Frame for new energy tricycle
By combining the main support, wheel hub support, frame support and protective support, the problem of insufficient structural stability and safety of new energy tricycles is solved, and the high load stability of the frame and the protection of passengers and cargo are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG LEIMAI NEW ENERGY VEHICLE IND CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-04-14
AI Technical Summary
New energy tricycles have shortcomings in terms of frame structure stability and safety, especially when they are under heavy load or used for a long time, they are prone to deformation or breakage, and the lack of a special anti-collision structure leads to serious damage in the event of an accident.
The design adopts a combination of main support, wheel hub support, frame support and protective support. The main support is a grid-shaped chassis frame spliced together by horizontal and vertical bars. The reinforcing bars provide additional support, the frame support distributes the weight, the protective support provides protection, the wheel hub support and protective frame protect the wheels, the uprights and top support enhance the side and top support, and the battery box support protects the battery.
It improves the torsional and bending resistance of the chassis, enhances load-bearing capacity, reduces damage to the vehicle body, protects the safety of passengers and cargo, and improves the overall structural stability and safety.
Smart Images

Figure CN224117442U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of new energy vehicles, and in particular to a frame for a new energy tricycle. Background Technology
[0002] New energy tricycles are three-wheeled vehicles powered by electricity or other clean energy sources. They are mainly used for short-distance transportation, urban logistics, and personal commuting. Electric freight tricycles are used for short-distance cargo transportation and have a large cargo space and carrying capacity. Electric passenger tricycles are used for carrying passengers and are usually designed as enclosed or semi-enclosed vehicles to improve riding comfort and safety. Electric recreational tricycles are used for leisure and entertainment and are usually designed to be lightweight and suitable for short-distance travel by individuals or families.
[0003] Although new energy tricycles excel in environmental protection and economy, they still have some shortcomings in terms of frame structure stability and safety. Some low-cost new energy tricycles have overly simplified frame designs and use inappropriate materials, leading to deformation or breakage when under heavy load or used for a long time, affecting the vehicle's durability and safety. Many new energy tricycles lack specialized anti-collision structures, which can cause serious damage and injury in the event of a collision. Utility Model Content
[0004] In order to solve the problem of poor structural stability of new energy tricycles and improve driving safety, this utility model provides a frame for new energy tricycles.
[0005] The present invention provides a frame for a new energy tricycle, which adopts the following technical solution:
[0006] A frame for a new energy tricycle includes a main body support, a wheel hub support, a frame support, and a protective support. The main body support is located at the bottom of the vehicle body. The wheel hub support is located at the middle of the front end and both sides of the rear end of the main body support. The frame support is located on the upper side of the main body support. The protective support is located on the outer side and inside of the frame support. The main body support includes crossbars, longitudinal bars, and reinforcing bars. The crossbars and longitudinal bars are spliced together to form the chassis main frame. The reinforcing bars are fixedly supported between the crossbars and longitudinal bars.
[0007] The main support frame forms a robust chassis frame through the splicing of crossbars and longitudinal bars. Reinforcing bars provide additional support between the crossbars and longitudinal bars, enhancing the overall structural rigidity. This design improves the frame's torsional and bending resistance, ensuring stability under high loads or complex road conditions. The frame support is located on the upper side of the main support frame, effectively distributing and bearing the weight and load of the upper part of the vehicle body. This support design optimizes the vehicle's center of gravity distribution, improves load-bearing capacity, and makes it suitable for various transportation needs. Protective supports are installed on the outer and inner sides of the frame support frame, providing an additional protective layer. This not only reduces direct damage to the vehicle body in the event of a collision but also protects the safety of passengers and cargo. The rational layout of the protective supports helps improve the vehicle's crashworthiness and safety.
[0008] Furthermore, the crossbars are arranged parallel to the vehicle's direction of travel, and the crossbars consist of two symmetrically distributed crossbars. The longitudinal bars are arranged perpendicular to the crossbars, and the longitudinal bars consist of two parallel longitudinal bars. The crossbars and longitudinal bars are spliced together to form a grid pattern, and a bridging bar connects the two longitudinal bars.
