High-performance material production mechanism for single-roller melt rapid quenching method

Abstract

The utility model discloses a high-performance material production mechanism for a single-roller melt rapid quenching method, which belongs to the field of high-performance material production, and comprises a body mechanism, the inner end of the body mechanism is rotatably connected with a cooling mechanism, the upper part of the cooling mechanism is movably connected with a material guide mechanism, and the upper part of the material guide mechanism is movably connected with a roller. The cooling mechanism comprises cooling rollers, reinforcing blocks are mounted at the outer ends of the cooling rollers, clamping frames which are symmetrically distributed are fixedly connected to the outer ends of the reinforcing blocks, each clamping frame is of an L-shaped structure, and positioning rods are slidably connected to the inner ends of the clamping frames; by arranging the L-shaped clamping frames, the cooling rollers can be conveniently and rapidly installed, and when the cooling rollers are disassembled, the multiple cooling rollers can be conveniently and rapidly disassembled and installed only by pulling the positioning rods, enabling the clamping blocks to release positioning with the assembling frames and then rotating the cooling rollers. The practicability of the high-performance material production mechanism structure for the single-roller melt rapid quenching method is improved, and the production efficiency of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of high-performance material production, and in particular to a high-performance material production mechanism for single-roll melt rapid quenching method. Background Technology

[0002] Single-roll melt quenching is an efficient process for producing high-performance materials, such as amorphous alloys and metastable alloys. It is a commonly used method in the preparation of high-performance materials. It is mainly used to rapidly cool molten alloys or polymers, so that they form amorphous or fine-grained structures during the cooling process, thereby improving the performance of the materials.

[0003] Existing high-performance material production equipment has certain drawbacks. First, the rollers used in the single-roller cooling system of high-performance material production equipment wear out quickly due to high usage demand. However, the installation and disassembly of the rollers in existing equipment are cumbersome, and long-term roller maintenance can cause the single-roller cooling system to malfunction, affecting the production efficiency of high-performance materials. To address this, we propose a high-performance material production mechanism using the single-roller melt rapid quenching method. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, the purpose of this utility model is to provide a high-performance material production mechanism for single-roller melt rapid quenching. By setting a snap-fit ​​bracket and a positioning rod, the L-shaped snap-fit ​​bracket allows for convenient installation of the cooling rollers. When disassembling the cooling rollers, simply pull the positioning rod to release the snap-fit ​​block from the assembly frame, and then rotate the cooling rollers to allow for convenient disassembly and installation of multiple cooling rollers. This increases the practicality of the structure of the high-performance material production mechanism for single-roller melt rapid quenching and improves the production efficiency of the device.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A high-performance material production mechanism for a single-roll melt rapid quenching method includes a main body mechanism, a cooling mechanism rotatably connected to the inner end of the main body mechanism, and a material guiding mechanism movably connected above the cooling mechanism.

[0007] The cooling mechanism includes a cooling roller, and a reinforcing block is installed at the outer end of each cooling roller. The outer end of each reinforcing block is fixedly connected to a symmetrically distributed snap-fit ​​frame. The snap-fit ​​frame has an L-shaped structure, and a positioning rod is slidably connected to the inner end of each snap-fit ​​frame. A snap-fit ​​block is installed at the bottom end of each positioning rod.

[0008] The production efficiency of the device was improved by installing a snap-fit ​​bracket and a positioning rod.

[0009] Furthermore, a reset ring is sleeved on the outer end of the positioning rod, and a guide ring is movably connected to the outer side of the reset ring.

[0010] The installation and positioning effect of this structure is improved by installing a reset ring.

[0011] Furthermore, the guide ring is located at the outer end of the positioning rod, and an adjustment groove is provided at the outer end of the guide ring. The adjustment groove is located at the inner end of the snap-fit ​​bracket, and a connecting shaft is movably connected to one end of the reinforcing block.

[0012] By installing an adjustment groove, the positioning rod adjustment is prevented from flipping.

[0013] Furthermore, the main body mechanism includes a processing box, a melt preparation box is movably connected to the outer end of the processing box, a transmission component is fixedly connected to the outer end of the melt preparation box, and a controller is installed at the front end of the processing box.

[0014] By installing a melt preparation box, which is used to heat the raw materials, typically an induction furnace or an electric arc furnace, and in conjunction with a transfer assembly, the molten metal can be transported to the feeding structure for transfer.

