Tail forming tool for rocker arm with tail gas door of engine

By using a mechanically driven rocker arm tail forming fixture, the problems of low forming efficiency and inconsistent products in tail rocker arms have been solved, achieving consistent force and product stability, and improving work efficiency.

CN224128315UActive Publication Date: 2026-04-17成都市三宇电子机械有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
成都市三宇电子机械有限公司
Filing Date
2025-04-18
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing technologies have low tail rocker arm tail forming efficiency and inconsistent products. The magnitude of human bending force cannot be standardized, resulting in large errors between products.

Method used

Mechanically driven engines have tail valve rocker arm tail forming fixtures, which achieve stable forming of the rocker arm tail through a combination of drive cylinder, rack, gear, turntable and forming roller.

Benefits of technology

This ensures the stability and consistency of the force applied during bending, improves work efficiency, and guarantees product uniformity and quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224128315U_ABST
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Abstract

The utility model discloses an engine tail gas door rocker arm tail forming tool which comprises a bottom plate, a driving air cylinder is arranged at one end of the bottom plate, a rack is arranged on a piston rod of the driving air cylinder, a bearing seat is arranged in the middle of the bottom plate, a rotating shaft is arranged on the bearing seat, a gear is arranged on the rotating shaft, and the gear is matched with the rack. A rotating disc is fixedly arranged on the upper end face of the gear, a forming shaft is arranged on the rotating disc, a forming roller is arranged on the forming shaft, a positioning block is further arranged on the upper end face of the rotating shaft, a stand column used for containing a rocker arm is arranged on the positioning block, and the forming roller is used for forming the tail of the rocker arm. According to the utility model, manual driving is replaced by mechanical driving, so that the same magnitude of applied force during bending can be ensured, and meanwhile, the mechanical transmission movement is more stable and reliable, thereby ensuring the uniformity of products and greatly improving the working efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of rocker arm processing auxiliary tools, and more specifically to a tooling for forming the tail end of an engine rocker arm with exhaust valve. Background Technology

[0002] Rocker arms are an important component of engines, but there are many types of rocker arms. According to the overall structure, they can be divided into rocker arms with tails and rocker arms without tails. Currently, the tail section of rocker arms with tails is formed by manual bending, which is inefficient. Furthermore, because it is a manual bending process, the force applied during bending cannot be uniform. Although the formed product is qualified, there are certain errors between products, and the uniformity of the products cannot be guaranteed. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a tooling for forming the tail section of an engine tail valve rocker arm. This invention replaces manual labor with mechanical drive, which not only ensures that the applied force is the same during bending, but also makes the mechanical transmission movement more stable and reliable, thereby ensuring product uniformity and greatly improving work efficiency.

[0004] The purpose of this utility model is achieved through the following technical solution: an engine exhaust valve rocker arm tail forming fixture, including a base plate, a drive cylinder at one end of the base plate, a rack on the piston rod of the drive cylinder, a bearing seat in the middle of the base plate, a rotating shaft on the bearing seat, a gear on the rotating shaft, the gear cooperating with the rack, a turntable fixed on the upper end face of the gear, a forming shaft on the turntable, a forming roller on the forming shaft, a positioning block on the upper end face of the rotating shaft, a column for placing the rocker arm on the positioning block, and the forming roller for forming the tail of the rocker arm.

[0005] In one preferred embodiment, the base plate is provided with a guide plate, the guide plate is provided with a guide groove, and the rack is provided with a guide ridge that cooperates with the guide groove.

[0006] In one preferred embodiment, the forming roller is provided with forming grooves, and there are two forming grooves, with the distance between the two forming grooves being the same as the distance between the tail of the rocker arm.

[0007] In one preferred embodiment, the base plate is provided with a stop block.

[0008] The beneficial effects of this utility model are: by replacing human labor with mechanical drive, it can not only ensure that the force applied during bending is the same, but also make the mechanical transmission movement more stable and reliable, thereby ensuring product uniformity and greatly improving work efficiency. Attached Figure Description

[0009] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0010] Figure 1 This is a top view of the structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0012] Figure 3 This is a schematic diagram of the forming roller structure of this utility model;

[0013] Figure 4 Schematic diagram of the positioning block structure of this utility model;

[0014] In the diagram, 1-base plate, 2-drive cylinder, 3-rack, 4-bearing seat, 5-gear, 6-turntable, 7-forming shaft, 8-forming roller, 81-forming groove, 9-positioning block, 91-column, 10-rocker arm. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0017] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0018] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] The terms “first,” “second,” “third,” etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0020] The terms "parallel" and "perpendicular" do not mean that the components must be absolutely parallel or perpendicular, but rather that they can be slightly tilted. For example, "parallel" simply means that its direction is more parallel than "perpendicular," not that the structure must be completely parallel, but that it can be slightly tilted.