[0009] The crossbars and longitudinal bars are spliced together to form a grid-like structure, which creates a stable chassis frame that significantly improves the frame's torsional and bending resistance, ensuring stability under high loads or complex road conditions. A bridging bar connects the two longitudinal bars, further enhancing the frame's structural stability and overall strength. The bridging bar not only distributes and transfers the load but also effectively disperses the weight and load on the upper part of the vehicle, improving load-bearing capacity. Wheel hub brackets are located at the front middle and rear sides of the main frame to ensure the secure installation and flexible movement of the wheel hubs.
[0010] Furthermore, the reinforcing bar includes a cross bracket and a triangular bracket. The cross bracket is an X-shaped frame and is fixedly supported between two crossbars. The triangular bracket is V-shaped and is supported between the crossbar and the front end of the vehicle.
[0011] The X-shaped structure provides additional lateral and longitudinal support, enhancing the frame's torsional and bending resistance. It effectively disperses and transmits forces from different directions, improving the frame's stability under dynamic loads. The V-shaped bracket has excellent impact resistance, providing additional support during collisions or sudden braking, reducing damage to the front end. This bracket layout effectively distributes the load at the front end, enhancing the stability of the front structure.
[0012] Furthermore, the wheel hub bracket includes a front wheel guard, a rear wheel guard, and an axle mounting bracket. The front wheel guard is located at the middle of the front end of the main body bracket, the rear wheel guard is located on both sides of the rear end of the main body bracket, and the axle mounting bracket is installed on the bottom surface of the main body bracket and positioned between the two sets of rear wheel guards.
[0013] The front wheel guards are positioned at the center of the front end of the main support frame, providing additional protection and stability. They effectively protect the front wheels from damage during collisions or impacts, while ensuring stable installation and flexible movement, thus improving the impact resistance of the front structure. The rear wheel guards are positioned on both sides of the rear end of the main support frame, providing protection and support for the rear wheels. They effectively protect the rear wheels from side impacts and damage, while maintaining rear wheel stability, thus improving the overall crashworthiness and safety of the vehicle. The axle mounting brackets are installed on the bottom surface of the main support frame and positioned between the two sets of rear wheel guards. This design ensures stable axle installation and even load distribution. The axle mounting brackets effectively distribute and transfer weight from the vehicle body and cargo, optimizing the vehicle's load distribution and improving the overall load-bearing capacity of the frame.
[0014] Furthermore, the front wheel guard includes a clearance frame and a support frame. The clearance frame is concave and horizontally arranged, and the support frame is inverted U-shaped and vertically arranged. The two ends of the support frame are respectively connected to the two sides of the clearance frame. The rear wheel guard includes an arc frame and a limiting frame. The arc frame is arranged along the upper surface of the wheel body's designed installation position, and the limiting frame is arranged inside the wheel body's designed installation position.
[0015] The concave, horizontally positioned clearance frame and the inverted U-shaped, vertically positioned support frame effectively protect the wheel from damage during collisions or impacts. The concave clearance frame provides extra space for the wheel, reducing direct contact with other components or obstacles during operation. The inverted U-shaped support frame enhances structural stability and impact resistance, ensuring wheel safety under various road conditions. The arc frame is positioned along the upper surface of the wheel's designed installation location, providing additional protection for the wheel. The arc design effectively resists impacts from above, protecting the wheel from damage. The limit frame is located inside the wheel's designed installation location, ensuring the wheel's safety and stability during installation and preventing displacement or loosening during movement.
[0016] Furthermore, the vehicle frame bracket includes a skirting frame, uprights, and a top bracket. The skirting frame is arranged around the bottom surface of the vehicle body and around the ground of the vehicle body. The uprights are arranged around the skirting frame to form a side support frame for the vehicle body. The top bracket is arranged on the top surface of the vehicle body and connected to the uprights.
