Deboning, distributing and conveying device

Abstract

The utility model relates to a deboning, distributing and conveying device which comprises a meat conveying belt and an aggregate conveying belt, and a plurality of blanking slope mechanisms used for conveying aggregates to the aggregate conveying belt are arranged on one side of the meat conveying belt. The blanking slope mechanism comprises a pair of mechanism frames fixed on the side wall of the meat conveying belt, an aggregate hopper mounted on the mechanism frames, and a driving cylinder connected between the mechanism frames and the aggregate hopper; the mechanism frame is triangular, the inner side of the upper portion of the aggregate hopper is rotationally connected to the top point position above the mechanism frame, a first mounting shaft is arranged at the top point position of the outer side below the mechanism frame, a second mounting shaft is arranged on the inner side of the aggregate hopper, and the tail end of a cylinder body of the driving cylinder is rotationally connected to the first mounting shaft. The tail end of a cylinder body of the driving cylinder is rotationally connected to the second mounting shaft. According to the deboning, distributing and conveying device, the aggregate can be thoroughly transferred to an aggregate conveying line on the premise that the integrity of the aggregate is ensured through the small-gradient material falling slope mechanism capable of shaking.

Description

Technical Field

[0001] This utility model relates to the field of livestock slaughtering and processing equipment and technology, specifically to a deboning and feeding conveying device. Background Technology

[0002] The pork deboning line mainly consists of a pre-cutting production line and a cutting and trimming conveyor line. It primarily completes the segmentation, deboning, and cutting of the cooled and aged pork carcass. The cutting and trimming conveyor line is equipped with various deboning and cutting devices along its length, separating the meat and bones for workers to process and trim. Existing conveyor lines generally use transfer boxes for bone collection. Because these boxes require constant handling and cleaning, the workload is significant. Some manufacturers have adopted a dual-line bone and meat conveyor system, where the meat and bone conveyor lines are staggered and connected by ramps. Workers feed the separated bone along the ramp onto the bone conveyor belt. With this structure, if the ramp slope is too steep, the bone is prone to breakage and fragmentation; if the slope is too shallow, the bone tends to stick and accumulate on the ramp. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the defect that the connecting slope of the existing bone and meat double-line conveying device is prone to cause the aggregate to break or stick together, and to provide a bone-scraping and material-separating conveying device, which, through a small-slope, vibrating material drop slope mechanism, ensures the integrity of the aggregate and enables the aggregate to be completely transferred to the aggregate conveying line.

[0004] This deboning and conveying device includes a meat conveyor belt for conveying deboned meat and a bone conveyor belt for conveying deboned meat. The meat conveyor belt has several discharge ramps on one side for conveying bone from the bone conveyor belt. Each discharge ramp includes a pair of frames fixed to the side wall of the meat conveyor belt, a bone hopper mounted on the frames, and a drive cylinder connected between the frames and the hopper. The frames are triangular in shape. The upper inner side of the bone hopper is rotatably connected to the upper apex of the frames. A first mounting shaft is located at the lower outer apex of the frames, and a second mounting shaft is located inside the bone hopper. The end of the drive cylinder is rotatably connected to both the first and second mounting shafts.

[0005] Furthermore, the aggregate hopper includes side plates on both sides and an aggregate discharge ramp connecting the two side plates.

[0006] Furthermore, a slope reinforcement frame is provided below the material feeding slope.

[0007] In the optimized configuration, the meat conveyor belt is provided with a one-to-one integrated workstation platform on the opposite side of the discharge slope mechanism, and the workstation platform is hinged to the frame of the meat conveyor belt.

[0008] Specifically, the upstream of the meat conveyor belt is provided with a feeding load-bearing chain plate, an uphill line chain plate, and a discharge load-bearing chain plate.

