Edge chamfering device for transmission shaft

Abstract

The beveling device for the transmission shaft comprises a machine tool, a middle plate is installed on the lower portion of a back plate in the machine tool, a positioning mechanism and a water spraying mechanism for spraying water to the two ends of the positioning mechanism at the same time are arranged on the middle plate, and a water conveying mechanism for conveying water to the water spraying mechanism is arranged at the top of the machine tool. Linear displacement mechanisms are arranged on the portions, located on the two sides of the middle plate, of the machine tool inner back plate, the machine tool inner back plate is in transmission connection with a sliding base through the linear displacement mechanisms, a first air cylinder extending forwards is installed on the sliding base, the telescopic end of the first air cylinder is connected with an L-shaped installation plate, and a beveling mechanism is installed on the installation plate. The beveling device can be used for beveling two transmission shafts at the same time, and can also be used for beveling the two ends of one transmission shaft at the same time, so that the beveling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of transmission shaft processing and conveying technology, specifically a chamfering device for transmission shafts. Background Technology

[0002] The drive shaft is a core component of the mechanical transmission system, mainly used to transmit rotational power and torque. The end face of the drive shaft is usually chamfered, so a chamfering device is required. However, the current drive shaft chamfering devices have the following problems: (1) When only one end of the drive shaft needs to be chamfered, only one drive shaft can be chamfered at a time, and it is not possible to chamfer two drive shafts at the same time; when both ends of the drive shaft need to be chamfered, one end is usually chamfered first, and then the other end is chamfered, and it is not possible to chamfer both ends at the same time. (2) When chamfering, water needs to be sprayed onto the chamfered area. Currently, when spraying water, only one end can be sprayed, and it is difficult to adjust the angle and position of the nozzle, making it difficult to adjust the angle and position of the spray. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a chamfering device for drive shafts, which solves the problems that current chamfering devices cannot simultaneously chamfer both ends of a drive shaft, or simultaneously chamfer two drive shafts, and that the water spray angle is difficult to adjust.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0005] A chamfering device for a drive shaft includes a machine tool. An intermediate plate is mounted on the lower part of the machine tool's inner back plate. The intermediate plate has a positioning mechanism and a water spraying mechanism that simultaneously sprays water to both ends of the positioning mechanism. A water supply mechanism that supplies water to the water spraying mechanism is located on the top of the machine tool. Linear displacement mechanisms are located on both sides of the intermediate plate on the inner back plate of the machine tool, and slides are driven by these linear displacement mechanisms. A first cylinder extending forward is mounted on the slide. The telescopic end of the first cylinder is connected to an L-shaped mounting plate, and a chamfering mechanism is mounted on the mounting plate. The positioning mechanism includes a support platform fixedly connected to the intermediate plate, a positioning cylinder rotatably connected to the support platform via a rotary bearing, a clamping mechanism mounted at both ends of the positioning cylinder, and a drive mechanism mounted on the intermediate plate for driving the positioning cylinder to rotate. The two ends of the positioning cylinder extend to the outer side of the intermediate plate.

[0006] Preferably, the clamping mechanism includes two second cylinders installed on the outer wall of the positioning cylinder opening, and an arc-shaped clamping plate connected to the telescopic ends of the two second cylinders, with the two clamping plates symmetrically arranged inside the positioning cylinder; the driving mechanism includes a first motor installed on the intermediate plate, a first transmission shaft connected to the first motor via a coupling, a first gear fixedly connected to the first transmission shaft, and a second gear fixedly connected to the positioning cylinder, with the first gear meshing with the second gear.

[0007] The above technical solution involves inserting the drive shaft into the positioning cylinder, then controlling the extension of the second cylinder to move the clamping plate to clamp the drive shaft, and then controlling the first motor to work. Through the cooperation of the first gear and the second gear, the positioning cylinder is rotated, thereby driving the drive shaft to rotate.

