Angle-adjustable large sponge conveying device

The conveyor belt angle adjustment structure driven by the support frame and electric cylinder solves the problems of high cost and low efficiency of existing large sponge conveying devices, and realizes flexible conveying angle adjustment and efficient multi-layer sponge storage.

CN224118145UActive Publication Date: 2026-04-14JIANGSU JUNSHENG HOME TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing large-scale sponge conveying devices require lifting equipment, which is costly, occupies a large area, and has low lifting efficiency, making it difficult to meet the needs of multi-layer sponge storage racks.

Method used

It adopts a support frame, conveying mechanism and electric cylinder design. The electric cylinder drives the side plate angle adjustment to realize flexible adjustment of the conveyor belt angle. The lever structure eliminates the need for an additional frame and lifting device, and directly adjusts the conveying angle.

Benefits of technology

It saves space and equipment costs, improves conveying efficiency, adapts to the needs of multi-layer sponge storage racks, and enables rapid angle switching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The angle-adjustable large sponge conveying device is characterized in that a first connecting plate is arranged on the upper surface of a side frame, one side of the side frame is connected with an extension frame, and an electric cylinder is rotationally arranged on the upper surface of the extension frame; the bottoms of the two side plates are connected through a plurality of second connecting rods, the middle positions of the lower surfaces of the two side plates are rotationally connected with the first connecting plate through the second connecting plate, a first driven roller, a second driven roller, a driving roller and a plurality of supporting rollers are arranged between the two side plates, and the two ends of the conveying belt are connected with the first driven roller and the second driven roller correspondingly. The sponge conveying device is reasonable in structure, the electric cylinder drives the side plates to adjust the angle, so that the angle of the conveying belt is adjusted, the conveying angle of a large sponge is adjusted, the lever type adjusting structure does not need to be additionally provided with a machine frame and a lifting device, the cost is reduced, and the production efficiency is improved. The space and the equipment investment cost are saved, and meanwhile the conveying angle can be rapidly switched.
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Description

Technical Field

[0001] This utility model relates to the field of sponge conveying equipment technology, specifically a large sponge conveying device with adjustable angle. Background Technology

[0002] Commonly used sponges are made from wood cellulose fibers or foamed plastic polymers. There are also natural sponges made from sponge animals, most of which are used for body cleaning or painting. Additionally, there are three other types of synthetic sponges made from materials such as low-density polyether (non-absorbent), polyvinyl alcohol (highly absorbent material with no obvious pores), and polyester.

[0003] Depending on customer needs, large-sized sponges are sometimes required, with lengths reaching twenty meters or even longer. After continuous foaming and molding, these large sponges need to be transported to sponge storage racks via a conveyor system. To save space, sponge storage racks are sometimes multi-layered. Currently, to accommodate multi-layered sponge storage racks, a liftable conveyor belt is installed within the support frame of the large sponge conveyor system. However, this liftable conveyor system currently requires a lifting device, resulting in high costs, a large footprint, and low efficiency in the lifting process. Therefore, an improved technology is urgently needed to solve this problem in the existing technology. Utility Model Content

[0004] The purpose of this invention is to provide a large-scale sponge conveying device with adjustable angle to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a large sponge conveying device with adjustable angle, comprising a support frame, a conveying mechanism, and an electric cylinder;

[0006] The support frame includes a side frame, a first connecting plate, a first connecting rod, and an extension frame. There are two side frames, which are connected to each other by a number of first connecting rods. Each side frame has a first connecting plate on its upper surface. Each side frame is connected to an extension frame on one side. The extension frame has a first support on its upper surface. The bottom of the electric cylinder is connected to the first support via a rotating shaft.

