Concrete conductive component pre-dispersion treatment device
By combining the micro-feeding component and the high-shear disperser, the problem of feed port blockage is solved, the uniform dispersion of conductive materials in concrete is achieved, production efficiency and equipment service life are improved, and the performance of conductive concrete is enhanced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-14
AI Technical Summary
The feeding port of existing concrete pre-dispersion devices is not easy to clean and is prone to clogging, resulting in low feeding efficiency and increased risk of equipment damage. In addition, the uneven dispersion of materials such as graphene in concrete affects the stability of electrical conductivity.
The system employs a combination of micro-feeding components, servo motors, and scrapers, along with a high-shear disperser, to achieve automatic cleaning and uniform dispersion of the feeding port. The servo motor drives the scraper to clean the feeding port, while the high-shear disperser ensures uniform mixing of the materials.
It improves the continuity and stability of the production process, reduces downtime, extends equipment life, ensures the uniform distribution of conductive materials in concrete, and enhances conductivity and mechanical properties.
Smart Images

Figure CN224116417U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of intelligent concrete preparation equipment, specifically a pre-dispersion treatment device for conductive components in concrete. Background Technology
[0002] By pre-dispersion treatment, conductive materials can be more evenly dispersed in concrete, thereby improving the conductivity and mechanical properties of conductive concrete. The pre-dispersion device ensures that conductive materials such as metal powders can be evenly distributed in concrete through mechanical stirring and dispersion, avoiding situations where the conductivity is too strong or too weak in certain areas, thereby improving the overall conductivity and stability.
[0003] Materials such as graphene are difficult to disperse in concrete and tend to agglomerate, resulting in unstable conductivity. Existing admixture methods are unable to achieve uniformity, and existing equipment is not convenient for cleaning the surface of the feeding port, which can easily lead to blockage. Blockage affects the efficiency of material feeding and can also cause long-term downtime, increasing the risk of equipment damage. Utility Model Content
[0004] The purpose of this invention is to provide a pre-dispersion treatment device for conductive components in concrete, in order to solve the problems mentioned in the background art, such as the inconvenience of cleaning the surface of the feeding port, which easily leads to clogging of the feeding port, which affects the efficiency of material feeding, and the long-term downtime caused by clogging, which increases the risk of equipment damage.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pre-dispersion treatment device for conductive components in concrete, comprising a main mixing tank, a feeding pipe fixedly installed on the top of the main mixing tank, a micro-feeding component disposed inside the feeding pipe, an L-shaped plate fixedly installed on the top of the feeding pipe, a servo motor fixedly installed on the bottom of the L-shaped plate, a scraper fixedly installed at the output end of the servo motor, and the scraper being slidably connected to the surface of the micro-feeding component.
[0006] Preferably, the main mixing tank is equipped with a high-shear dispersion component, the bottom of the main mixing tank is fixedly installed with multiple support legs, a dispersion slurry discharge pipe is fixedly installed on one side of the main mixing tank, and a solenoid valve is fixedly installed at the outer end of the dispersion slurry discharge pipe.
[0007] Preferably, the micro-feeding component includes a feeding port, which is located at the top of the main mixing tank. A gear is rotatably connected above the feeding port and at the top of the main mixing tank. Multiple adjustment ports are provided through the inside of the gear. The scraper is slidably connected to the top of the adjustment ports.
[0008] Preferably, a rack is meshed with one side of the gear, a track block is fixedly installed on one side of the rack, and an electric slide rail is slidably connected inside the track block, with the electric slide rail located at the top of the main mixing tank.
[0009] Preferably, the high shear dispersion component includes a drive motor, which is fixedly installed on the top of the main mixing tank and extends into the interior of the main mixing tank. A turntable is fixedly installed at the output end of the drive motor, and a high shear disperser is fixedly installed at the bottom of the turntable.
[0010] Preferably, a threaded rod is fixedly installed at the output end of the drive motor, the threaded rod passes through the interior of the turntable, a positioning nut is threadedly connected to the outer end of the threaded rod, and a small mixer is fixedly installed at the outer end of the positioning nut.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. By setting up a micro-feeding component, a servo motor, and a scraper, the servo motor can drive the scraper to adjust and clean the feeding port, preventing material from clogging the micro-feeding component. The operation is simple and convenient, which can ensure the continuity and stability of the production process, improve production efficiency, reduce downtime caused by blockage, reduce the risk of equipment damage, extend the service life of the equipment, and improve the practicality of the pre-dispersion treatment device for conductive components in concrete.