[0017] The baseboard frame is set around the bottom of the vehicle body and the ground, providing basic support for the vehicle body. This design can effectively increase the overall rigidity and strength of the vehicle body, ensuring that the vehicle can withstand vibrations and impacts from the ground during driving. The pillars are set around the baseboard frame and form a support frame on the side of the vehicle body. They provide vertical support for the entire vehicle body and enhance lateral stability. The presence of the pillars can effectively disperse and transmit various forces from the vehicle body and the outside world, ensuring the stability of the vehicle body under different load conditions. The roof bracket is set on the top surface of the vehicle body and connected to the pillars to form a complete support structure. The roof bracket not only provides necessary support for the roof, but also further enhances the vehicle's rollover and impact resistance. This design can effectively protect the safety of passengers when the vehicle tilts or collides.
[0018] Furthermore, the pillars include an arc-shaped pillar, a middle pillar, and a rear pillar. The arc-shaped pillars are arranged on both sides of the front end of the vehicle body and tilted backward. The middle pillar and the rear pillar are respectively arranged on both sides of the middle part of the vehicle body and on both sides of the rear end. The top brackets are arranged on both sides of the top surface of the vehicle body and connected in series to the top of the arc-shaped pillar, the middle pillar, and the rear pillar. The top brackets arranged on both sides are connected to each other through a connecting frame.
[0019] The curved pillars located on both sides of the front of the vehicle body and tilted backward effectively provide support and protection for the front. This design not only enhances the structural strength of the front of the vehicle body, but also effectively absorbs and disperses the impact force from the front, improving safety. The center pillar and rear pillar are located on both sides of the middle and rear of the vehicle body, respectively, providing continuous lateral support. These pillars enhance the lateral stability of the vehicle body and prevent tilting or deformation caused by lateral forces during driving.
[0020] Furthermore, the protective bracket includes a battery box bracket, which is installed in the vehicle body at the predetermined battery installation position. The battery box bracket has a rectangular frame structure and is equipped with a divider.
[0021] The battery box bracket adopts a rectangular frame design, which can provide all-round physical protection for the battery. This structure can effectively prevent the battery from shifting or being damaged due to vibration or impact during vehicle operation, ensuring battery safety. The battery box bracket is equipped with dividers, which can effectively separate battery cells and prevent collisions between batteries. This design can further improve battery stability and reduce the risk of damage caused by interaction between batteries.
[0022] Furthermore, the protective bracket includes a crash protection bracket, which is installed on the outer sides of the front and rear ends of the vehicle body and frame. The crash protection bracket includes a front guard and a rear guard, with the front guard installed on the outer side of the front end of the vehicle body and frame, and the rear guard installed on the outer side of the rear end of the vehicle body and frame.
[0023] The front guard is installed on the outer side of the front of the vehicle body and frame. It can absorb and disperse the impact force when the vehicle is involved in a frontal collision. This design not only protects the front structure of the vehicle, but also reduces the impact on the passengers inside the vehicle and improves safety. The rear guard is installed on the outer side of the rear of the vehicle body and frame. It can provide effective protection when the vehicle is involved in a rear collision. The rear guard can absorb the impact force, prevent damage to the rear structure of the vehicle, and protect the passengers inside the vehicle.
[0024] Furthermore, the protective bracket includes a top plate reinforcement frame, which is installed on the upper side of the vehicle body and the top of the frame, and the top plate reinforcement frame is a planar frame structure.
[0025] The planar frame design of the roof reinforcement can evenly distribute the pressure and weight from the outside world, enhancing the structural strength of the vehicle roof. This design helps prevent the roof from deforming or being damaged under pressure or impact.
[0026] In summary, this utility model has the following beneficial technical effects:
[0027] 1. The main support frame forms the bottom frame structure of the vehicle body, providing basic support. The grid-like splicing of horizontal and vertical bars increases the stability of the chassis, while the cross and triangular design of the reinforcing bars enhances structural strength and reduces frame deformation.
