and in particular to a block bead forming machine. Background Technology

[0002] The existing blocks are basically made by a block forming machine. The block forming machine includes a press head, a base material cart, a fabric cart, a mold box, and a pallet. During operation, the base material cart moves forward to feed the base material into the mold box, and then the press head compacts it once. Next, the fabric cart fills the base material with fabric, and then the press head compacts it again. After completion, the mold box moves upward to demold, and then the pallet carries the semi-finished bricks out of the machine, completing one molding.

[0003] To fulfill more functions of the bricks, various processing can be performed on the fabric, such as printing and inlaying. To fulfill the function of nighttime warning, glass beads can be inlaid. To realize this process, a new type of block forming machine was designed. Utility Model Content

[0004] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.

[0005] The purpose of this utility model is to overcome the above-mentioned shortcomings and provide a block bead forming machine.

[0006] To achieve the above objectives, the technical solution of this utility model is: a block bead forming machine, comprising a base, a pressure head, a mold box, a base material cart, and a fabric cart. The base material cart and the fabric cart are located at the front and rear ends of the mold box, respectively. The pressure head is located above the mold box. A bead-inserting cart and a bead storage box are provided on the side of the mold box. The bead-inserting cart travels on the base, and the bead storage box is slidably connected to the base. The base is provided with a lifting mechanism for driving the bead storage box to rise and fall, and the bead-inserting cart is provided with a gripping mechanism for gripping beads.

[0007] By adopting the above technical solution, a bead-setting cart that can move on the base is added to the side of the mold box on the basis of the original block forming machine. After the feeding and compaction of the base material and the feeding of the fabric are completed, the bead storage box is lifted to the gripping mechanism on the bead-setting cart by the lifting mechanism and the glass beads are gripped in a certain arrangement. Then the bead-setting cart moves with the glass beads to the top of the mold box, releases the glass beads so that they fall on the fabric, and then the pressure head presses the glass beads into the fabric and completes the compaction of the fabric, so that they are embedded in the surface of the fabric. Then the bead-setting cart is reset, and the embedding process is completed.

[0008] Preferably, the gripping mechanism includes an air duct plate, which is fixedly connected to the bead-setting cart. The air duct plate has a vacuum suction channel and several suction holes, each of which communicates with the vacuum suction channel. The bead-setting cart has a vacuum suction port, which communicates with the vacuum suction channel. This invention allows for the connection of an air pump or similar device to the vacuum suction port to create a vacuum in the suction channel. When the bead storage box approaches, the glass beads are attracted to the suction holes. The bead-setting cart then transfers the glass beads to the top of the mold box. Releasing the vacuum allows the glass beads to fall onto the fabric. By specifically designing the position of the suction holes, the glass beads can be dropped onto the fabric in a fixed arrangement.

[0009] Preferably, the air duct plate includes a fixing plate and a template. The vacuum suction channel and the suction holes are both formed on the template. The fixing plate has a communication port connected to the vacuum suction port. The template and the fixing plate are detachably connected to each other. This design allows the template to be replaced, enabling different suction hole arrangements and allowing for customized glass bead arrangement designs.

[0010] Preferably, the vacuum suction channel includes suction chambers and distribution channels. Several suction chambers are provided, and suction holes are located at the suction chambers. The several suction chambers are interconnected through the distribution channels. In this invention, each suction chamber corresponds to one mold cavity on the mold box, thus enabling simultaneous beading of fabric in multiple mold cavities. The suction chamber supports are interconnected through the material distribution channels, thereby ensuring that each suction chamber forms a vacuum through the vacuum inlet.

[0011] Preferably, the fixing plate and the template are detachably connected by bolts, with the bolts threaded through the template and connected to the fixing plate. This invention utilizes the threaded connection between the bolts and the fixing plate to achieve the detachable connection of the template.

[0012] Preferably, each of the suction holes is provided with a suction nozzle. This invention utilizes the suction nozzles to make it easier to suck up glass beads when the bead storage box is close to the template.

[0013] Preferably, each of the suction nozzles is provided with a spherical groove that matches the shape of the glass bead. This invention utilizes the spherical groove to make the glass bead easier to be sucked up by the suction nozzle.

[0014] Preferably, the lifting mechanism includes a lifting cylinder, which is fixedly connected to the base, and the output rod of the lifting cylinder is drivenly connected to the bottom center of the bead storage box. This invention utilizes the extension and retraction of the output rod of the lifting cylinder to achieve the lifting and lowering of the bead storage box.

[0015] Preferably, the bead storage box is slidably connected to the base via guide rods. The guide rods are respectively located at the four corners of the bottom surface of the bead storage box and are slidably connected to the base. This invention utilizes guide rods to guide the movement direction of the bead storage box, preventing significant positional deviation and ensuring the bead storage box is aligned with the template.

