Clothing metal button hardness detection device

Abstract

The utility model discloses a clothing metal button hardness detection device, and belongs to the technical field of detection devices. The clothing metal button hardness detection device comprises a base, the upper end of the base is provided with a detection mechanism used for hardness detection, the upper end face of the base is provided with a conveying mechanism used for conveying metal buttons, the conveying mechanism comprises a conveying table, and the bottom end of the conveying table is connected with one side of the upper end face of the base; a mounting groove is formed in the center of the upper end face of the conveying table, a conveying belt is mounted in the mounting groove, a fixing plate is arranged in the conveying belt, the two sides of the fixing plate are connected with the two sides of the mounting groove correspondingly, and a guide frame is mounted at the position, located at the mounting groove, of one end of the conveying table; according to the utility model, the practicability of the RR can be effectively improved, and the RR has a relatively high practical value.

Description

Technical Field

[0001] This utility model relates to the field of testing device technology, specifically a device for testing the hardness of metal buttons for clothing. Background Technology

[0002] In the garment manufacturing industry, metal buttons are commonly used decorative and functional accessories, and their quality directly affects the overall quality of the garment and the consumer experience. Among them, button hardness is one of the key indicators for measuring its quality. Buttons that are too hard or too soft may break or deform during use, affecting the appearance and lifespan of the garment.

[0003] Based on the above, the inventors have discovered the following problems: In existing button hardness testing devices, the testing personnel need to place a single button on the testing table first, and after completing the test, manually remove the tested button and then place the next button to be tested, repeating the above operation. In large-scale production, it is necessary to sample and test the metal buttons produced in each batch, resulting in a large number of metal buttons after sampling. Each metal button requires the testing personnel to load, test, and remove the material in this way, which consumes a lot of time and greatly affects the testing efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a device for testing the hardness of metal buttons in clothing, in order to achieve a more practical purpose. Utility Model Content

[0005] The purpose of this invention is to provide a device for testing the hardness of metal buttons in clothing, in order to solve the problem of low efficiency in existing button hardness testing devices mentioned in the background art, where the tester must first place a single button on the testing table, and after completing the test, manually remove the tested button and then put in the next button to be tested.

[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0007] A device for testing the hardness of metal buttons used in clothing includes a base. The upper end of the base is equipped with a testing mechanism for hardness testing. The upper surface of the base is also equipped with a conveying mechanism for conveying metal buttons. The conveying mechanism includes a conveyor table, the bottom of which is connected to one side of the upper surface of the base. A mounting groove is formed at the center of the upper surface of the conveyor table. A conveyor belt is installed inside the mounting groove. A fixing plate is installed inside the conveyor belt. The two sides of the fixing plate are connected to the two sides of the mounting groove. A guide frame is installed at one end of the conveyor table located in the mounting groove. The testing mechanism includes a sliding plate. A pressure rod is fixedly installed at the center of the bottom end of the sliding plate, and a pressure sensor is sleeved on the bottom end of the pressure rod.

[0008] Furthermore, the upper end of the conveyor table is equipped with fixing frames on both sides of the mounting groove, and a first telescopic rod is inserted into one side of each fixing frame.

[0009] The beneficial effect of adopting the above-mentioned further solution is that the fixed frame installed on both sides of the mounting groove at the upper end of the conveyor platform provides installation support for the first telescopic rod. The first telescopic rod can be extended and adjusted according to the metal buttons of different sizes, which facilitates the fixing and positioning of the buttons and ensures the stability of the buttons during the testing process.

[0010] Furthermore, pressure plates are installed at both opposite ends of the first telescopic rod, and inclined grooves are provided on both sides of the pressure plates.

[0011] The beneficial effects of adopting the above-mentioned further solution are that the pressure plate installed at the opposite end of the first telescopic rod can clamp and fix the metal button through the extension and retraction of the first telescopic rod. The inclined grooves on both sides of the pressure plate prevent the button from shifting during the conveyor process. The inclined grooves of the pressure plate allow the metal button located at the edge of the conveyor belt to move along the inclined grooves, avoiding the situation where the metal button cannot enter the middle of the pressure plate, thus improving the accuracy of detection. Furthermore, a mounting base is fixedly installed at the upper end of the fixing frame, and an industrial camera is rotatably connected inside the mounting base.

[0012] The beneficial effects of adopting the above-mentioned further solution are that the industrial camera rotatably connected in the mounting base at the upper end of the fixed frame can acquire images of the metal buttons during the conveying process. By capturing images of the buttons' appearance, it is possible to help determine the quality and shape information of the buttons, providing more comprehensive data support for subsequent hardness testing. This helps to promptly identify buttons with appearance defects, improves the comprehensiveness of the inspection, and, based on the captured images, determines the position of the metal buttons, facilitating the controller to stop the conveyor belt, control the first telescopic rod to drive the pressure plate to clamp and fix the metal buttons, and control the second telescopic rod to drive the pressure rod to press down for inspection of the metal buttons.

