Three-item integrated testing fixture

By designing a three-in-one inspection fixture that integrates the detection of tooth hole position, shape, and punching, the problem of low efficiency and high cost caused by separate operations in the existing technology is solved, and a high-efficiency, low-cost, multi-functional inspection is achieved.

CN224121845UActive Publication Date: 2026-04-14DONGGUAN FAST PRECISION HARDWARE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing tooth hole position gauges, shape gauges, and anti-leakage punching gauges are operated separately and independently, resulting in low efficiency and failure to effectively save material and processing costs.

Method used

Design a three-in-one inspection fixture that integrates a tooth hole needle, a leak-proof punching block, and a guide groove to achieve integrated inspection of tooth hole position, shape, and punching. The combination structure of the base plate, positioning plate, and cover plate simplifies the operation process.

Benefits of technology

This allows for the integration of three inspection functions into a single fixture, reducing labor costs, improving inspection efficiency, and saving on material and processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection tools, in particular to a three-in-one detection tool, which comprises a bottom plate, a positioning plate and a cover plate, and is characterized in that a plurality of tooth hole needles and anti-missing punching blocks are mounted at the top of the bottom plate; a first positioning groove and a second positioning groove are formed in the positioning plate, the top of the tooth hole needle penetrates through the first positioning groove to be exposed outwards, and the leakage-proof punching block penetrates through the second positioning groove to be exposed outwards. The cover plate is detachably mounted at the top of the positioning plate, and a guide groove allowing a product to be placed in is formed in the cover plate; the cover plate is installed on the top of the positioning plate, then a product needing to be detected can be placed in the guide groove, if defects appear on the appearance, the product cannot be embedded in the guide groove, and appearance detection is achieved. If the appearance is qualified, the tooth hole needle and the anti-missing punching block are matched with the product at the same time, and punching detection and tooth hole position degree detection can be carried out on the product; according to the utility model, three kinds of function detection are simultaneously realized in one detection tool, and the original three kinds of detection tools are integrated in one detection tool, so that the labor cost is reduced, and the detection sales volume is improved.
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Description

Technical Field

[0001] This utility model relates to the field of testing fixture technology, and in particular to a three-in-one testing fixture. Background Technology

[0002] A tooth hole position gauge is a special measuring tool used to check the positional accuracy of tooth holes on a part; a shape gauge is a special tool used to check whether the external dimensions, shape, and contour of an object meet the design requirements; a punching leak prevention gauge is a special tool used to check whether there are any missed punches during the punching process of a workpiece.

[0003] The existing tooth hole position gauges, shape gauges, and anti-leakage punching gauges are all separate and independent sets of gauges. When a product passes through these gauges, multiple workers need to operate these gauges independently, which is not only inefficient but also fails to save on materials and processing costs. Utility Model Content

[0004] The purpose of this utility model is to provide a three-in-one inspection tool to address the shortcomings of existing technologies.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows:

[0006] The three-in-one inspection fixture includes a base plate, a positioning plate, and a cover plate. The base plate is equipped with multiple threaded pins and anti-leakage punches on its top. The positioning plate is formed with a first positioning groove coaxially aligned with the threaded pins and a second positioning groove coaxially aligned with the anti-leakage punches. The top of the threaded pins passes through the first positioning groove and is exposed outwards, and the anti-leakage punches pass through the second positioning groove and are exposed outwards. The cover plate is detachably installed on top of the positioning plate and is formed with a guide groove for inserting the product.

[0007] Furthermore: the base plate is equipped with an upright positioning pin, and the positioning plate is formed with a first central positioning hole that is coaxially engaged with the positioning pin.

[0008] Furthermore: a foot block is installed at the bottom of the base plate, a positioning post is installed at the top of the foot block, and the positioning plate is formed with a second central positioning hole that is coaxial with the positioning post.

[0009] Furthermore: the cover plate is equipped with a top locking screw, the cover plate is formed with a top connecting hole that mates with the top locking screw, and the positioning plate is formed with a central connecting hole that is coaxially aligned with the top connecting hole.

[0010] Furthermore: the cover plate is formed with a top positioning hole that is coaxially aligned with the first central positioning hole.

[0011] Furthermore: the base plate is also formed with a bottom movable hole, the positioning plate is formed with a middle movable hole coaxially aligned with the bottom movable hole, and a top column is provided between the bottom movable hole and the middle movable hole, which can move axially to push the product out of the guide groove.