[0028] 2. The crossbars are set parallel to the direction of vehicle travel to ensure the stability of the vehicle body. The longitudinal bars are perpendicular to the crossbars, forming a sturdy grid structure to improve the overall strength of the chassis.
[0029] 3. The X-shaped cross bracket of the reinforcing bar provides additional structural support and reduces lateral deformation, while the V-shaped triangular bracket supports the front end of the vehicle and enhances the stability of the front end.
[0030] 4. The wheel hub brackets and front and rear wheel guards protect the wheels and reduce external impacts, while the wheel axle mounting brackets stabilize the wheel axles and ensure stable wheel installation.
[0031] 5. The rear support frame has a concave design to provide space for tire installation, and the support frame is inverted U-shaped to enhance the stability of the tire on both sides.
[0032] 6. The skirting frame is set around the bottom to form a basic frame, while the columns and top brackets provide support for the sides and top of the vehicle body, ensuring the stability of the overall structure.
[0033] 7. The curved pillars, middle pillars, and rear pillars support both sides of the vehicle body, enhancing the strength of the side structure. The roof support is connected by an overlapping frame, improving the overall stability of the roof.
[0034] 8. The battery box bracket has a rectangular frame structure, providing a stable mounting position for the battery. The front and rear anti-collision brackets protect the front and rear of the vehicle body, reducing collision damage. As a flat frame structure, it is installed on the roof to improve the strength and stability of the roof. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the structure of this utility model;
[0036] Figure 2 for Figure 1 A structural diagram from another perspective.
[0037] Explanation of reference numerals in the attached figures:
[0038] 1. Main support frame; 11. Horizontal bar; 12. Vertical bar; 121. Bridging bar; 13. Reinforcing bar; 131. Cross bracket; 132. Triangular bracket; 2. Wheel hub bracket; 21. Front wheel protection frame; 211. Clearance frame; 212. Support frame; 22. Rear wheel protection frame; 221. Arc frame; 222. Limiting frame; 23. Wheel axle mounting frame; 3. Frame bracket; 31. Baseboard frame; 32. Column; 321. Arc column; 322. Middle column; 323. Rear column; 33. Top bracket; 331. Overlapping frame; 4. Protective bracket; 41. Battery box bracket; 411. Divider frame; 42. Anti-collision bracket; 421. Front guard frame; 422. Rear guard frame; 43. Top plate reinforcing frame. Detailed Implementation
[0039] The following will be combined with the appendix Figures 1-2 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0040] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0041] Example 1:
[0042] This utility model discloses a frame for a new energy tricycle, referring to... Figure 1 and Figure 2The system includes a main support 1, a wheel hub support 2, a frame support 3, and a protective support 4. The main support 1 is located at the bottom of the vehicle body, the wheel hub support 2 is located at the middle of the front end and the two sides of the rear end of the main support 1, the frame support 3 is located on the upper side of the main support 1, and the protective support 4 is located on the outer side and inside of the frame support 3.
[0043] The main support 1 includes a horizontal bar 11, a vertical bar 12 and a reinforcing bar 13. The horizontal bar 11 and the vertical bar 12 are spliced together to form the main frame of the chassis, and the reinforcing bar 13 is fixedly supported between the horizontal bar 11 and the vertical bar 12.
[0044] First, place the two crossbars 11 parallel to each other, ensuring they are parallel to the direction of vehicle travel.
[0045] Next, place the two vertical bars 12 between the horizontal bars 11, ensuring that the vertical bars 12 and the horizontal bars 11 are joined together to form a grid structure. Use bridging rods to connect the two vertical bars 12 to increase the stability of the structure.
[0046] The reinforcing bar 13 is fixed, the cross bracket (X-shaped frame) is installed between the crossbars 11, and the triangular bracket (V-shaped) is installed between the crossbars 11 and the front end of the vehicle to provide additional support.
[0047] High-quality steel or aluminum alloy is used as the main raw material for the frame to ensure strength and durability.
[0048] According to the design drawings, the steel is precisely cut using a laser cutting machine or a plasma cutting machine.
