Submerged-arc welding agent slag receiving and separating device

The vibration mechanism drives the eccentric wheel to move the top block, causing the slag receiving screen to slide and vibrate within the guide frame. Combined with the baffle to control the opening of the receiving hopper, this solves the problems of low screening efficiency and inconvenient discharge of the slag receiving screen, achieving efficient separation and convenient discharge.

CN224127812UActive Publication Date: 2026-04-17PENGLAI JUTAL OFFSHORE ENG HEAVY IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PENGLAI JUTAL OFFSHORE ENG HEAVY IND CO LTD
Filing Date
2025-04-27
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing submerged arc welding flux slag collection devices, the slag collection screen has low screening efficiency and is prone to clogging, while the discharge of the separated flux is inconvenient to control.

Method used

A vibration mechanism drives an eccentric wheel to move a top block, causing the slag-collecting mesh to slide and vibrate within the guide frame. Combined with the sliding control of the baffle, the opening of the receiving hopper is controlled, achieving efficient separation and convenient discharge of flux.

Benefits of technology

It improves the screening efficiency of the slag receiving screen, avoids clogging, and facilitates the control of flux discharge, thereby improving the efficiency of the equipment.

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Abstract

The utility model belongs to the technical field of separating devices, and particularly relates to a submerged arc welding agent slag receiving and separating device which comprises a support, universal wheels are arranged at the lower end of the support, a material receiving hopper is fixedly connected to the upper end of the support, a guide frame is fixedly connected to the interior of the material receiving hopper, and a slag receiving net is slidably connected to the interior of the guide frame. A handle is fixedly connected to the upper end of the slag receiving net and slidably connected with the guide frame, a mounting frame is fixedly mounted on the surface of the receiving hopper, a vibrating mechanism is arranged on the mounting frame, a guide groove is fixedly connected to the lower end of the receiving hopper, and a barrier strip is fixedly connected to the interior of the guide groove. And a baffle is slidably connected to the interior of the guide groove. The eccentric wheel is driven by the motor to rotate, so that the top block moves to be in contact with the slag receiving net, the slag receiving net slides in the guide frame, the slag receiving net vibrates conveniently, filtering of the slag receiving net is more efficient, and the slag receiving net is not prone to being blocked.
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Description

Technical Field

[0001] This utility model relates to the field of separation device technology, specifically a submerged arc welding flux slag separation device. Background Technology

[0002] Utility model patent CN211276923U discloses a novel flux slag shell separation device, including a box, a sieve plate, a slag shell outlet door, a flux guide plate, and a flux outlet door. The box has a slag shell outlet and a flux outlet. The sieve plate is located at the slag shell outlet inside the box, and the flux guide plate is located at the flux outlet inside the box. This device can separate the residual flux and slag shell from submerged arc welding (submerged arc welding) of tube mill cylinders or cylinders and flanges via the sieve plate. The separated flux is collected and recycled through the flux guide plate and flux outlet, solving the flux slag shell separation problem and enabling flux recycling. However, during use, the slag collecting screen has low screening efficiency and is prone to clogging. Furthermore, controlling the discharge of the separated flux from the receiving hopper is inconvenient. Therefore, improvements are needed. Utility Model Content

[0003] The purpose of this utility model is to provide a submerged arc welding flux slag separation device, which solves the problems of low screening efficiency and easy clogging of the slag receiving screen when separating flux during use, and the inconvenience of controlling the discharge of the separated flux from the receiving hopper.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a submerged arc welding flux slag separation device, comprising a support, a caster wheel at the lower end of the support, a receiving hopper fixedly connected to the upper end of the support, a guide frame fixedly connected inside the receiving hopper, a slag-collecting mesh slidably connected inside the guide frame, a handle fixedly connected to the upper end of the slag-collecting mesh, the handle and the guide frame slidably connected, an mounting frame fixedly installed on the surface of the receiving hopper, a vibration mechanism provided on the mounting frame, a guide trough fixedly connected to the lower end of the receiving hopper, a baffle bar fixedly connected inside the guide trough, and a baffle plate slidably connected inside the guide trough.

[0005] Preferably, a support plate is fixedly connected inside the guide frame, and the support plate is in contact with the slag receiving screen. The support plate provides support for the slag receiving screen.