[0013] Furthermore, a servo motor is fixedly mounted on one side of the mounting base, and the output end of the servo motor is connected to the industrial camera via a transmission connection.

[0014] The advantage of adopting the above-mentioned further solution is that by installing a servo motor, it is convenient to drive the industrial camera to rotate, thereby adjusting its shooting angle.

[0015] Furthermore, the detection mechanism also includes two pairs of sliding rods, the bottom ends of which are connected to the upper surface of the base on both sides, and the sliding plate is slidably connected to the two pairs of sliding rods.

[0016] The advantage of adopting the above-mentioned further solution is that the installation of a sliding bar facilitates the movement of the skateboard.

[0017] Furthermore, a top plate is fixedly installed at the top of the slide bar, and a second telescopic rod is inserted at the center of the top plate, with the bottom end of the second telescopic rod connected to the top of the slide plate.

[0018] The advantage of adopting the above-described further solution is that by installing a second telescopic rod, it is convenient to drive the slide plate downwards. Furthermore, a pair of controllers are installed on one side of the upper surface of the base.

[0019] The advantage of adopting the above-mentioned further solution is that it makes it easier for users to operate the equipment by installing a controller.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: The base of this garment metal button hardness testing device provides a stable support foundation for the entire testing device. The testing mechanism is used to test the hardness of garment metal buttons. The sliding plate, pressure bar, and pressure sensor work together. The pressure bar presses down on the button under pressure, and the pressure sensor can measure the pressure value to detect the button hardness. The conveyor platform of the conveying mechanism is installed on the base. The conveyor belt in the mounting groove can automatically transport the metal buttons. The fixing plate can support the conveyor belt to facilitate the descent of the pressure bar to apply pressure to the metal buttons. The guide frame allows the user to transport the buttons into the guide frame through a vibratory feeder, so that the metal buttons enter the conveyor belt in an orderly manner. The use of the conveyor belt to transport the metal buttons realizes the automated testing process and improves the testing efficiency. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the clothing metal button hardness testing device disclosed in this utility model embodiment. Figure 1 ;

[0022] Figure 2 This is a three-dimensional structural diagram of the clothing metal button hardness testing device disclosed in this utility model embodiment. Figure 2 ;

[0023] Figure 3 This is a three-dimensional structural diagram of the conveying mechanism of the clothing metal button hardness testing device disclosed in this utility model embodiment;

[0024] Figure 4 This is a three-dimensional structural diagram of the conveyor table of the clothing metal button hardness testing device disclosed in this embodiment of the utility model;

[0025] Figure 5 The hardness testing device for clothing metal buttons disclosed in this utility model embodiment Figure 3 An enlarged schematic diagram of the A structure.

[0026] In the diagram: 100, base; 101, detection mechanism; 10101, slide bar; 10102, slide plate; 10103, top plate; 10104, second telescopic rod; 10105, pressure rod; 10106, pressure sensor; 102, controller; 103, conveying mechanism; 10301, conveyor table; 10302, guide frame; 10303, fixing frame; 10304, first telescopic rod; 10305, mounting slot; 10306, conveyor belt; 10307, ​​fixing plate; 10308, pressure plate; 10309, mounting base; 10310, industrial camera; 10311, servo motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1 - Figure 5This utility model provides a technical solution: a device for testing the hardness of metal buttons for clothing, including a base 100, a testing mechanism 101 for hardness testing at the upper end of the base 100, and a conveying mechanism 103 for conveying metal buttons at the upper end surface of the base 100. The conveying mechanism 103 includes a conveying table 10301, the bottom end of which is connected to one side of the upper end surface of the base 100, and a mounting groove 10305 is formed at the center of the upper end surface of the conveying table 10301. A conveyor belt 10306 is installed inside the mounting groove 10305. A fixing plate 10307 is provided inside the conveyor belt 10306. The two sides of the fixing plate 10307 are connected to the two sides of the mounting groove 10305 respectively. A guide frame 10302 is installed at one end of the conveyor table 10301 located at the mounting groove 10305. The detection mechanism 101 includes a sliding plate 10102. A pressure rod 10105 is fixedly installed at the center of the bottom end of the sliding plate 10102. A pressure rod is sleeved at the bottom end of the pressure rod 10105. Force sensor 10106 and base 100 provide a stable support foundation for the entire detection device. Detection mechanism 101 is used to detect the hardness of metal buttons on clothing. The slide plate 10102, pressure rod 10105, and pressure sensor 10106 work together. The pressure rod 10105 presses down on the button under pressure, and the pressure sensor 10106 measures the pressure value to detect the button's hardness. The conveyor table 10301 of the conveying mechanism 103 is installed on the base 100. The conveyor belt 10306 in the mounting groove 10305 can automatically convey metal buttons. The fixing plate 10307 can support the conveyor belt 10306 to facilitate the descent of the pressure rod 10105 to apply pressure to the metal buttons. The guide frame 10302 allows the user to transport the buttons into the guide frame 10302 via a vibratory feeder, thus enabling the metal buttons to enter the conveyor belt 10306 in an orderly manner. The conveyor belt 10306 is used to transport the metal buttons to achieve an automated detection process and improve detection efficiency.