[0008] Preferably, the water spraying mechanism includes a second motor mounted on the intermediate plate, a rotating shaft rotatably connected to the upper part of the intermediate plate via a rotary bearing, a second drive shaft driven by the second motor, a third gear connected to the second drive shaft, and a fourth gear fixedly connected to the rotating shaft. The third and fourth gears mesh. A third cylinder is fixedly connected to both the rotating shaft and the second drive shaft. A connecting plate is connected to the telescopic end of the third cylinder, and a fourth cylinder is connected to the connecting plate. A fixing plate is connected to the telescopic end of the fourth cylinder, and a nozzle is mounted on the fixing plate. The water supply mechanism includes a water tank and a water pump mounted on the top of the machine tool. The water tank is connected to the water pump via an outlet pipe, and a water supply pipe is connected to the water pump. Both ends of the water supply pipe are connected to corresponding nozzles via flexible hoses. A control valve is connected to the outlet pipe. Two collars are also installed above the back of the machine tool, and two flexible hoses are movably disposed within the two collars.

[0009] The above technical solution controls the operation of the second motor. Through the cooperation of the third and fourth gears, the two third cylinders can rotate simultaneously in opposite directions, thereby adjusting the nozzle angle. The operation of the third cylinders drives the nozzle to move back and forth, thus adjusting its position in the forward and backward direction. The operation of the fourth cylinder drives the nozzle towards the chamfered edge of the drive shaft, bringing it closer to the chamfered edge. The collar design constrains the hose, preventing it from tangling. When water spraying is needed, the control valve is opened, the water pump is started, and water from the tank is delivered to the nozzle through the hose and sprayed out.

[0010] Preferably, the linear displacement mechanism includes two bearing seats mounted on the inner back plate of the machine tool, a lead screw rotatably connected to the two bearing seats, a guide rail mounted on the inner back plate of the machine tool, and a third motor mounted on the inner back plate of the machine tool. The third motor is drivenly connected to one end of the lead screw, the slide is threadedly connected to the lead screw, and the slide is slidably connected to the guide rail.

[0011] The above technical solution controls the operation of the third motor, which drives the lead screw to rotate. During the rotation of the lead screw, the slide moves linearly along the guide rail, thereby adjusting the distance between the chamfering mechanism and the middle plate to adapt to drive shafts of different lengths.

[0012] Preferably, the chamfering mechanism includes a fifth cylinder mounted on a mounting plate, a mounting sleeve connected to the telescopic end of the fifth cylinder, and a blade threadedly connected to the mounting sleeve, the lower end of which is a bevel.

[0013] The above technical solution controls the operation of the fifth cylinder, which drives the blade plate to rise and fall, thereby adjusting the height of the blade plate so that the inclined surface of the blade plate can abut against the end face of the drive shaft to adapt to drive shafts of different diameters.

[0014] Preferably, a control box is provided on one side of the machine tool, and a controller is provided inside the control box. The control box is equipped with a start button, a control button and a display. The first motor, the second motor, the third motor, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the fifth cylinder, the water pump, the control valve, the display, the start button and the control button are all electrically connected to the controller.

[0015] The above technical solution includes a control program, a start button for powering on, control buttons for controlling the operation of each component, a display for showing the working status, and a keyboard for inputting various working parameters.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) When it is necessary to chamfer the end faces of two drive shafts, both drive shafts are inserted into the positioning cylinder, with the chamfered portion of the drive shaft located outside the positioning cylinder. Then, the drive shafts are clamped by the clamping mechanism, and the chamfering mechanisms on both sides are used to chamfer the ends of the two drive shafts respectively. This allows for simultaneous chamfering of both drive shafts, improving chamfering efficiency. When it is necessary to chamfer both ends of a single drive shaft simultaneously, one drive shaft is inserted into the positioning cylinder, with both ends of the drive shaft located outside the positioning cylinder. Then, the chamfering mechanisms at both ends are used to chamfer both ends of the drive shaft simultaneously, improving chamfering efficiency.

[0018] (2) When beveling, the angle, position and distance of the nozzle can be adjusted by the operation of the second motor, the third cylinder and the fourth cylinder so as to accurately spray water onto the beveling part of the drive shaft. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the present invention after removing the machine tool and control box;

[0021] Figure 3 This is a schematic diagram of the chamfering process of the transmission shaft according to this utility model;