[0015] Furthermore, a control drive unit is installed at the right end of the processing box, and a rotating shaft is installed at the transmission end of the control drive unit. A pair of rotating wheels are rotatably connected to the outer side of the processing box, and a transmission belt is engaged at the outer end of the rotating wheels. A connecting roller is installed at the inner end of the rotating wheels.

[0016] By installing a rotating shaft, the assembly frame can drive the cooling rollers to rotate and adjust the cooling process.

[0017] Furthermore, each of the connecting rollers is equipped with an assembly frame at its outer end, and the assembly frame is movably connected to the snap-fit ​​frame on one side of the cooling roller.

[0018] By installing the assembly frame, the assembly frame can be snapped into the snap-fit ​​frame, ensuring a stable connection between the cooling mechanism and the drive structure.

[0019] Furthermore, the material guiding mechanism includes an insulated box, the bottom of which is connected to a discharge pipe, and a feeder is installed at the bottom of the discharge pipe. A drive assembly is movably connected above the feeder.

[0020] The ease of feeding the device is improved by installing a drive component.

[0021] Furthermore, a bracket is installed at the bottom of the drive assembly, a lifting rod is installed at the bottom of the bracket, the insulation box is connected to the transmission end of the lifting rod, and a guide assembly is slidably connected to the outer end of the drive assembly.

[0022] By installing guide components, the drive components can be moved to prevent them from flipping.

[0023] In summary, this utility model has the following beneficial effects:

[0024] 1. By setting up a snap-fit ​​bracket and a positioning rod, the L-shaped snap-fit ​​bracket allows for convenient installation of the cooling rollers. When disassembling the cooling rollers, simply pull the positioning rod to release the snap-fit ​​block from the mounting frame, and then rotate the cooling rollers to allow for convenient disassembly and installation of multiple cooling rollers. This increases the practicality of the structure of the single-roller melt rapid quenching method for producing high-performance materials and improves the production efficiency of the device.

[0025] 2. By setting a rotating shaft, the rotating shaft can rotate under the drive of the control drive component. The rotating shaft drives the rotating wheel at one end to rotate. Under the meshing force of the transmission belt, the rotating wheel drives the rotating wheel at the other end to rotate at the same time. This allows the assembly frame to drive the cooling roller to rotate and adjust the cooling.

[0026] 3. By setting up a drive assembly, which consists of a motor, a lead screw, and a sleeve block, the lower feeder can be moved to different positions to perform feeding work when the drive assembly is started. In addition, with the lifting rod, the feeder can move horizontally and vertically to feed, which improves the feeding convenience of the device. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure in this embodiment;

[0028] Figure 2 This is a top view of the cooling mechanism in this embodiment.

[0029] Figure 3 This is in this embodiment Figure 2 Enlarged structural diagram of the plane at point A in the middle;

[0030] Figure 4 This is in this embodiment Figure 2 A magnified structural diagram of the plane at point B in the middle;

[0031] Figure 5 This is a schematic diagram of the front view of the material guiding mechanism in this embodiment.

[0032] In the diagram, 1. Main body mechanism; 101. Processing box; 102. Melt preparation box; 103. Conveying assembly; 104. Controller; 105. Control drive component; 106. Rotating shaft; 107. Rotating wheel; 108. Transmission belt; 109. Connecting roller; 110. Assembly frame; 2. Cooling mechanism; 201. Cooling roller; 202. Reinforcing block; 203. Clip frame; 204. Positioning rod; 205. Clip block; 206. Reset ring; 207. Guide ring; 208. Adjustment groove; 209. Connecting shaft; 3. Material guiding mechanism; 301. Insulation box; 302. Discharge pipe; 303. Feeder; 304. Drive assembly; 305. Support; 306. Lifting rod; 307. Guide assembly. Detailed Implementation

[0033] The present invention will be further described in detail below with reference to the accompanying drawings.

[0034] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0035] Reference Figure 1-5 As shown, this is a high-performance material production mechanism for a single-roll melt rapid quenching method according to a preferred embodiment of the present invention, including a main body mechanism 1, a cooling mechanism 2 rotatably connected to the inner end of the main body mechanism 1, and a material guiding mechanism 3 movably connected above the cooling mechanism 2.

[0036] The cooling mechanism 2 includes a cooling roller 201. Each cooling roller 201 has a reinforcing block 202 installed at its outer end. The outer ends of the reinforcing blocks 202 are fixedly connected to symmetrically distributed snap-fit ​​frames 203. The snap-fit ​​frames 203 have an L-shaped structure. Each snap-fit ​​frame 203 has a slidably connected positioning rod 204 at its inner end. The bottom end of the positioning rod 204 is equipped with a snap-fit ​​block 205.