[0049] A bending machine is used to shape the cut steel to ensure that each component meets the design requirements.
[0050] Welding is performed on each part using CO2 shielded welding or argon arc welding. First, the horizontal and vertical bars of the main support frame are welded to form a grid-shaped chassis frame.
[0051] Then weld the reinforcing rods, wheel hub brackets, frame brackets, and protective brackets, ensuring that the welds are strong and uniform, and avoiding welding defects.
[0052] After welding is completed, use a grinder to grind the weld joints to ensure a smooth surface.
[0053] The welded frame is subjected to rust prevention treatment, such as spraying rust-preventive paint or electroplating, to improve its corrosion resistance.
[0054] Example 2:
[0055] Based on Example 1, the following is added:
[0056] Reference Figure 2The crossbar 11 is arranged parallel to the direction of vehicle travel. The crossbar 11 includes two crossbars and is symmetrically distributed. The longitudinal bar 12 is arranged perpendicular to the crossbar 11. The longitudinal bar 12 includes two crossbars and is arranged parallel to each other. The crossbar 11 and the longitudinal bar 12 are spliced together to form a grid shape. A bridging bar 121 connects the two longitudinal bars 12.
[0057] Reference Figure 1 and Figure 2 The reinforcing rod 13 includes a cross bracket 131 and a triangular bracket 132. The cross bracket 131 is an X-shaped frame and is fixedly supported between two crossbars 11. The triangular bracket 132 is V-shaped and is supported between the crossbar 11 and the front end of the vehicle.
[0058] The main frame, wheel hub frame, and frame frame are made of high-quality steel or aluminum alloy, providing advantages in structural strength and lightweight design.
[0059] The protective bracket uses corrosion-resistant materials, such as galvanized steel, to ensure stability during long-term use.
[0060] The protective frames are installed at the front middle and rear sides of the main support 1 to ensure the safety of the wheels.
[0061] Secure these frames to the bottom of the main support 1 to ensure the stability of the wheel mounting position.
[0062] The production line is laid out in a reasonable manner in the production workshop, and the division of labor at each workstation is clear, so as to ensure production efficiency and quality.
[0063] Assemble each bracket in the installation sequence to ensure the stability and precision of the frame.
[0064] First install the main support frame and wheel hub support frame, then install the frame support frame and protective support frame.
[0065] After assembly, a comprehensive quality inspection is conducted, including weld points, dimensions, and rust prevention treatment, to ensure that the product meets standards.
[0066] Example 3:
[0067] Based on Example 1, the following is added:
[0068] Reference Figure 1 and Figure 2 The wheel hub bracket 2 includes a front wheel protection bracket 21, a rear wheel protection bracket 22, and a wheel axle mounting bracket 23. The front wheel protection bracket 21 is located at the middle of the front end of the main body bracket 1, the rear wheel protection bracket 22 is located on both sides of the rear end of the main body bracket 1, and the wheel axle mounting bracket 23 is installed on the bottom surface of the main body bracket 1 and is located between the two sets of rear wheel protection brackets 22.
[0069] Reference Figure 1 and Figure 2 The front wheel guard 21 includes a clearance frame 211 and a support frame 212. The clearance frame 211 is concave and horizontally arranged, and the support frame 212 is inverted U-shaped and vertically arranged. The two ends of the support frame 212 are respectively connected to the two sides of the clearance frame 211.
[0070] The rear wheel guard 22 includes an arc frame 221 and a limiting frame 222. The arc frame 221 is arranged along the upper surface of the wheel body at the designed installation position, and the limiting frame 222 is arranged on the inner side of the wheel body at the designed installation position.
[0071] The concave relief frame 211 is horizontally installed at the front center of the main body bracket 1 to ensure that the position of the front hub can accommodate the wheel.
[0072] The inverted U-shaped support frame 212 is installed vertically, with its two ends connected to the two sides of the relief frame 211, providing vertical support to ensure the stability of the front wheel.