[0009] This utility model provides a bone-removing and material conveying device that overcomes the defects of existing bone and meat dual-line conveying devices where the connecting slope easily causes the aggregate to break or stick together. Its beneficial effects are: through a small-slope, vibrating material dropping slope mechanism, it ensures the integrity of the aggregate and allows the aggregate to be completely transferred to the aggregate conveying line. Attached Figure Description

[0010] The following description, in conjunction with the accompanying drawings, further illustrates a bone-removing and material-conveying device according to this utility model:

[0011] Figure 1 This is a top-down plan view of the overall assembly structure of the bone-splitting and conveying device;

[0012] Figure 2 yes Figure 1 A magnified view of part A in the middle;

[0013] Figure 3 This is a side view plan view of the meat conveyor belt in the deboning and feeding conveying device.

[0014] Figure 4 yes Figure 3 A magnified view of part B in the middle;

[0015] Figure 5 This is a bottom-view plan view of the meat conveyor belt in this deboning and material conveying device.

[0016] Figure 6 yes Figure 5 A magnified view of part C in the middle.

[0017] In the picture:

[0018] 1-Meat conveyor belt; 11-Workstation platform; 12-Feeding load-bearing chain plate; 13-Uphill line chain plate; 14-Discharge load-bearing chain plate;

[0019] 2- Aggregate conveyor belt;

[0020] 3-Discharge slope mechanism; 31-Mechanism frame; 32-Aggregate hopper; 33-Drive cylinder; 311-First mounting shaft; 321-Second mounting shaft; 322-Side plate; 323-Aggregate discharge slope plate; 324-Slope plate reinforcement frame. Detailed Implementation

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0022] In the description of this utility model, it should be understood that the terms "left", "right", "front", "rear", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] The present invention will be further described below with specific embodiments, but the scope of protection of the present invention is not limited to the following embodiments.

[0024] Implementation method 1: such as Figures 1 to 6 As shown, the system includes a meat conveyor belt 1 for conveying the removed meat and a bone conveyor belt 2 for conveying the removed meat. The meat conveyor belt 1 has several discharge ramp mechanisms 3 on one side for conveying bone from the bone conveyor belt 2. Each discharge ramp mechanism 3 includes a pair of frame frames 31 fixed to the side wall of the meat conveyor belt 1, a bone hopper 32 mounted on the frame frames 31, and a drive cylinder 33 connecting the frame frames 31 and the bone hopper 32. The frame frames 31 are triangular. The upper inner side of the bone hopper 32 is rotatably connected to the upper apex of the frame frames 31. A first mounting shaft 311 is located at the lower outer apex of the frame frames 31, and a second mounting shaft 321 is located inside the bone hopper 32. The end of the drive cylinder 33 is rotatably connected to the first mounting shaft 311, and the end of the drive cylinder 33 is rotatably connected to the second mounting shaft 321.

[0025] Implementation method 2: such as Figure 2 , 4 As shown in Figure 6, the aggregate hopper 32 of this bone-removing and conveying device includes side plates 322 on both sides and a bone-carrying discharge ramp 323 connecting the side plates 322. The side plates and the bone-carrying discharge ramp form a U-shaped groove frame for temporarily collecting the separated aggregate. A ramp reinforcement frame 324 is provided below the bone-carrying discharge ramp 323 to ensure the load-bearing strength of the ramp. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0026] Implementation method 3: such as Figure 1 ,3 As shown in Figure 5, the meat conveyor belt 1 of this deboning and sorting conveying device has a corresponding integrated workstation platform 11 on the opposite side of the discharge slope mechanism 3. The workstation platform 11 is hinged to the frame of the meat conveyor belt 1. This facilitates the alignment of the workers with the workstation of the discharge slope mechanism, the integrated structure is less prone to positional displacement, and it can be stored for easy cleaning of the workshop space. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0027] Implementation method 4: such as Figure 1 As shown, the upstream of the meat conveyor belt 1 of this deboning and material conveying device is equipped with an infeed load-bearing chain plate 12, an uphill line chain plate 13, and an outlet load-bearing chain plate 14. These are respectively used for bearing the weight of the carcass raw materials, feeding materials onto the conveyor belt, and bearing the weight of the meat discharged from the conveyor belt. This is the conventional auxiliary equipment structure of existing deboning lines and will not be described in detail. The remaining structures and components are as described in Embodiment 1 and will not be repeated.