[0013] 2. By setting up a high-shear disperser, conductive materials and liquid media can be premixed independently to form a stable slurry before being sent to the main mixing system, thereby improving the dispersion quality, avoiding agglomeration, and making it suitable for on-site or batching plant use, thus enhancing the overall performance of smart concrete. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a partial schematic diagram of the front cross-section of the structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the micro-feeding component of this utility model;
[0017] Figure 4 This is a schematic diagram of the anti-clogging micro-feeding port mechanism of this utility model.
[0018] In the diagram: 1. Main mixing tank; 2. Feeding pipe; 3. Micro-feeding assembly; 31. Feeding port; 32. Gear; 33. Adjustment port; 34. Electric slide rail; 35. Track block; 36. Rack; 4. L-shaped plate; 5. Servo motor; 6. Scraper; 7. High shear dispersion assembly; 71. Drive motor; 72. Turntable; 73. High shear disperser; 74. Threaded rod; 75. Positioning nut; 76. Small mixer; 8. Support leg; 9. Dispersion slurry discharge pipe; 10. Solenoid valve. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1 , Figure 3 and Figure 4 This utility model provides a technical solution: a pre-dispersion treatment device for conductive components in concrete, including a main mixing tank 1, a feeding pipe 2 fixedly installed on the top of the main mixing tank 1, a micro-feeding component 3 installed inside the feeding pipe 2, an L-shaped plate 4 fixedly installed on the top of the feeding pipe 2, a servo motor 5 fixedly installed on the bottom of the L-shaped plate 4, a scraper 6 fixedly installed at the output end of the servo motor 5, the scraper 6 being slidably connected to the surface of the micro-feeding component 3, a high-shear dispersion component 7 installed inside the main mixing tank 1, multiple support legs 8 fixedly installed at the bottom of the main mixing tank 1, a dispersion slurry discharge pipe 9 fixedly installed on one side of the main mixing tank 1, and a solenoid valve 10 fixedly installed at the outer end of the dispersion slurry discharge pipe 9. The solenoid valve 10 is based on the combination of electromagnetic induction and mechanical motion, and drives the valve core to move by generating electromagnetic force through the energization of the coil, thereby controlling the flow of fluid or the change of flow direction.
[0021] The servo motor 5 drives the scraper 6 to rotate. The scraper 6 can clean the surface of the micro-feeding component 3, which can effectively prevent the micro-feeding component 3 from being blocked and increase the stability of the micro-feeding component 3.
[0022] Please see Figure 1 and Figure 3The micro-feeding component 3 includes a feeding port 31, which is located at the top of the main mixing tank 1. A gear 32 is rotatably connected above the feeding port 31 and at the top of the main mixing tank 1. Multiple adjustment ports 33 are opened through the inside of the gear 32. The scraper 6 is slidably connected to the top of the adjustment ports 33. A rack 36 is meshed with one side of the gear 32. A track block 35 is fixedly installed on one side of the rack 36. An electric slide rail 34 is slidably connected inside the track block 35. An electric motor is installed inside the electric slide rail 34. It is supplied with electrical energy by a power source and converted into mechanical energy to drive the movement of the slide rail. The electric slide rail 34 is located at the top of the main mixing tank 1.
[0023] The electric slide rail 34 drives the track block 35 for adjustment, the track block 35 drives the rack 36 for adjustment, the rack 36 can drive the gear 32 to rotate, and the gear 32 can drive the adjustment port 33 for adjustment, adjusting the overlap between the feeding port 31 and the adjustment port 33, so as to facilitate the adjustment of the micro-feeding speed.
[0024] Please see Figure 1 and Figure 2 The high shear dispersion component 7 includes a drive motor 71, which is fixedly installed on the top of the main mixing tank 1 and extends into the interior of the main mixing tank 1. A turntable 72 is fixedly installed at the output end of the drive motor 71, and a high shear disperser 73 is fixedly installed at the bottom of the turntable 72. A threaded rod 74 is fixedly installed at the output end of the drive motor 71, and the threaded rod 74 penetrates the interior of the turntable 72. A positioning nut 75 is threadedly connected to the outer end of the threaded rod 74, and a small mixer 76 is fixedly installed at the outer end of the positioning nut 75.