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1 - Figure 5The upper end of the conveyor table 10301 is equipped with fixing brackets 10303 on both sides of the mounting groove 10305. A first telescopic rod 10304 is inserted into one side of each fixing bracket 10303. A pressure plate 10308 is installed at each opposite end of the pair of first telescopic rods 10304. Inclined grooves are formed on both sides of the pressure plate 10308. A mounting base 10309 is fixedly installed at the upper end of one of the fixing brackets 10303. An industrial camera 10310 is rotatably connected inside the mounting base 10309. The feature is that a servo motor 10 is fixedly installed on one side of the mounting base 10309. 311, the output end of the servo motor 10311 is connected to the industrial camera 10310 for transmission. The upper end of the conveyor table 10301 is mounted on the fixing brackets 10303 on both sides of the mounting slot 10305, providing mounting support for the first telescopic rod 10304. The first telescopic rod 10304 can be adjusted for telescopic movement according to different sizes of metal buttons, facilitating button fixing and positioning, and ensuring the stability of the buttons during the inspection process. The pressure plate 10308 mounted on the opposite end of the first telescopic rod 10304 can clamp and fix the metal buttons through the telescopic movement of the first telescopic rod 10304. The inclined grooves on both sides of the pressure plate 10308 prevent the buttons from shifting during transport. These grooves allow metal buttons located at the edge of the conveyor belt 10306 to move along the grooves, preventing them from failing to enter the center of the pressure plate 10308 and improving inspection accuracy. An industrial camera 10310, rotatably connected to the mounting base 10309 at the upper end of the fixing frame 10303, can capture images of the metal buttons during transport. By capturing images of the buttons' appearance, the camera can help determine their quality and shape information, providing more comprehensive data for subsequent hardness testing. The data support helps to promptly identify buttons with appearance defects, improving the comprehensiveness of the inspection. Based on the captured images, the position of the metal button can be determined, facilitating the controller 102 to stop the conveyor belt 10306, and enabling the controller 102 to control the first telescopic rod 10304 to drive the pressure plate 10308 to clamp and fix the metal button, as well as control the second telescopic rod 10104 to drive the pressure rod 10105 to press down, thus inspecting the metal button. By installing a servo motor 10311, it is convenient to drive the industrial camera 10310 to rotate, thereby adjusting its shooting angle.

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1 - Figure 5The testing mechanism 101 also includes two pairs of sliding rods 10101. The bottom ends of the two pairs of sliding rods 10101 are respectively connected to the two sides of the upper end face of the base 100. The slide plate 10102 is slidably connected to the two pairs of sliding rods 10101. The top end of the two pairs of sliding rods 10101 is fixedly installed with a top plate 10103. A second telescopic rod 10104 is inserted at the center of the top plate 10103. The bottom end of the second telescopic rod 10104 is connected to the top end of the slide plate 10102. A pair of controllers 102 are installed on one side of the upper end face of the base 100. The sliding rods 10101 facilitate the movement of the slide plate 10102. The second telescopic rod 10104 facilitates the downward pressing of the slide plate 10102. The controllers 102 facilitate the user to operate the equipment.