[0037] Reference Figure 2-4 As shown, further, a reset ring 206 is sleeved on the outer end of the positioning rod 204, and a guide ring 207 is movably connected to the outer side of the reset ring 206.

[0038] Reference Figure 4 As shown, further, the guide ring 207 is located at the outer end of the positioning rod 204, and the outer end of the guide ring 207 is provided with an adjustment groove 208. The adjustment groove 208 is located at the inner end of the snap-fit ​​bracket 203, and one end of the reinforcing block 202 is movably connected to the connecting shaft 209.

[0039] The L-shaped snap-fit ​​bracket 203 can be snapped into the assembly frame 110 connected to the drive structure, and then positioned again by the positioning rod 204, allowing for convenient installation of the cooling roller 201. When the cooling roller 201 needs to be disassembled, simply pull the positioning rod 204. The positioning rod 204 moves under the force of the external reset ring 206. The reset ring 206 can move together with the adjustment of the positioning rod 204. When the positioning rod 204 loses the external force, the reset ring 206 allows the positioning rod 204 to drive the snap-fit ​​block 205 to reset and easily snap into the assembly frame 110. The adjustment groove 208 can restrict and guide the moving positioning rod 204 and the moving guide ring 207. The positioning rod 204 releases the snap-fit ​​block 205 from the assembly frame 110. Then, by rotating the cooling roller 201, multiple cooling rollers 201 can be easily disassembled and installed, increasing the practicality of the single-roller melt rapid quenching method for producing high-performance materials.

[0040] Reference Figure 1 As shown, the main body mechanism 1 further includes a processing box 101, a melt preparation box 102 is movably connected to the outer end of the processing box 101, a transmission component 103 is fixedly connected to the outer end of the melt preparation box 102, and a controller 104 is installed at the front end of the processing box 101.

[0041] Reference Figure 2-3 As shown, further, a control drive unit 105 is installed at the right end of the processing box 101, a rotating shaft 106 is installed at the transmission end of the control drive unit 105, a pair of rotating wheels 107 are rotatably connected to the outer side of the processing box 101, a transmission belt 108 is meshed at the outer end of the rotating wheel 107, and a connecting roller 109 is installed at the inner end of the rotating wheel 107.

[0042] Reference Figure 3 As shown, the outer ends of the connecting rollers 109 are further equipped with mounting frames 110, and the mounting frames 110 are movably connected to the snap-fit ​​frame 203 on one side of the cooling roller 201.

[0043] The molten metal preparation box 102 is installed to heat the raw materials, usually an induction furnace or an electric arc furnace. With the help of the transmission component 103, the molten metal can be transported to the feeding structure for transmission. The rotating shaft 106 can rotate under the drive of the control drive component 105. The rotating shaft 106 drives the rotating wheel 107 at one end to rotate. Under the meshing force of the transmission belt 108, the rotating wheel 107 drives the rotating wheel 107 at the other end to rotate at the same time. This allows the assembly frame 110 to drive the cooling roller 201 to rotate and adjust the cooling.

[0044] Reference Figure 5As shown, the material guiding mechanism 3 further includes an insulation box 301, the bottom end of which is connected to a discharge pipe 302, the bottom end of which is equipped with a feeder 303, and the top of the feeder 303 is movably connected to a drive assembly 304.

[0045] Reference Figure 5 As shown, a bracket 305 is further installed at the bottom of the drive assembly 304, a lifting rod 306 is installed at the bottom of the bracket 305, the insulation box 301 is connected to the transmission end of the lifting rod 306, and a guide assembly 307 is slidably connected to the outer end of the drive assembly 304.

[0046] By installing the drive assembly 304, which consists of a motor, a lead screw, and a sleeve block, the drive assembly 304 can move the lower feeder 303 to different positions to perform feeding work when it is started. The guide assembly 307 consists of a slider and a slide bar. The guide assembly 307 can guide and restrict the started drive assembly 304, and together with the lifting rod 306, it can enable the feeder 303 to move and feed in the horizontal and vertical directions.

[0047] Specific implementation process: When the device is in use, the melt preparation box 102 is used to heat the raw materials. With the help of the transmission component 103, the molten metal can be transported into the heat preservation box 301. At this time, the drive component 304 is started. The drive component 304 consists of a motor, a lead screw and a sleeve block. When the drive component 304 is started, the feeder 303 at the lower end can be moved to different positions to perform feeding work. With the help of the lifting rod 306, the feeder 303 can achieve horizontal and vertical movement for feeding.