[0016] Preferably, the press head, base material cart, fabric cart, and beading cart are all driven by cylinders.

[0017] In summary, the beneficial effects of this utility model are:

[0018] 1. Based on the original block forming machine, a bead-setting cart that can move on the base is added to the side of the mold box. After the base material is fed and compacted and the fabric is fed, the bead storage box is lifted to the gripping mechanism on the bead-setting cart by the lifting mechanism and the glass beads are gripped in a certain arrangement. Then the bead-setting cart moves with the glass beads to the top of the mold box, releases the glass beads so that they fall on the fabric, and then the pressure head presses the glass beads into the fabric so that they are embedded in the fabric surface. Then the bead-setting cart is reset to complete the embedding process.

[0019] 2. The air duct plate includes a fixed plate and a template. Vacuum channels and suction holes are both formed on the template. The fixed plate has a connecting port that communicates with the vacuum suction port. The template and fixed plate are detachable and connectable to each other. This allows the template to be replaced, enabling different suction hole arrangements and allowing for the design of the glass bead arrangement according to requirements.

[0020] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0021] Undoubtedly, such and other objects of this invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and figures.

[0022] To make the above and other objects, features and advantages of this utility model more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0023] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0024] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0026] Figure 1 A schematic diagram of the grasping mechanism structure;

[0027] Figure 2 This is a simplified schematic diagram of the overall structure.

[0028] Key reference numerals in the attached drawings: 1. Base; 2. Press head; 3. Mold box; 4. Base material cart; 5. Fabric cart; 6. Bead inlay cart; 7. Bead storage box; 8. Air duct plate; 9. Vacuum suction channel; 10. Suction hole; 11. Vacuum suction port; 12. Fixing plate; 13. Template; 14. Suction chamber; 15. Diverter channel; 16. Suction nozzle; 17. Ball groove; 18. Lifting cylinder; 19. Guide rod. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.

[0030] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transitional structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0032] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0033] like Figure 1-2 As shown, a block bead forming machine includes a base 1, a pressure head 2, a mold box 3, a base material cart 4, and a fabric cart 5. The base material cart 4 and the fabric cart 5 are located at the front and rear ends of the mold box 3, respectively. The pressure head 2 is located above the mold box 3. A bead inserting cart 6 and a bead storage box 7 are provided on the side of the mold box 3. The bead inserting cart 6 travels on the base 1, and the bead storage box 7 is slidably connected to the base 1. The base 1 is provided with a lifting mechanism for driving the bead storage box 7 to rise and fall, and the bead inserting cart 6 is provided with a gripping mechanism for gripping beads.

[0034] By adopting the above technical solution, a bead-setting cart 6 that can move on the base 1 is added to the side of the mold box 3 on the basis of the original block forming machine. After the feeding and compaction of the base material and the feeding of the fabric are completed, the bead storage box 7 is lifted to the gripping mechanism on the bead-setting cart 6 by the lifting mechanism and the glass beads are gripped in a certain arrangement. Then the bead-setting cart 6 moves with the glass beads to the top of the mold box 3, releases the glass beads so that they fall on the fabric, and then the pressure head 2 presses the glass beads into the fabric and completes the compaction of the fabric, so that they are embedded in the surface of the fabric. Then the bead-setting cart 6 is reset, and the embedding process is completed.

[0035] The gripping mechanism includes an air duct plate 8, which is fixedly connected to the bead-setting carriage 6. The air duct plate 8 has a vacuum suction channel 9 and several suction holes 10, each connected to the vacuum suction channel 9. The bead-setting carriage 6 has a vacuum suction port 11, which is also connected to the vacuum suction channel 9. A vacuum pump can be connected to the vacuum suction port 11 to create a vacuum in the vacuum suction channel 9. When the bead storage box 7 approaches, the glass beads will adhere to the suction holes 10. The bead-setting carriage 6 then transfers the glass beads to the top of the mold box 3. After the vacuum is released, the glass beads will fall onto the fabric. By specifically designing the positions of the suction holes 10, the glass beads can be arranged in a fixed pattern and fall onto the fabric.

[0036] The air duct plate 8 includes a fixing plate 12 and a template 13. Vacuum channels 9 and suction holes 10 are both formed on the template 13. The fixing plate 12 has a connecting port that communicates with the vacuum suction port 11. The template 13 and the fixing plate 12 are detachably connected to each other. This design allows the template 13 to be replaced, enabling different arrangements of the suction holes 10, thus allowing for the design of the glass bead arrangement according to requirements.