[0033] Specifically, the working principle of this garment metal button hardness testing device is as follows: In the preparation stage, the metal button to be tested is placed in a vibrating feeder. The vibrating feeder operates, causing the buttons to enter the guide frame 10302 of the conveyor mechanism 103 in an orderly manner. The guide frame 10302 is located at the mounting groove 10305 at one end of the conveyor table 10301, which smoothly guides the buttons onto the conveyor belt 10306 within the mounting groove 10305. The conveyor belt 10306 rotates, and the internal fixing plate 10307 provides support for the conveyor belt 10306. During the conveying process, the conveyor belt 10306... 6. The metal button moves, and the industrial camera 10310 inside the mounting base 10309 on the upper end of the fixed frame 10303 starts working. The industrial camera 10310 is driven by the servo motor 10311 and can flexibly adjust the shooting angle to collect multi-angle images of the button being conveyed. The collected images are transmitted to the controller 102. The controller 102 identifies the position of the button based on the image. When it determines that the button has reached the appropriate position, the controller 102 controls the conveyor belt 10306 to stop moving. Subsequently, the controller 102 controls the first telescopic rod 103 inserted on one side of the fixed frame 10303 to move. 04. Telescopic movement: The pressure plate 10308 installed at the opposite end of the first telescopic rod 10304 clamps and fixes the metal button under its drive. The inclined grooves on both sides of the pressure plate 10308 can guide the button located at the edge of the conveyor belt 10306 to smoothly enter the clamping position. After the button is fixed, the detection stage begins. The controller 102 controls the extension of the second telescopic rod 10104 inserted at the center of the top plate 10103. The slide plate 10102 connected to the bottom end of the second telescopic rod 10104 slides down along the two pairs of slide rods 10101 under its drive. The bottom center of the slide plate 10102 is fixedly installed. The pressure rod 10105 descends accordingly, and the pressure sensor 10106, which is sleeved at the bottom of the pressure rod 10105, contacts and presses down on the metal button. As the pressure rod 10105 applies pressure, the pressure sensor 10106 measures the pressure value in real time. After the test is completed, the second telescopic rod 10104 retracts, driving the slide plate 10102 and the pressure rod 10105 to rise and reset. The first telescopic rod 10304 also retracts, the pressure plate 10308 releases the button, and the conveyor belt 10306 starts again, sending out the tested button. At the same time, a new button is transported to the test position, and the above test process is repeated.

[0034] It should be noted that all standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, since this application is mainly used to protect mechanical devices, this application will not explain the control method and circuit connection in detail.

Claims

1. A device for testing the hardness of metal buttons used in clothing, characterized in that, The device includes a base (100), the upper end of which is provided with a testing mechanism (101) for hardness testing. The upper surface of the base (100) is provided with a conveying mechanism (103) for conveying metal buttons. The conveying mechanism (103) includes a conveying table (10301), the bottom end of which is connected to one side of the upper surface of the base (100). A mounting groove (10305) is formed at the center of the upper surface of the conveying table (10301), and a conveyor belt (10305) is installed inside the mounting groove (10305). 6) The conveyor belt (10306) is provided with a fixing plate (10307) inside. The two sides of the fixing plate (10307) are respectively connected to the two sides of the mounting groove (10305). One end of the conveyor table (10301) is located at the mounting groove (10305) and a guide frame (10302) is installed. The detection mechanism (101) includes a sliding plate (10102). A pressure rod (10105) is fixedly installed at the center of the bottom end of the sliding plate (10102). A pressure sensor (10106) is sleeved on the bottom end of the pressure rod (10105).

2. The device for testing the hardness of metal buttons for clothing according to claim 1, characterized in that, The upper end of the conveyor table (10301) is equipped with a fixing frame (10303) on both sides of the mounting groove (10305), and a first telescopic rod (10304) is inserted into one side of each fixing frame (10303).

3. The device for testing the hardness of metal buttons for clothing according to claim 2, characterized in that, Each pair of the first telescopic rods (10304) is equipped with a pressure plate (10308) at both opposite ends, and the pressure plate (10308) has inclined grooves on both sides.

4. The device for testing the hardness of metal buttons for clothing according to claim 3, characterized in that, One of the mounting brackets (10303) has a mounting base (10309) fixedly installed on its upper end, and an industrial camera (10310) is rotatably connected inside the mounting base (10309).

5. The device for testing the hardness of metal buttons for clothing according to claim 4, characterized in that, A servo motor (10311) is fixedly mounted on one side of the mounting base (10309), and the output end of the servo motor (10311) is connected to the industrial camera (10310) for transmission.

6. The device for testing the hardness of metal buttons for clothing according to claim 1, characterized in that, The detection mechanism (101) also includes two pairs of slide rods (10101), the bottom ends of the two pairs of slide rods (10101) are respectively connected to the two sides of the upper end face of the base (100), and the slide plate (10102) is slidably connected to the two pairs of slide rods (10101).

7. The device for testing the hardness of metal buttons for clothing according to claim 6, characterized in that, A top plate (10103) is fixedly installed at the top of the two pairs of sliding rods (10101). A second telescopic rod (10104) is inserted at the center of the top plate (10103). The bottom end of the second telescopic rod (10104) is connected to the top of the sliding plate (10102).

8. The device for testing the hardness of metal buttons for clothing according to claim 1, characterized in that, A pair of controllers (102) are mounted on one side of the upper end face of the base (100).

Images