[0048] During cooling, the rotating shaft 106 can rotate under the drive of the control drive 105. The rotating shaft 106 drives the rotating wheel 107 at one end to rotate. Under the meshing force of the transmission belt 108, the rotating wheel 107 drives the rotating wheel 107 at the other end to rotate at the same time, so that the assembly frame 110 can drive the cooling roller 201 to rotate and adjust the cooling.

[0049] Finally, when the cooling roller 201 is installed, the L-shaped snap-fit ​​bracket 203 can snap into the assembly frame 110 connected to the drive structure, and then the positioning rod 204 performs secondary positioning, which allows the cooling roller 201 to be installed conveniently. When the cooling roller 201 needs to be disassembled, simply pull the positioning rod 204. The positioning rod 204 moves under the force of the external reset ring 206, and the positioning rod 204 releases the snap-fit ​​block 205 from the assembly frame 110. Then, the cooling roller 201 can be rotated, which allows multiple cooling rollers 201 to be easily disassembled and installed, increasing the practicality of the structure of the high-performance material production mechanism for the single-roll melt rapid quenching method.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-performance material production mechanism for single-roll melt rapid quenching method, characterized in that: It includes a main body mechanism (1), a cooling mechanism (2) is rotatably connected to the inner end of the main body mechanism (1), and a material guiding mechanism (3) is movably connected above the cooling mechanism (2); The cooling mechanism (2) includes a cooling roller (201), and a reinforcing block (202) is installed on the outer end of the cooling roller (201). The outer end of the reinforcing block (202) is fixedly connected to a symmetrically distributed snap-fit ​​frame (203). The snap-fit ​​frame (203) has an L-shaped structure. The inner end of the snap-fit ​​frame (203) is slidably connected to a positioning rod (204). The bottom end of the positioning rod (204) is equipped with a snap-fit ​​block (205).

2. The high-performance material production mechanism for single-roll melt rapid quenching method according to claim 1, characterized in that: The outer end of the positioning rod (204) is fitted with a reset ring (206), and a guide ring (207) is movably connected to the outer side of the reset ring (206).

3. The high-performance material production mechanism for single-roll melt rapid quenching method according to claim 2, characterized in that: The guide ring (207) is located at the outer end of the positioning rod (204). An adjustment groove (208) is provided at the outer end of the guide ring (207). The adjustment groove (208) is located at the inner end of the snap-fit ​​bracket (203). One end of the reinforcing block (202) is movably connected to a connecting shaft (209).

4. The high-performance material production mechanism for single-roll melt rapid quenching method according to claim 1, characterized in that: The main body mechanism (1) includes a processing box (101), the outer end of which is movably connected to a melt preparation box (102), the outer end of which is fixedly connected to a transmission component (103), and a controller (104) is installed at the front end of the processing box (101).

5. The high-performance material production mechanism for single-roll melt rapid quenching method according to claim 4, characterized in that: A control drive unit (105) is installed at the right end of the processing box (101). A rotating shaft (106) is installed at the transmission end of the control drive unit (105). A pair of rotating wheels (107) are rotatably connected to the outside of the processing box (101). A transmission belt (108) is meshed with the outer end of the rotating wheel (107). A connecting roller (109) is installed at the inner end of the rotating wheel (107).

6. The high-performance material production mechanism for single-roll melt rapid quenching method according to claim 5, characterized in that: Each of the connecting rollers (109) is equipped with an assembly frame (110) at its outer end. The assembly frame (110) is movably connected to the snap-fit ​​frame (203) on one side of the cooling roller (201).

7. The high-performance material production mechanism for single-roll melt rapid quenching method according to claim 1, characterized in that: The material guiding mechanism (3) includes an insulation box (301), the bottom end of which is connected to a discharge pipe (302), the bottom end of which is equipped with a feeder (303), and the top of which is movably connected to a drive assembly (304).

8. A high-performance material production mechanism for single-roll melt rapid quenching according to claim 7, characterized in that: A bracket (305) is installed at the bottom of the drive assembly (304), and a lifting rod (306) is installed at the bottom of the bracket (305). The heat preservation box (301) is connected to the transmission end of the lifting rod (306), and a guide assembly (307) is slidably connected to the outer end of the drive assembly (304).

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