[0007] The conveying mechanism includes side plates, second connecting rods, a motor, a first driven roller, a second driven roller, a driving roller, support rollers, and a conveyor belt. There are two side plates, and the bottoms of the two side plates are connected by several second connecting rods. The lower surface of one of the second connecting rods is also connected to a motor mounting plate, and a motor is installed on the lower surface of the motor mounting plate. A second connecting plate is located in the middle of the lower surfaces of the two side plates. The second connecting plate corresponds to the first connecting plate one-to-one and is rotatably connected to the corresponding first connecting plate through a shaft. A first driven roller and a second driven roller are respectively installed between the two side plates and at both ends. A driving roller is installed between the two side plates and near the second connecting plate. Several support rollers are also evenly arranged between the two side plates. The two ends of the conveyor belt are respectively connected to the first driven roller and the second driven roller, and the conveyor belt is also supported on the driving roller and the support rollers.

[0008] The piston rod of the electric cylinder is rotatably connected to the second support via a rotating shaft. The second support is located on the lower surface of one of the second connecting rods. The electric cylinder and the motor are respectively located on both sides of the support frame.

[0009] Preferably, the present invention provides a large sponge conveying device with adjustable angle, wherein the output shaft of the motor, the first driven roller and the driving roller are all provided with sprockets at the same end, wherein the driving roller is provided with two parallel sprockets, the motor and the driving roller are linked together by sprockets and chains, and the driving roller and the driven roller are linked together by sprockets and chains.

[0010] Preferably, the present invention provides a large sponge conveying device with adjustable angle, wherein reinforcing plates are provided on both sides of the second connecting plate.

[0011] Preferably, the present invention provides a large sponge conveying device with adjustable angle, wherein a plurality of reinforcing rods are provided between adjacent first connecting rods, and the motor mounting plate is also connected to the corresponding reinforcing rods.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The side plate is rotatably connected to the first connecting plate of the support frame via the second connecting plate and the rotating shaft. The side plate is driven by an electric cylinder to adjust the angle, thereby adjusting the angle of the conveyor belt and the large sponge conveying angle. This lever-type adjustment structure eliminates the need for additional frames and lifting devices, saving space and equipment investment costs. At the same time, it can quickly switch conveying angles, greatly improving efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 For the appendix Figure 1 Enlarged structural diagram of point A in the middle;

[0016] Figure 3 For the appendix Figure 1 Enlarged structural diagram of point B in the middle;

[0017] Figure 4 For the appendix Figure 1 A schematic diagram of the left-side view structure;

[0018] Figure 5 This is a schematic diagram showing the positional relationship between the present invention and the sponge storage rack (sponge placed in the first layer);

[0019] Figure 6 This is a schematic diagram showing the positional relationship between the present invention and the sponge storage rack (the sponge is placed on the second layer).

[0020] In the diagram: 1. Side frame; 2. First connecting plate; 3. First connecting rod; 4. Extension frame; 5. First support; 6. Electric cylinder; 7. Side plate; 8. Second connecting rod; 9. Motor; 10. First driven roller; 11. Second driven roller; 12. Drive roller; 13. Support roller; 14. Conveyor belt; 15. Motor mounting plate; 16. Second connecting plate; 17. Second support; 18. Shaft; 19. Sprocket; 20. Chain; 21. Reinforcing plate; 22. Reinforcing rod. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution: a large sponge conveying device with adjustable angle, including a support frame, a conveying mechanism, and an electric cylinder 6;

[0024] The support frame includes a side frame 1, a first connecting plate 2, a first connecting rod 3, and an extension frame 4. There are two side frames 1, which are connected to each other by several first connecting rods 3. Several reinforcing rods 22 are provided between adjacent first connecting rods 3 to ensure the stability of the side plate 7, thereby ensuring the stability of the entire conveying mechanism. The upper surface of each side frame 1 is provided with a first connecting plate 2, and one side of each side frame 1 is connected to the extension frame 4. The upper surface of the extension frame 4 is provided with a first support 5, and the bottom of the electric cylinder 6 is connected to the first support 5 through a rotating shaft.

