Rotor discharging and carrying equipment

By designing a rotor unloading and handling equipment and utilizing detectors and an automated gripper system, real-time quality inspection and automated transportation of rotor workpieces were achieved, solving the problem of complex rotor workpiece unloading and handling operations and improving processing efficiency and rework efficiency.

CN224118243UActive Publication Date: 2026-04-14SANZHIXIN (JIAXING) AUTOMATION EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SANZHIXIN (JIAXING) AUTOMATION EQUIPMENT CO LTD
Filing Date
2025-04-14
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The separation of the unloading and handling operations for rotor workpieces leads to complex operations, making it difficult to identify and rework defective workpieces, resulting in low rework efficiency and affecting the efficiency of finished product processing.

Method used

Design a rotor unloading and handling device, including an unloading plate chain, a truss frame, a positioning plate, a rework belt, and a cylinder gripper system. The device detects the workpiece status in real time through a detector, automatically sending qualified workpieces to the unloading plate chain or unqualified workpieces to the rework belt. The device achieves automated operation by using servo motors and cylinders working together.

Benefits of technology

This enables efficient machining and quality inspection of rotor workpieces, improves machining efficiency, reduces transportation time, and ensures timely rework of defective workpieces.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224118243U_ABST
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Abstract

The utility model provides rotor discharging and carrying equipment, and belongs to the technical field of rotor machining. Rotor discharging carrying equipment comprises a plurality of discharging plate chains arranged side by side, a truss frame, a plurality of positioning discs used for containing rotating workpieces and a repairing belt, the truss frame is located over the discharging plate chains, and the truss frame comprises a sliding module, a sliding base and a servo motor used for driving the sliding base to move leftwards or rightwards. The sliding module is in sliding fit with the sliding seat; a first lifting air cylinder is fixed to the sliding base, a second lifting air cylinder is fixedly connected to a piston rod of the first lifting air cylinder, a clamping jaw air cylinder is fixedly connected to a piston rod of the second lifting air cylinder, and a clamping jaw piece used for clamping a rotor workpiece is fixed to the clamping jaw air cylinder. The repair belt is located under the clamping jaw piece. The utility model has the advantage of high processing efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of rotor processing technology, specifically a rotor unloading and handling device. Background Technology

[0002] A rotor refers to a rotating body supported by bearings. Objects without their own axis of rotation, such as optical discs, can be considered rotors when rigidly connected or equipped with an additional shaft. After machining, rotors require unloading and transport. However, these two operations are separated, requiring a robotic arm and grippers to move the rotor workpiece from the unloading mechanism to the transport mechanism. This process is complex, makes it difficult to judge defective rotor workpieces, and even after determining their suitability, defective workpieces cannot be separated for rework. Generally, defective workpieces are simply placed in a storage box and then transported together with the rotor workpieces for rework, resulting in slow rework efficiency and generally low overall production efficiency. Summary of the Invention

[0003] The purpose of this utility model is to address the aforementioned problems in existing technologies and propose a solution.

[0004] A rotor unloading and handling device has the advantage of high processing efficiency.

[0005] The purpose of this utility model can be achieved through the following technical solution: A rotor unloading and conveying device includes several unloading plate chains arranged side by side, a truss frame, several positioning discs for placing rotating workpieces, and a repair belt. The truss frame is located directly above several unloading plate chains. The truss frame includes a sliding module, a sliding seat, and a servo motor for driving the sliding seat to move to the left or right. The sliding module and the sliding seat are slidably engaged.

[0006] A first lifting cylinder is fixed on the sliding seat, a second lifting cylinder is fixedly connected to the piston rod of the first lifting cylinder, a gripper cylinder is fixedly connected to the piston rod of the second lifting cylinder, and a gripper for gripping the rotor workpiece is fixed on the gripper cylinder.

[0007] The repair belt is located directly below the gripper.

[0008] Preferably, a transmitter is installed on one side of the rework belt, and a receiver is installed on the side of the feed plate chain near the rework belt, for detecting whether the rotor workpiece is located on the feed plate chain.

[0009] Preferably, the repair belt is arranged parallel to the unloading plate chain.

[0010] Preferably, the sliding module is set in a direction perpendicular to the direction of the feed plate chain.

[0011] Compared with the prior art, the advantages of this utility model are: by adding a rework belt and a sliding module, it is beneficial to detect in real time, and the status and quality of the rotor workpiece can be judged in real time by the program, and the rotor workpiece can be automatically sent to the unloading plate chain or the rework belt, saving transportation time and improving the processing efficiency and quality of the rotor workpiece. Attached Figure Description

[0012] Figure 1 This is an overall structural diagram of this utility model.

[0013] Figure 2 This is a structural diagram of the feeding plate chain, truss frame, and positioning plate in this utility model.

[0014] Figure 3 This is a partial structural diagram of the present invention.