[0006] Preferably, the baffle and the baffle strip are in contact, and the baffle and the receiving hopper are slidably connected. By setting the baffle, the opening of the receiving hopper is closed.

[0007] Preferably, the vibration mechanism includes a motor. The motor is fixedly mounted on the right end of the mounting frame. The motor's shaft passes through the mounting frame and is rotatably connected to it. The motor's shaft also passes through the receiving hopper and is rotatably connected to it. An eccentric wheel is fixedly connected to the left end of the motor's shaft. A top block is slidably connected inside the eccentric wheel. A guide rod is fixedly connected inside the eccentric wheel. The guide rod and the top block are slidably connected. A spring is provided on the outer side of the guide rod. By driving the eccentric wheel to rotate, the top block moves and contacts the slag-collecting screen, causing the slag-collecting screen to slide within the guide frame. This allows the slag-collecting screen to vibrate, making the slag-collecting screen more efficient in filtration and less prone to clogging.

[0008] Preferably, a sliding pin is fixedly connected to the surface of the top block, and the sliding pin is slidably connected to the eccentric wheel. The sliding pin guides the movement of the top block.

[0009] Preferably, one end of the spring is fixedly connected to the eccentric wheel, and the other end of the spring is fixedly connected to the top block. By providing the spring, the top block can be easily reset.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. This utility model uses a movable baffle that slides within the guide trough, thereby facilitating the opening and closing of the lower opening of the receiving hopper and making the discharge of the device easier to control.

[0012] 2. This utility model uses a motor to drive the eccentric wheel to rotate, causing the top block to move and contact the slag receiving screen, which in turn causes the slag receiving screen to slide within the guide frame. This makes the slag receiving screen vibrate, resulting in more efficient filtration and less clogging. Attached Figure Description

[0013] Figure 1 This is a perspective view of the overall structure of this utility model;

[0014] Figure 2 This utility model Figure 1 The front view;

[0015] Figure 3 This utility model Figure 2 A cross-sectional view of the eccentric wheel;

[0016] Figure 4 This utility model Figure 1 Enlarged view of point A.

[0017] In the diagram: 1. Bracket; 2. Casters; 3. Hopper; 4. Guide frame; 5. Slag net; 6. Handle; 7. Support plate; 8. Mounting frame; 9. Vibration mechanism; 10. Guide chute; 11. Stop bar; 12. Baffle; 91. Motor; 92. Eccentric wheel; 93. Top block; 94. Sliding pin; 95. Guide rod; 96. Spring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1 , Figure 2 , Figure 4 A submerged arc welding flux slag separation device includes a support 1, with casters 2 at the lower end of the support 1, a receiving hopper 3 fixedly connected to the upper end of the support 1, a guide frame 4 fixedly connected inside the receiving hopper 3, a slag-collecting mesh 5 slidably connected inside the guide frame 4, a handle 6 fixedly connected to the upper end of the slag-collecting mesh 5, the handle 6 slidably connected to the guide frame 4, a support plate 7 fixedly connected inside the guide frame 4, the support plate 7 contacting the slag-collecting mesh 5, and the support plate 7 supporting the slag-collecting mesh 5; a mounting frame 8 fixedly installed on the surface of the receiving hopper 3, a vibration mechanism 9 installed on the mounting frame 8; a guide trough 10 fixedly connected to the lower end of the receiving hopper 3, a baffle 11 fixedly connected inside the guide trough 10, a baffle 12 slidably connected inside the guide trough 10, the baffle 12 contacting the baffle 11, and the baffle 12 slidably connected to the receiving hopper 3, and the opening of the receiving hopper 3 being closed by the baffle 12.

[0020] Please see Figure 2 , Figure 3The vibration mechanism 9 includes a motor 91. The motor 91 is fixedly mounted on the right end of the mounting frame 8. The shaft of the motor 91 passes through the mounting frame 8 and is rotatably connected to it. The shaft of the motor 91 also passes through the receiving hopper 3 and is rotatably connected to it. An eccentric wheel 92 is fixedly connected to the left end of the motor 91's shaft. A top block 93 is slidably connected inside the eccentric wheel 92. A sliding pin 94 is fixedly connected to the surface of the top block 93. The sliding pin 94 and the eccentric wheel 92 are slidably connected. By setting the sliding pin 94, the movement of the top block 93 is guided. The internal structure of the eccentric wheel 92 is fixedly connected to the top block 93. A guide rod 95 is fixedly connected to a top block 93. A spring 96 is provided on the outside of the guide rod 95. One end of the spring 96 is fixedly connected to an eccentric wheel 92, and the other end of the spring 96 is fixedly connected to the top block 93. By setting the spring 96, the top block 93 can be easily reset. The eccentric wheel 92 is driven to rotate by the motor 91, so that the top block 93 moves and contacts the slag receiving screen 5, so that the slag receiving screen 5 slides in the guide frame 4, thereby making the slag receiving screen 5 vibrate, thus making the slag receiving screen 5 more efficient in filtration and less prone to clogging.