[0012] Furthermore, the base plate is equipped with a bottom drive mechanism that drives the top column to move up and down.

[0013] The beneficial effects of this utility model are as follows: The base plate, positioning plate, and cover plate are assembled, with the top of the perforation needle protruding through the first positioning groove and exposed to the top of the positioning plate, and the anti-leakage punch protruding through the second positioning groove and exposed to the top of the positioning plate. The cover plate is installed on top of the positioning plate, and then the product to be inspected can be placed into the guide groove. If there are defects in the appearance, it cannot be embedded into the guide groove, thus achieving shape inspection. If the appearance is qualified, the perforation needle and the anti-leakage punch cooperate with the product simultaneously, enabling punching inspection and perforation position inspection. Three functional inspections are simultaneously achieved within one fixture, integrating the original three inspection fixtures into one fixture, reducing labor costs and increasing inspection sales. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an integrated inspection fixture.

[0015] Figure 2 This is a schematic diagram of the structure when the cover plate and the positioning plate are separated.

[0016] Figure 3 This is an exploded structural diagram of an integrated inspection fixture.

[0017] The reference numerals in the figures include:

[0018] 1-Base plate,

[0019] 11-Positioning pin, 12-Bottom movable hole, 13-Top post, 14-Threaded pin, 15-Anti-leakage punch block

[0020] 16-Foot pad, 17-Positioning post, 18-Center movable hole,

[0021] 2-Positioning plate,

[0022] 21-First positioning groove, 22-Second positioning groove, 23-First central positioning hole

[0023] 24-Second central positioning hole, 25-Cover plate, 26-Guide groove, 27-Top locking screw,

[0024] 28 - Top connecting hole, 29 - Middle connecting hole, 30 - Top positioning hole. Detailed Implementation

[0025] The present invention will now be described in detail with reference to the accompanying drawings.

[0026] like Figure 1-3As shown, the three-piece integrated inspection fixture includes a base plate 1, a positioning plate 2, and a cover plate 25. The base plate 1 has multiple thread pins 14 and anti-leakage punches 15 mounted on its top. The positioning plate 2 is formed with a first positioning groove 21 coaxially aligned with the thread pins 14 and a second positioning groove 22 coaxially aligned with the anti-leakage punches 15. The tops of the thread pins 14 are exposed outward through the first positioning groove 21, and the anti-leakage punches 15 are exposed outward through the second positioning groove 22. The cover plate 25 is detachably mounted on the top of the positioning plate 2 and is formed with a guide groove 26 for inserting the product.

[0027] Assemble the base plate 1, positioning plate 2, and cover plate 25. The top of the threaded pin 14 passes through the first positioning groove 21 and protrudes to the top of the positioning plate 2. The anti-leakage punch 15 passes through the second positioning groove 22 and protrudes to the top of the positioning plate 2. The cover plate 25 is installed on the top of the positioning plate 2. Then, the product to be inspected can be placed into the guide groove 26. If there are defects in the appearance, it cannot be embedded into the guide groove 26, thus achieving shape inspection. If the appearance is qualified, the threaded pin 14 and the anti-leakage punch 15 cooperate with the product at the same time to perform punching inspection and threaded hole position inspection on the product. Three functions of inspection are realized simultaneously in one fixture, integrating the original three inspection fixtures into one fixture, reducing labor costs and increasing inspection sales.

[0028] Furthermore, the base plate 1 is equipped with an upright positioning pin 11, and the positioning plate 2 is formed with a first central positioning hole 23 that coaxially engages with the positioning pin 11. The cover plate 25 is formed with a top positioning hole 30 that is coaxially aligned with the first central positioning hole 23. In this embodiment, when the base plate 1, the positioning plate 2, and the cover plate 25 are assembled, the positioning pin 11 sequentially engages with the first central positioning hole 23 of the positioning plate 2 and the top positioning hole 30 of the cover plate 25 to achieve precise assembly and ensure the accuracy of the test.

[0029] Furthermore, a foot pad 16 is installed at the bottom of the base plate 1, and a positioning post 17 is installed at the top of the foot pad 16. The positioning plate 2 is formed with a second central positioning hole 24 that mates coaxially with the positioning post 17. The foot pad 16 is connected to the base plate 1 through the positioning post 17, and the top of the positioning post 17 mates with the second central positioning hole 24 of the positioning plate 2, thereby further connecting the positioning plate 2 and the base plate 1 and ensuring the stability of the connection.