[0037] The vacuum suction channel 9 includes suction chambers 14 and distribution channels 15. Several suction chambers 14 are provided, with suction holes located at each chamber. The suction chambers 14 are interconnected via the distribution channels 15. Each suction chamber 14 corresponds to one mold cavity on the mold box 3, allowing for simultaneous beading of fabric within multiple mold cavities. The suction chamber 14 supports are interconnected via the distribution channels, enabling a vacuum to be formed in each suction chamber 14 through the vacuum suction port 11.

[0038] The fixing plate 12 and the template 13 are connected by bolts, which are threaded through the template 13 and the fixing plate 12. The template 13 can be disassembled and reassembled using the threaded connection between the bolts and the fixing plate 12.

[0039] Each suction hole 10 is equipped with a suction nozzle 16. The suction nozzle 16 makes it easier to pick up glass beads when the bead storage box 7 is close to the template 13.

[0040] Each nozzle 16 is provided with a ball groove 17 that matches the shape of the glass bead. The ball groove 17 makes it easy for the glass bead to be picked up by the nozzle 16.

[0041] The lifting mechanism includes a lifting cylinder 18, which is fixedly connected to the base 1. The output rod of the lifting cylinder 18 is connected to the bottom center of the bead storage box 7 via a transmission connection. The lifting and lowering of the bead storage box 7 is achieved by extending and retracting the output rod of the lifting cylinder 18.

[0042] The bead storage box 7 is slidably connected to the base 1 via guide rods 19. The guide rods 19 are respectively located at the four corners of the bottom surface of the bead storage box 7 and are slidably connected to the base 1. The guide rods 19 guide the movement direction of the bead storage box 7, so that the position of the bead storage box 7 does not deviate too much and ensures that the bead storage box 7 can be aligned with the template 13.

[0043] The press head 2, base material cart 4, fabric cart 5, and beading cart 6 are all driven by cylinders.

[0044] It should be noted that many specific details have been set forth in the above description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

Claims

1. A block bead forming machine, comprising a base (1), a pressure head (2), a mold box (3), a base material cart (4), and a fabric cart (5), wherein the base material cart (4) and the fabric cart (5) are respectively located at the front end and rear end of the mold box (3), and the pressure head (2) is located above the mold box (3), characterized in that: The side end of the mold box (3) is provided with a bead-setting cart (6) and a bead storage box (7). The bead-setting cart (6) travels on the base (1). The bead storage box (7) is slidably connected to the base (1). The base (1) is provided with a lifting mechanism for driving the bead storage box (7) to rise and fall. The bead-setting cart (6) is provided with a grasping mechanism for grasping beads.

2. The block bead forming machine according to claim 1, characterized in that: The gripping mechanism includes an air duct plate (8), which is fixedly connected to the bead-setting cart (6). The air duct plate (8) has a vacuum suction channel (9) and a plurality of suction holes (10). Each suction hole (10) is connected to the vacuum suction channel (9). The bead-setting cart (6) has a vacuum suction port (11) which is connected to the vacuum suction channel (9).

3. The block bead forming machine according to claim 2, characterized in that: The airway plate (8) includes a fixing plate (12) and a template (13). The vacuum suction channel (9) and the suction hole (10) are both opened on the template (13). The fixing plate (12) has a communication port connected to the vacuum suction port (11). The template (13) and the fixing plate (12) are detachably connected to each other.

4. The block bead forming machine according to claim 3, characterized in that: The vacuum suction channel (9) includes a suction chamber (14) and a diversion channel (15). The suction chamber (14) is provided with a plurality of suction chambers, and the suction hole (10) is provided at the suction chamber (14). The plurality of suction chambers (14) are interconnected through the diversion channel (15).

5. The block bead forming machine according to claim 3, characterized in that: The fixing plate (12) and the template (13) are connected by bolts, which are threaded through the template (13) and connected to the fixing plate (12).

6. The block bead forming machine according to claim 2, characterized in that: Each of the suction holes (10) is provided with a suction nozzle (16).

7. The block bead forming machine according to claim 6, characterized in that: Each of the nozzles (16) is provided with a ball groove (17) that matches the shape of the glass bead.

8. The block bead forming machine according to claim 1, characterized in that: The lifting mechanism includes a lifting cylinder (18), which is fixedly connected to the base (1), and the output rod of the lifting cylinder (18) is drivenly connected to the bottom center of the bead storage box (7).

9. The block bead forming machine according to claim 8, characterized in that: The bead storage box (7) is slidably connected to the base (1) via guide rods (19). The guide rods (19) are respectively located at the four corners of the bottom surface of the bead storage box (7) and are slidably connected to the base (1).

10. The block bead forming machine according to claim 1, characterized in that: The press head (2), base material cart (4), fabric cart (5) and beading cart (6) are all driven by cylinders.

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