[0025] The conveying mechanism includes side plates 7, second connecting rods 8, motors 9, first driven rollers 10, second driven rollers 11, driving rollers 12, support rollers 13, and conveyor belts 14. There are two side plates 7, and their bottoms are connected by several second connecting rods 8. One of the second connecting rods 8 has a motor mounting plate 15 connected to its lower surface. The motor mounting plate 15 is also connected to a corresponding reinforcing rod 22. A motor 9 is mounted on the lower surface of the motor mounting plate 15. A second connecting plate 16 is positioned between the lower surfaces of the two side plates 7, and the second connecting plate 16 corresponds one-to-one with the first connecting plate 2. The shaft 18 is rotatably connected to the corresponding first connecting plate 2. The two sides of the second connecting plate 16 are provided with reinforcing plates 21 to ensure the structural strength of the second connecting plate 16. The first driven roller 10 and the second driven roller 11 are respectively provided between the two side plates 7 and at both ends. The driving roller 12 is provided between the two side plates 7 and at a position close to the second connecting plate 16. Several support rollers 13 are also evenly provided between the two side plates 7. The two ends of the conveyor belt 14 are respectively connected to the first driven roller 10 and the second driven roller 11. The conveyor belt 14 is also supported on the driving roller 12 and the support roller 13.

[0026] The piston rod of the electric cylinder 6 is rotatably connected to the second support 17 via a rotating shaft. The second support 17 is located on the lower surface of one of the second connecting rods 8. The electric cylinder 6 and the motor 9 are respectively located on both sides of the support frame.

[0027] The output shaft of motor 9, the first driven roller 10, and the driving roller 12 are all equipped with sprockets 19 at the same end. The driving roller 12 is equipped with two sprockets 19 arranged side by side. Motor 9 and driving roller 12 are linked together by sprockets 19 and chain 20. Driving roller 12 and driven roller are linked together by sprockets 19 and chain 20. Through the above connection structure, after motor 9 is started, the output shaft of motor 9 drives one of the sprockets 19 of driving roller 12 to rotate through sprockets 19 and chain 20. After driving roller 12 rotates, it drives the sprocket 19 of first driven roller 10 to rotate through the other sprocket 19 and chain 20, thereby driving the conveyor belt 14 to rotate.

[0028] Installation method and operating principle: First, assemble the support frame by welding. Weld the two side frames 1 together using the first connecting rod 3. Then, weld the extension frame 4 to the side frames 1 on both sides to complete the assembly of the support frame. Connect the two side plates 7 by first connecting the first driven roller 10, the second driven roller 11, the driving roller 12, and the support roller 13 to the side plates 7 via bearings. Then, connect the two side plates 7 together using several second connecting rods 8. A motor mounting plate 15 is also installed between the two side plates 7. The second connecting rods 8 are reinforced by reinforcing rods 22. Weld a second connecting plate 16 to the middle position of the lower surface of the side plate 7. The second connecting plate 16 is rotatably connected to the first connecting plate 2 via a shaft 18. Reinforcing plates 21 are welded to both sides of the second connecting plate 16 to increase strength. Place the conveyor belt 14 sequentially outside the first driven roller 10, the second driven roller 11, the driving roller 12, and the support roller 13. Connect the two ends of the conveyor belt 14 with connectors to complete the installation of the conveyor belt 14. The motor 9 is mounted on the lower surface of the motor mounting plate 15. The motor 9 is connected to one of the sprockets 19 at one end of the drive roller 12 via sprockets 19 and chain 20. The other sprocket 19 of the drive roller 12 is connected to the sprocket 19 at one end of the first driven roller 10 via chain 20. Finally, the bottom end of the electric cylinder 6 is rotatably connected to the first support 5 on the upper surface of the extension frame 4 via a rotating shaft. The piston rod of the electric cylinder 6 is rotatably connected to the second support 17 on the lower surface of one of the first connecting rods 3 via a rotating shaft, thus completing the installation. In use, the motor 9 is started. The motor 9 drives the sprocket 19 at one end of the drive roller 12 to rotate via chain 20 and sprockets 19. The other sprocket 19 on the drive roller 12 is connected to the sprocket 19 at one end of the first driven roller 10 via chain 20, thereby driving the first driven roller 10 to rotate. The first driven roller 10 drives the conveyor belt 14 to rotate, thereby realizing the conveying of large sponges. As the large sponge moves onto the conveyor belt 14, the angle of the conveying mechanism is adjusted according to the available space in the sponge storage rack. When the piston rod of the electric cylinder 6 pushes outward, one end of the first driven roller 10 descends, thereby conveying the large sponge to one layer of the sponge storage rack. Figure 5 As shown, when the piston rod of the electric cylinder 6 retracts inward, one end of the first driven roller 10 descends, thereby conveying the large sponge to the second-level space of the sponge storage rack, as... Figure 6 As shown. This embodiment works in conjunction with a two-layer sponge storage rack. When the height of the support frame is increased, it can be used for a three-layer or higher sponge storage rack. This utility model has a reasonable structure. The side plate 7 is rotatably connected to the first connecting plate 2 of the support frame through the second connecting plate 16 and the rotating shaft. The side plate 7 is driven by the electric cylinder 6 to adjust the angle, thereby adjusting the angle of the conveyor belt 14, and thus adjusting the conveying angle of large sponges. This lever-type adjustment structure eliminates the need for additional frames and lifting devices, saving space and equipment investment costs. At the same time, it allows for quick switching of conveying angles, greatly improving efficiency.