[0021] The terms "horizontal," "vertical," and "suspension" do not imply that a component must be absolutely horizontal, vertical, or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0022] Furthermore, terms like "roughly" and "basically" are used to indicate that the content does not require absolute precision, but rather allows for a certain degree of deviation. For example, "roughly equal" does not simply mean absolute equality; in actual production and operation, achieving absolute "equality" is difficult, and a certain degree of deviation is generally present. Therefore, besides absolute equality, "roughly equal to" also includes the aforementioned situation where a certain degree of deviation exists. Using this as an example, in other cases, unless otherwise specified, terms like "roughly" and "basically" have similar meanings.

[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] See Figure 1 and Figure 2This utility model provides a technical solution: an engine exhaust valve rocker arm tail forming fixture, including a base plate 1, a drive cylinder 2 at one end of the base plate 1, a rack 3 on the piston rod of the drive cylinder 2, a bearing seat 4 in the middle of the base plate 1, a rotating shaft on the bearing seat 4, a gear 5 on the rotating shaft, the gear 5 cooperating with the rack 3, a turntable 6 fixed on the upper end face of the gear 5, a forming shaft 7 on the turntable 6, a forming roller 8 on the forming shaft 7, a positioning block 9 on the upper end face of the rotating shaft, a column 91 for placing the rocker arm 10 on the positioning block 9, and the forming roller 8 for forming the tail of the rocker arm 10. This utility model replaces manual labor with mechanical drive, which not only ensures the same force applied during bending, but also makes the mechanical transmission more stable and reliable, thereby ensuring product uniformity and significantly improving work efficiency.

[0025] Preferably, the base plate 1 is provided with a guide plate, the guide plate is provided with a guide groove, and the rack 3 is provided with a guide ridge that cooperates with the guide groove. This ensures that the movement trajectory of the rack 3 does not deviate and ensures smooth operation.

[0026] Preferably, the forming roller 8 is provided with forming grooves 81, and there are two forming grooves 81, and the distance between the two forming grooves 81 is the same as the distance between the tail of the rocker arm 10.

[0027] Preferably, the base plate 1 is provided with a stop block to limit the stroke and prevent the rack 3 from dislodging.

[0028] The working principle of this utility model is as follows: First, the rocker arm 10 is positioned on the column 91. Then, the drive cylinder 2 drives the rack 3 to move linearly and the gear 5 to move in a circular motion. At the same time, the turntable 6 rotates, and the forming roller 8 contacts the tail of the rocker arm 10 and gradually bends it, thereby completing the forming of the tail of the rocker arm 10.

[0029] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. Modifications and variations made by those skilled in the art that do not depart from the technology and scope of this utility model should be within the protection scope of the appended claims.

Claims

1. An engine exhaust valve rocker arm tail forming tool, characterized in that: The device includes a base plate, one end of which is equipped with a drive cylinder. The piston rod of the drive cylinder is equipped with a rack. A bearing seat is located in the middle of the base plate. A rotating shaft is located on the bearing seat. A gear is located on the rotating shaft. The gear meshes with the rack. A turntable is fixedly located on the upper end face of the gear. A forming shaft is located on the turntable. A forming roller is located on the forming shaft. A positioning block is also located on the upper end face of the rotating shaft. A column for placing the rocker arm is located on the positioning block. The forming roller is used for forming the tail of the rocker arm.

2. The engine exhaust valve rocker arm tail forming tooling of claim 1, wherein: The base plate is provided with a guide plate, the guide plate is provided with a guide groove, and the rack is provided with a guide ridge that cooperates with the guide groove.

3. The engine exhaust valve rocker arm tail forming tooling of claim 1, wherein: The forming roller is provided with forming grooves, and there are two forming grooves, with the distance between the two forming grooves being the same as the distance between the tail of the rocker arm.

4. The engine exhaust valve rocker arm tail forming tooling of claim 1, wherein: The base plate is equipped with a stop block.