[0073] The arc frame 221 is positioned along the upper surface of the designed wheel mounting location to ensure that the frame fits snugly with the wheel.
[0074] The limit bracket 222 is installed on the inside of the wheel body at the designed position to restrict the lateral movement of the wheel and improve the safety of the rear wheel.
[0075] The wheel axle mounting bracket 23 is fixed to the bottom surface of the main support 1 and set between the two sets of rear wheel protection brackets 22 to ensure that the rear wheels can be accurately positioned and installed.
[0076] The front and rear wheel guards are made of aluminum alloy or galvanized steel to provide good strength and corrosion resistance, ensuring stability for long-term use.
[0077] The wheel and axle mounting brackets are also made of durable materials, such as high-quality steel, providing sufficient support and durability.
[0078] Example 4:
[0079] Based on Example 1, the following is added:
[0080] Reference Figure 1 and Figure 2 The vehicle frame bracket 3 includes a baseboard frame 31, a column 32, and a top bracket 33. The baseboard frame 31 is arranged around the bottom surface of the vehicle body and around the ground of the vehicle body. The column 32 is arranged around the baseboard frame 31 and forms a side support frame for the vehicle body. The top bracket 33 is arranged on the top surface of the vehicle body and connected to the column 32.
[0081] Reference Figure 1 and Figure 2The pillar 32 includes an arc-shaped pillar 321, a middle pillar 322 and a rear pillar 323. The arc-shaped pillar 321 is arranged on both sides of the front end of the vehicle body and tilts backward. The middle pillar 322 and the rear pillar 323 are respectively arranged on both sides of the middle part and the rear end of the vehicle body.
[0082] The top support 33 is set on both sides of the top surface of the vehicle body and connected in series at the top of the arc-shaped column 321, the middle column 322 and the rear column 323. The top supports 33 set on both sides are connected to each other through the overlapping frame 331.
[0083] The skirting frame 31 is set around the bottom of the vehicle body to ensure that the frame can fit tightly against the bottom of the vehicle body to form the basic structure.
[0084] The curved pillars 321 are installed on both sides of the front end of the vehicle body and fixed at a backward tilt to ensure that the pillars can provide lateral support for the front end.
[0085] The center pillar 322 is installed on both sides of the middle part of the vehicle body to ensure the structural stability of the middle part.
[0086] The rear pillars 323 are installed on both sides of the rear end of the vehicle body to provide rear support.
[0087] The top bracket 33 is installed on both sides of the vehicle body top surface and connected in series at the top of the arc-shaped column 321, the middle column 322 and the rear column 323 to ensure that the entire top surface structure is firmly connected.
[0088] The top supports 33 on both sides are connected by the overlapping frame 331 to ensure the integrity and stability of the entire top support.
[0089] Use argon arc welding or carbon dioxide shielded welding to ensure a strong weld.
[0090] First, weld the base frame 31 to form the basic structure.
[0091] Then, the arc-shaped column 321, the middle column 322, and the rear column 323 are welded in sequence to ensure the accurate position and angle of the columns.
[0092] Finally, the top support 33 and the overlapping frame 331 are welded to ensure the connection of the entire structure is stable.
[0093] Example 5:
[0094] Based on Example 1, the following is added:
[0095] Reference Figure 2 The protective bracket 4 includes a battery box bracket 41, which is installed in the vehicle body at the predetermined battery installation position. The battery box bracket 41 has a rectangular frame structure and a divider 411 is provided on the battery box bracket 41.
[0096] Reference Figure 1 and Figure 2 The protective bracket 4 includes a crash brace 42, which is installed on the outer sides of the front and rear ends of the vehicle body and frame.
[0097] The anti-collision bracket 42 includes a front guard 421 and a rear guard 422. The front guard 421 is installed on the outer side of the front end of the vehicle body and the frame, and the rear guard 422 is installed on the outer side of the rear end of the vehicle body and the frame.
[0098] Reference Figure 2 The protective bracket 4 includes a top plate reinforcement frame 43, which is installed on the upper side of the vehicle body and the top of the frame. The top plate reinforcement frame 43 is a planar frame structure.