[0030] Furthermore, the cover plate 25 is equipped with a top locking screw 27, and the cover plate 25 is formed with a top connecting hole 28 that mates with the top locking screw 27. The positioning plate 2 is formed with a central connecting hole 29 that is coaxially aligned with the top connecting hole 28. When the cover plate 25 is installed, it is connected to the positioning plate 2 through the top locking screw 27 and the central connecting hole 29, thereby achieving a fixed connection between the cover plate 25 and the positioning plate 2, and it can also be disassembled and replaced.

[0031] Furthermore, the base plate 1 is also formed with a bottom movable hole 12, and the positioning plate 2 is formed with a central movable hole 18 coaxially aligned with the bottom movable hole 12. A top post 13 is provided between the bottom movable hole 12 and the central movable hole 18, which can move axially to push the product out of the guide groove 26. After the inspection is completed, since the product is embedded in the guide groove 26 of the cover plate 25, when it is necessary to eject the product, the top post 13 can be moved longitudinally to push the product out of the guide groove 26, thereby detaching it and allowing the next product to continue to be inspected.

[0032] Furthermore, the base plate 1 is equipped with a bottom drive mechanism that drives the top column 13 to move up and down. The bottom drive mechanism is a vertically moving lifting block. The vertical movement of the lifting block drives the top column 13 to move vertically, pushing the product out of the guide groove 26.

[0033] Preferably, the bottom drive mechanism further includes a longitudinally arranged lifting cylinder, the drive end of which is connected to the lifting block. In addition, a longitudinally arranged guide rail is provided at the bottom of the base plate 1, and the lifting block is slidably mounted on the guide rail. Two infrared sensors are arranged at intervals along the guide rail. The lifting block is equipped with a sensing block that cooperates with the infrared sensor. When the lifting block moves to cooperate with the infrared sensor at the bottom, the lifting cylinder stops working, and the top column 13 does not protrude at this time. When it is pushed out, the lifting cylinder moves, and when the lifting block moves to cooperate with the infrared sensor at the top, the lifting cylinder stops working. At this time, the top column 13 is pushed out completely. After a moment, the lifting cylinder drives the lifting block to move to cooperate with the infrared sensor at the bottom.

[0034] In summary, this utility model possesses the aforementioned excellent characteristics, enabling it to achieve unprecedented efficiency in use and thus become a highly practical product.

[0035] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A three-in-one inspection fixture, characterized in that: The device includes a base plate, a positioning plate, and a cover plate. The base plate has multiple threaded pins and anti-leakage punches mounted on its top. The positioning plate has a first positioning groove coaxially aligned with the threaded pins and a second positioning groove coaxially aligned with the anti-leakage punches. The tops of the threaded pins are exposed outward through the first positioning groove, and the anti-leakage punches are exposed outward through the second positioning groove. The cover plate is detachably mounted on the top of the positioning plate and has a guide groove for inserting the product.

2. The three-in-one inspection fixture according to claim 1, characterized in that: The base plate is equipped with an upright positioning pin, and the positioning plate is formed with a first central positioning hole that is coaxially fitted with the positioning pin.

3. The three-in-one inspection fixture according to claim 2, characterized in that: The bottom of the base plate is equipped with a foot block, and the top of the foot block is equipped with a positioning post. The positioning plate is formed with a second central positioning hole that is coaxial with the positioning post.

4. The three-in-one inspection fixture according to claim 3, characterized in that: The cover plate is equipped with a top locking screw, and the cover plate is formed with a top connecting hole that mates with the top locking screw. The positioning plate is formed with a middle connecting hole that is coaxially aligned with the top connecting hole.

5. The three-in-one inspection fixture according to claim 4, characterized in that: The cover plate is formed with a top positioning hole that is coaxially aligned with the first central positioning hole.

6. The three-in-one inspection fixture according to claim 5, characterized in that: The base plate is also formed with a bottom movable hole, and the positioning plate is formed with a middle movable hole coaxially aligned with the bottom movable hole. A top column capable of axially moving to push the product out of the guide groove is provided between the bottom movable hole and the middle movable hole.

7. The three-in-one inspection fixture according to claim 6, characterized in that: The base plate is equipped with a bottom drive mechanism that drives the top column to move up and down.