[0015] In the diagram, 2 is the feeding plate chain; 31 is the sliding module; 32 is the sliding seat; 33 is the servo motor; 4 is the positioning plate; 5 is the rework belt; 61 is the first lifting cylinder; 62 is the second lifting cylinder; 63 is the gripper cylinder; 64 is the gripper component; 71 is the transmitter; and 72 is the receiver. Detailed Implementation

[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0017] like Figures 1 to 3 As shown, a rotor unloading and handling device includes several unloading plate chains 2 arranged side by side, a truss frame, several positioning discs 4 for placing rotating workpieces, and a repair belt 5. The truss frame is located directly above the several unloading plate chains 2. The truss frame includes a sliding module 31, a sliding seat 32, and a servo motor 33 for driving the sliding seat 32 to move to the left or right. The sliding module 31 and the sliding seat 32 are slidably engaged.

[0018] A first lifting cylinder 61 is fixed on the sliding seat 32. A second lifting cylinder 62 is fixedly connected to the piston rod of the first lifting cylinder 61. A gripper cylinder 63 is fixedly connected to the piston rod of the second lifting cylinder 62. A gripper 64 for gripping the rotor workpiece is fixed on the gripper cylinder 63.

[0019] The repair belt 5 is located directly below the gripper 64.

[0020] This equipment also includes a detector for monitoring the condition of the rotor workpiece.

[0021] Using the above structure, the rotor workpiece is gripped and removed from the positioning disk 4 by the gripper 64. The status of the rotor workpiece is monitored in real time by the detector program. If the rotor workpiece meets the standard, the servo motor 33 is driven to move the sliding seat 32 to the left or right on the sliding module 31. Simultaneously, the piston rod of the first lifting cylinder 61 on the sliding seat 32 descends, causing the second lifting cylinder 62 to descend. The second lifting cylinder 62, like the first lifting cylinder 61, causes the gripper cylinder 63 fixedly mounted below it to move downwards. The gripper cylinder 63 then causes the gripper 64 to descend more precisely to a position where it can grip the rotor workpiece. The rotor workpiece is gripped by the gripper 64 and placed onto the unloading chain 2. If the detector program detects a quality problem with the rotor workpiece, it can be automatically gripped by the gripper 64 and moved to the top of the rework belt 5 next to the loading chain by the servo motor 33. It is then lowered and placed onto the rework belt 5 for further rework. This structure facilitates real-time detection and allows the program to judge the status and quality of the rotor workpiece in real time, automatically sending it to the unloading chain 2 or the rework belt 5. This saves transportation time and improves the processing efficiency and quality of the rotor workpiece.

[0022] Specifically, such as Figures 1 to 3 As shown, a transmitter 71 is installed on one side of the rework belt 5, and a receiver 72 is installed on the side of the feed plate chain 2 near the rework belt 5, for detecting whether the rotor workpiece is located on the feed plate chain 2.

[0023] In this invention, the transmitter 71 and receiver 72 are existing technologies and are common through-beam switch components.

[0024] With the above structure, the transmitter 71 and receiver 72 can receive signals, which is beneficial for real-time detection and judgment of whether the rotor workpiece is located on the feed plate chain 2, resulting in better detection effect.

[0025] like Figures 1 to 3 As shown, the rework belt 5 is arranged parallel to the unloading plate chain 2. The sliding module 31 is arranged perpendicular to the unloading plate chain 2. This facilitates the placement and transport of the rotor workpiece.

[0026] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0027] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Meanwhile, the word "and / or" throughout the text means including three solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0028] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0029] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A rotor unloading and conveying device, comprising, for example, a plurality of unloading plate chains (2) arranged side by side, a truss frame, a plurality of positioning discs (4) for placing rotating workpieces, and a rework belt (5), characterized in that, The truss frame is located directly above several feed plate chains (2). The truss frame includes a sliding module (31), a sliding seat (32), and a servo motor (33) for driving the sliding seat (32) to move to the left or right. The sliding module (31) and the sliding seat (32) are in sliding cooperation. A first lifting cylinder (61) is fixed on the sliding seat (32), a second lifting cylinder (62) is fixedly connected to the piston rod of the first lifting cylinder (61), a gripper cylinder (63) is fixedly connected to the piston rod of the second lifting cylinder (62), and a gripper (64) for gripping the rotor workpiece is fixed on the gripper cylinder (63). The repair belt (5) is located directly below the gripper (64).

2. The rotor unloading and conveying device according to claim 1, characterized in that, A transmitter (71) is installed on one side of the rework belt (5), and a receiver (72) is installed on the side of the feed plate chain (2) near the rework belt (5) to detect whether the rotor workpiece is located on the feed plate chain (2).

3. The rotor unloading and conveying device according to claim 1, characterized in that, The repair belt (5) is arranged in parallel with the feed plate chain (2).

4. The rotor unloading and conveying device according to claim 1, characterized in that, The setting direction of the sliding module (31) is perpendicular to the setting direction of the feed plate chain (2).