[0025] The drive motor 71 drives the turntable 72 to rotate, and the turntable 72 drives the high-shear disperser 73 to rotate. The high-shear disperser 73 mixes and stirs the materials inside. At the same time, the drive motor 71 drives the threaded rod 74 to rotate, and the threaded rod 74 drives the positioning nut 75 to rise and fall. The positioning nut 75 drives the small mixer 76 to adjust and stir, making the stirring more uniform.
[0026] Working principle: The operator places the materials inside the main mixing tank 1 and starts the drive motor 71. The drive motor 71 drives the turntable 72 to rotate, which in turn drives the high-shear disperser 73 to rotate. The high-shear disperser 73 mixes and stirs the materials inside the main mixing tank 1. At the same time, the drive motor 71 drives the threaded rod 74 to rotate, which in turn drives the positioning nut 75 to rotate and adjust, thereby driving the small mixer 76 to mix and stir, making the mixing more uniform. During the stirring process, the materials to be added are placed inside the feeding pipe 2, and the electric slide rail 34 is started. The electric slide rail 34 drives the rail... The track block 35 is adjusted, which drives the rack 36 to adjust. The rack 36 drives the gear 32 to rotate, and the gear 32 drives the adjustment port 33 to adjust. The adjustment port 33 adjusts the feeding port 31 to the required size. Then, the material is added into the main mixing tank 1 from the feeding port 31. During the feeding process, the servo motor 5 is started. The servo motor 5 drives the scraper 6 to adjust. The scraper 6 cleans the surface of the adjustment port 33 to prevent the adjustment port 33 from being blocked and affecting the feeding. The above is the working process of the whole device. All contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A concrete conductive component pre-dispersion treatment apparatus, characterized by: The main mixing tank (1) is fixedly installed with a feeding pipe (2) at the top of the main mixing tank (1). A micro-feeding component (3) is provided inside the feeding pipe (2). An L-shaped plate (4) is fixedly installed at the top of the feeding pipe (2). A servo motor (5) is fixedly installed at the bottom of the L-shaped plate (4). A scraper (6) is fixedly installed at the output end of the servo motor (5). The scraper (6) is slidably connected to the surface of the micro-feeding component (3).
2. A concrete electrically conductive component pre-dispersion treatment apparatus according to claim 1, characterized by: The main mixing tank (1) is equipped with a high shear dispersion component (7), and multiple support legs (8) are fixedly installed at the bottom of the main mixing tank (1). A dispersion slurry discharge pipe (9) is fixedly installed on one side of the main mixing tank (1), and a solenoid valve (10) is fixedly installed at the outer end of the dispersion slurry discharge pipe (9).
3. A concrete conductive component pre-dispersion treatment device according to claim 1, characterized in that: The micro-feeding component (3) includes a feeding port (31), which is located at the top of the main mixing tank (1). A gear (32) is rotatably connected above the feeding port (31) and at the top of the main mixing tank (1). Multiple adjustment ports (33) are provided through the inside of the gear (32). The scraper (6) is slidably connected above the adjustment ports (33).
4. A concrete conductive component pre-dispersion treatment device according to claim 3, characterized in that: A rack (36) is meshed with one side of the gear (32), and a track block (35) is fixedly installed on one side of the rack (36). An electric slide rail (34) is slidably connected inside the track block (35), and the electric slide rail (34) is located at the top of the main mixing tank (1).
5. The pre-dispersion treatment device for conductive components in concrete according to claim 2, characterized in that: The high shear dispersion component (7) includes a drive motor (71), which is fixedly installed on the top of the main mixing tank (1) and extends into the interior of the main mixing tank (1). A turntable (72) is fixedly installed at the output end of the drive motor (71), and a high shear disperser (73) is fixedly installed at the bottom of the turntable (72).
6. The concrete conductive component pre-dispersion treatment device according to claim 5, characterized in that: A threaded rod (74) is fixedly installed at the output end of the drive motor (71). The threaded rod (74) passes through the interior of the turntable (72). A positioning nut (75) is threadedly connected to the outer end of the threaded rod (74). A small mixer (76) is fixedly installed at the outer end of the positioning nut (75).