[0099] Install the rectangular frame structure battery box bracket 41 at the predetermined battery installation position inside the vehicle body, ensuring it is firmly fixed to the frame to accommodate the battery.
[0100] A divider 411 is installed inside the battery box bracket 41 to provide separation and fixation of the batteries, ensuring that the batteries do not move during transportation.
[0101] The front guard 421 is installed on the outer side of the front of the vehicle body and frame to provide front-end protection and ensure that the front guard can effectively absorb the impact force.
[0102] The rear guard 422 is installed on the outer rear end of the vehicle body and frame to provide rear-end collision protection and ensure that the rear guard can be tightly integrated with the frame.
[0103] The top plate reinforcement frame 43 is installed on the upper side of the vehicle body and frame top to ensure that the reinforcement frame can be tightly integrated with the top of the frame, providing additional structural support and stability.
[0104] Use argon arc welding or carbon dioxide shielded welding to ensure a strong weld.
[0105] First, weld the battery box bracket 41 and the partition frame 411 to ensure a firm connection of the internal structure.
[0106] Then, the front guardrail 421 and the rear guardrail 422 are welded in sequence to ensure the accurate positioning of the anti-collision bracket.
[0107] Finally, weld the top plate reinforcement frame 43 to ensure a stable connection of the structure.
[0108] Example 6:
[0109] Includes all content from Examples 1-5.
[0110] Choose aluminum alloy tubes of appropriate specifications to ensure good strength and corrosion resistance.
[0111] Sheet metal processing technology is used to bend aluminum alloy tubes into a ring shape to form the basic shape of the footrest frame 31. The formed ring structure is then welded to ensure the stability and firmness of the connection.
[0112] An arc frame 221 is machined on the baseboard frame 31 by a bending machine to ensure that its curvature and position meet the design requirements. Similarly, a relief frame 211 is machined on the baseboard frame 31 to ensure the integrity and functionality of the structure.
[0113] The material is precisely cut using a laser cutting machine to cut out the required shapes of the arc-shaped column 321, rear column 323, and top support 33 according to the design drawings.
[0114] The cut material is placed in a stamping machine and stamped as a whole using a mold to ensure the precise forming and uniformity of the parts.
[0115] The curved column 321 is bent to ensure that it meets the designed curvature and dimensions.
[0116] The rear pillar 323 is formed upright to ensure its stability.
[0117] The top support 33 is planar formed to ensure precise fit with other components.
[0118] Sheet metal forming technology is used for other parts of the vehicle body, such as the central pillar 322, to ensure that each part meets the design requirements.
[0119] Use argon arc welding or carbon dioxide shielded welding to weld and splice the formed parts to ensure a firm connection.
[0120] Use a grinder to grind all weld points and edges to ensure a smooth, burr-free surface.
[0121] All processed parts undergo anti-corrosion treatment, such as spraying anti-rust paint or anodizing, to ensure the durability and corrosion resistance of the materials.
[0122] Use measuring tools to check the dimensions of the machined parts to ensure they meet design standards.
[0123] Strength tests are conducted on key components to ensure their safety and reliability during use.
[0124] The above content is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the scope defined by the structure of the utility model, they should all fall within the protection scope of this utility model.
Claims
1. A frame for a new energy tricycle, comprising a main body frame (1), a wheel hub frame (2), a frame frame (3), and a protective frame (4), wherein the main body frame (1) is disposed at the bottom of the vehicle body, the wheel hub frame (2) is disposed at the middle of the front end and the two sides of the rear end of the main body frame (1), the frame frame (3) is disposed on the upper side of the main body frame (1), and the protective frame (4) is disposed on the outer side and inside of the frame frame (3), characterized in that: The main support (1) includes a crossbar (11), a longitudinal bar (12) and a reinforcing bar (13). The crossbar (11) and the longitudinal bar (12) are spliced together to form the main frame of the chassis. The reinforcing bar (13) is fixedly supported between the crossbar (11) and the longitudinal bar (12).