[0021] The specific implementation process of this utility model is as follows: In use, welding slag is poured onto the slag-collecting mesh 5. The motor 91 is started, driving the eccentric wheel 92 to rotate. The eccentric wheel 92 drives the top block 93 to rotate, causing the top block 93 to contact the slag-collecting mesh 5. This causes the slag-collecting mesh 5 to vibrate and slide within the guide frame 4. When the top block 93 contacts the slag-collecting mesh 5, it slides inward towards the eccentric wheel 92, compressing the spring 96 and preventing damage from excessive impact force. The motor 91 drives the eccentric wheel 92 to rotate, thus... The top block 93 moves and contacts the slag receiving screen 5, causing the slag receiving screen 5 to slide within the guide frame 4, which in turn makes the slag receiving screen 5 vibrate, thus making the slag receiving screen 5 more efficient in filtration and less prone to clogging. The welding slag separated by the slag receiving screen 5 falls to the bottom of the receiving hopper 3. The baffle 12 is manually moved to separate from the guide chute 10, causing the lower opening of the receiving hopper 3 to open. By moving the baffle 12 to slide within the guide chute 10, the lower opening of the receiving hopper 3 can be easily opened and closed, thus making the discharge of the device easier to control.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A submerged arc flux slag separation device comprising a support (1), characterised in that: The lower end of the bracket (1) is provided with casters (2), the upper end of the bracket (1) is fixedly connected with a receiving hopper (3), the inside of the receiving hopper (3) is fixedly connected with a guide frame (4), the inside of the guide frame (4) is slidably connected with a slag receiving net (5), the upper end of the slag receiving net (5) is fixedly connected with a handle (6), the handle (6) and the guide frame (4) are slidably connected, the surface of the receiving hopper (3) is fixedly installed with an installation frame (8), the installation frame (8) is provided with a vibration mechanism (9), the lower end of the receiving hopper (3) is fixedly connected with a guide trough (10), the inside of the guide trough (10) is fixedly connected with a baffle (11), and the inside of the guide trough (10) is slidably connected with a baffle (12).

2. A submerged arc flux-slag separation device according to claim 1, characterized in that: The guide frame (4) is fixedly connected to a support plate (7), which is in contact with the slag receiving mesh (5).

3. The submerged arc flux-slag separation device of claim 1, wherein: The baffle (12) and the baffle strip (11) are in contact, and the baffle (12) and the receiving hopper (3) are slidably connected.

4. The submerged arc flux-slag separation device of claim 1, wherein: The vibration mechanism (9) includes a motor (91). The motor (91) is fixedly installed on the right end of the mounting frame (8). The rotating shaft of the motor (91) passes through the mounting frame (8) and is rotatably connected to the mounting frame (8). The rotating shaft of the motor (91) passes through the receiving hopper (3) and is rotatably connected to the receiving hopper (3). An eccentric wheel (92) is fixedly connected to the left end of the rotating shaft of the motor (91). A top block (93) is slidably connected inside the eccentric wheel (92). A guide rod (95) is fixedly connected inside the eccentric wheel (92). The guide rod (95) and the top block (93) are slidably connected. A spring (96) is provided on the outside of the guide rod (95).

5. A submerged arc flux-slag separation device according to claim 4, wherein: The surface of the top block (93) is fixedly connected to a sliding pin (94), and the sliding pin (94) is slidably connected to the eccentric wheel (92).

6. A submerged arc flux-slag separation device according to claim 4, wherein: One end of the spring (96) is fixedly connected to the eccentric wheel (92), and the other end of the spring (96) is fixedly connected to the top block (93).

Citation Information

Patent Citations

  • Novel welding flux slag-shell separation device

    CN211276923U