[0029] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

[0030] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A large-scale sponge conveying device with adjustable angle, characterized in that: Includes support frame, conveying mechanism and electric cylinder (6); The support frame includes a side frame (1), a first connecting plate (2), a first connecting rod (3), and an extension frame (4). There are two side frames (1), and the two side frames (1) are connected to each other by a number of first connecting rods (3). The upper surface of each side frame (1) is provided with a first connecting plate (2). One side of each side frame (1) is connected to the extension frame (4). The upper surface of the extension frame (4) is provided with a first support (5). The bottom of the electric cylinder (6) is connected to the first support (5) through a rotating shaft. The conveying mechanism includes a side plate (7), a second connecting rod (8), a motor (9), a first driven roller (10), a second driven roller (11), a driving roller (12), a support roller (13), and a conveyor belt (14). There are two side plates (7), and the bottoms of the two side plates (7) are connected by several second connecting rods (8). The lower surface of one of the second connecting rods (8) is also connected to a motor mounting plate (15). The motor mounting plate (15) is equipped with a motor (9) on its lower surface. A second connecting plate (16) is located in the middle of the lower surfaces of the two side plates (7). The second connecting plate (16) is connected to the first connecting rod (10). The connecting plates (2) are rotatably connected to the corresponding first connecting plates (2) through the shaft (18). A first driven roller (10) and a second driven roller (11) are respectively provided between the two side plates (7) and at both ends. A driving roller (12) is provided between the two side plates (7) and at a position close to the second connecting plate (16). Several support rollers (13) are also evenly provided between the two side plates (7). The two ends of the conveyor belt (14) are respectively connected to the first driven roller (10) and the second driven roller (11). The conveyor belt (14) is also supported on the driving roller (12) and the support roller (13). The piston rod of the electric cylinder (6) is rotatably connected to the second support (17) via a rotating shaft. The second support (17) is located on the lower surface of one of the second connecting rods (8). The electric cylinder (6) and the motor (9) are respectively located on both sides of the support frame.

2. The large-scale sponge conveying device with adjustable angle according to claim 1, characterized in that: The output shaft of the motor (9), the first driven roller (10) and the driving roller (12) are all provided with sprockets (19) at the same end. The driving roller (12) is provided with two sprockets (19) arranged side by side. The motor (9) and the driving roller (12) are linked together by sprockets (19) and chain (20). The driving roller (12) and the driven roller are linked together by sprockets (19) and chain (20).

3. The large-scale sponge conveying device with adjustable angle according to claim 1, characterized in that: The second connecting plate (16) is provided with reinforcing plates (21) on both sides.

4. The large-scale sponge conveying device with adjustable angle according to claim 1, characterized in that: Several reinforcing rods (22) are provided between adjacent first connecting rods (3), and the motor mounting plate (15) is also connected to the corresponding reinforcing rods (22).