2. The frame for a new energy tricycle according to claim 1, characterized in that: The crossbar (11) is set parallel to the direction of vehicle travel. The crossbar (11) includes two crossbars and is symmetrically distributed. The longitudinal bar (12) is set perpendicular to the crossbar (11). The longitudinal bar (12) includes two crossbars and is arranged parallel to each other. The crossbar (11) and the longitudinal bar (12) are spliced together to form a grid shape. A bridging bar (121) connects the two longitudinal bars (12).
3. A frame for a new energy tricycle according to claim 1 or 2, characterized in that: The reinforcing rod (13) includes a cross bracket (131) and a triangular bracket (132). The cross bracket (131) is an X-shaped frame and is fixedly supported between two crossbars (11). The triangular bracket (132) is V-shaped and is supported between the crossbar (11) and the front end of the vehicle.
4. The frame for a new energy tricycle according to claim 1, characterized in that: The hub bracket (2) includes a front wheel guard (21), a rear wheel guard (22) and a wheel axle mounting bracket (23). The front wheel guard (21) is located at the middle of the front end of the main body bracket (1). The rear wheel guard (22) is located at both ends of the rear end of the main body bracket (1). The wheel axle mounting bracket (23) is installed on the bottom surface of the main body bracket (1) and is located between the two sets of rear wheel guards (22).
5. The frame for a new energy tricycle according to claim 4, characterized in that: The front wheel guard (21) includes a clearance frame (211) and a support frame (212). The clearance frame (211) is concave and horizontally arranged, and the support frame (212) is inverted U-shaped and vertically arranged. The two ends of the support frame (212) are respectively connected to the two sides of the clearance frame (211). The rear wheel guard (22) includes an arc frame (221) and a limiting frame (222). The arc frame (221) is arranged along the upper surface of the wheel body's designed installation position, and the limiting frame (222) is arranged on the inner side of the wheel body's designed installation position.
6. The frame for a new energy tricycle according to claim 1, characterized in that: The vehicle frame bracket (3) includes a skirting frame (31), a column (32) and a top bracket (33). The skirting frame (31) is arranged around the bottom of the vehicle body and around the ground of the vehicle body. The column (32) is arranged around the skirting frame (31) and forms a side support frame for the vehicle body. The top bracket (33) is arranged on the top surface of the vehicle body and connected to the column (32).
7. The frame for a new energy tricycle according to claim 6, characterized in that: The pillar (32) includes an arc-shaped pillar (321), a middle pillar (322) and a rear pillar (323). The arc-shaped pillar (321) is located on both sides of the front end of the vehicle body and tilts backward. The middle pillar (322) and the rear pillar (323) are respectively located on both sides of the middle and rear ends of the vehicle body. The top bracket (33) is set on both sides of the top surface of the vehicle body and connected in series at the top of the arc-shaped column (321), the middle column (322) and the rear column (323). The top brackets (33) set on both sides are connected to each other through the overlapping frame (331).
8. The frame for a new energy tricycle according to claim 1, characterized in that: The protective bracket (4) includes a battery box bracket (41), which is installed in the vehicle body at the predetermined battery installation position. The battery box bracket (41) is a rectangular frame structure and is provided with a divider (411).
9. The frame for a new energy tricycle according to claim 1, characterized in that: The protective bracket (4) includes a crash protection bracket (42), which is installed on the outer sides of the front and rear ends of the vehicle body and frame; The anti-collision bracket (42) includes a front guard (421) and a rear guard (422). The front guard (421) is installed on the outer side of the front end of the vehicle body and the frame, and the rear guard (422) is installed on the outer side of the rear end of the vehicle body and the frame.
10. A frame for a new energy tricycle according to claim 1, characterized in that: The protective bracket (4) includes a top plate reinforcement frame (43), which is installed on the upper side of the vehicle body and the top of the frame. The top plate reinforcement frame (43) is a planar frame structure.