[0028] This device is used in conjunction with various hoisting or side-mounted CNC deboning equipment, devices, mechanisms, or robotic arms. Its main function is to separate and transport bone and meat during the deboning process. During operation: the bone material, after being segmented by the upstream central circular saw, is fed onto the meat conveyor belt. Deboning mechanisms are installed above the meat conveyor belt and between each workstation. Workers feed the bone material cut by the upstream deboning mechanism at their workstation into the bone hopper. The meat conveyor belt continuously transports the bone downstream until it is completely separated, and the meat exits downstream. Once the bone material in the bone hopper of the discharge ramp mechanism reaches a certain amount, the worker uses a foot switch to retract the drive mechanism, which tilts the bone hopper towards the bone conveyor belt. Most of the bone material slides down onto the conveyor belt and is transported downstream. Then, by continuously stepping on the switch to operate the telescopic cylinder for short-range extension and retraction, the bone hopper vibrates, shaking off the bottom layer of adhered bone material onto the conveyor belt, achieving complete and thorough separation of the bone material.

[0029] This bone-removing and material conveying device overcomes the shortcomings of existing bone and meat dual-line conveying devices where the connecting slope easily causes aggregate breakage or adhesion. Through a small-slope, vibrating material drop mechanism, it ensures the integrity of the aggregate and allows it to be completely transferred to the aggregate conveying line.

[0030] The above description illustrates the main features, basic principles, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments or examples described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the above embodiments or examples should be considered exemplary and not restrictive. The scope of this utility model is defined by the appended claims rather than the foregoing description, and therefore all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A deboning and material conveying device, characterized in that: It includes a meat conveyor belt (1) for conveying the removed meat and a bone conveyor belt (2) for conveying the removed meat; wherein, the meat conveyor belt (1) is provided with a plurality of dropping slope mechanisms (3) on one side for conveying bone from to the bone conveyor belt (2). The material discharge slope mechanism (3) includes a pair of mechanism frames (31) fixed on the side wall of the meat conveyor belt (1), a bone hopper (32) installed on the mechanism frame (31), and a drive cylinder (33) connected between the mechanism frame (31) and the bone hopper (32). The mechanism frame (31) is triangular. The upper inner side of the bone hopper (32) is rotatably connected to the upper vertex of the mechanism frame (31). The lower outer vertex of the mechanism frame (31) is provided with a first mounting shaft (311). The inner side of the bone hopper (32) is provided with a second mounting shaft (321). The cylinder end of the drive cylinder (33) is rotatably connected to the first mounting shaft (311), and the cylinder end of the drive cylinder (33) is rotatably connected to the second mounting shaft (321).

2. The bone-removing and material-conveying device according to claim 1, characterized in that: The aggregate hopper (32) includes side plates (322) on both sides and an aggregate discharge ramp (323) connecting the side plates (322) to the aggregate.

3. The bone-removing and material-conveying device according to claim 2, characterized in that: A slope reinforcement frame (324) is provided below the material drop slope plate (323).

4. The bone-removing and material-conveying device according to claim 3, characterized in that: The meat conveyor belt (1) has a corresponding integrated workstation (11) on the opposite side of the material drop slope mechanism (3), and the workstation (11) is hinged to the frame of the meat conveyor belt (1).

5. The bone-removing and material-conveying device according to claim 4, characterized in that: The upstream of the meat conveyor belt (1) is provided with a feeding load-bearing chain plate (12), an uphill line chain plate (13), and a discharge load-bearing chain plate (14).

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