[0022] In the diagram: 1-Machine tool, 2-Positioning mechanism, 201-Support platform, 202-Positioning cylinder, 203-Second cylinder, 204-Clamping plate, 205-First motor, 206-First gear, 207-Second gear, 3-Water spraying mechanism, 301-Second motor, 302-Rotating shaft, 303-Third gear, 304-Fourth gear, 305-Third cylinder, 306-Connecting plate, 307-Fourth cylinder, 308-Fixing plate, 309-Sprayer head 4-Water delivery mechanism, 401-Water tank, 402-Water pump, 403-Water delivery pipe, 404-Hose, 405-Control valve, 406-Collar, 5-Linear displacement mechanism, 501-Bearing seat, 502-Screw rod, 503-Guide rail, 504-Third motor, 6-Slide, 7-First cylinder, 8-Mounting plate, 9-Beveling mechanism, 901-Fifth cylinder, 902-Mounting sleeve, 903-Knife plate, 10-Control box, 11-Drive shaft. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Please see Figures 1-3A chamfering device for a drive shaft includes a machine tool 1. An intermediate plate is mounted on the lower part of the inner back plate of the machine tool 1. A positioning mechanism 2 is provided on the intermediate plate. Specifically, the positioning mechanism 2 includes a support platform 201 fixedly connected to the intermediate plate, a positioning cylinder 202 rotatably connected to the support platform via a rotary bearing, a clamping mechanism installed at both ends of the positioning cylinder, and a drive mechanism installed on the intermediate plate for driving the positioning cylinder 202 to rotate. The two ends of the positioning cylinder 202 extend to the outer side of the intermediate plate. The clamping mechanism includes two second cylinders 203 installed on the outer wall of the positioning cylinder opening, and arc-shaped clamping plates 204 connected to the telescopic ends of the two second cylinders. The two clamping plates 204 are symmetrically arranged inside the positioning cylinder 202. The drive mechanism includes a first motor 205 installed on the intermediate plate, a first drive shaft connected to the first motor via a coupling, a first gear 206 fixedly connected to the first drive shaft, and a second gear 207 fixedly connected to the positioning cylinder. The first gear 206 meshes with the second gear 207. Insert the drive shaft to be beveled into the positioning cylinder 202, then control the extension of the second cylinder 203 to drive the clamping plate 204 to move and clamp the drive shaft. Then control the first motor 205 to work, and through the cooperation of the first gear 206 and the second gear 207, drive the positioning cylinder 202 to rotate, thereby driving the drive shaft to rotate.

[0026] Linear displacement mechanisms 5 are provided on both sides of the middle plate on the inner back plate of the machine tool 1, and slide blocks 6 are driven through the linear displacement mechanisms. Specifically, the linear displacement mechanism 5 includes two bearing seats 501 mounted on the inner back plate of the machine tool, a lead screw 502 rotatably connected to the two bearing seats, a guide rail 503 mounted on the inner back plate of the machine tool, and a third motor 504 mounted on the inner back plate of the machine tool. The third motor 504 is drivenly connected to one end of the lead screw 502. The slide block 6 is provided with a screw hole and is threadedly connected to the lead screw 502 through the screw hole. The bottom surface of the slide block 6 is provided with a sliding groove and is slidably connected to the guide rail 503 through the sliding groove. Controlling the third motor 504 to work drives the lead screw 502 to rotate. During the rotation of the lead screw 502, the slide block 6 moves linearly along the guide rail 503, thereby adjusting the distance between the chamfering mechanism and the middle plate to adapt to drive shafts of different lengths.

[0027] A first cylinder 7 extending forward is mounted on the slide block 6. An L-shaped mounting plate 8 is connected to the telescopic end of the first cylinder 7, and a chamfering mechanism 9 is mounted on the mounting plate 8. The chamfering mechanism 9 includes a fifth cylinder 901 mounted on the mounting plate, a mounting sleeve 902 connected to the telescopic end of the fifth cylinder, and a blade 903 threadedly connected to the mounting sleeve. The lower end of the blade 903 is inclined. Controlling the fifth cylinder 901 causes the blade 903 to rise and fall, thereby adjusting the height of the blade 903 so that the inclined surface of the blade can abut against the end face of the drive shaft, adapting to drive shafts of different diameters.

[0028] A control box 10 is located on one side of the machine tool 1. The control box 10 contains a controller and includes a start button, control buttons, and a display. The first motor 205, the second motor 301, the third motor 504, the first cylinder 7, the second cylinder 203, the third cylinder 305, the fourth cylinder 307, the fifth cylinder 901, the water pump 402, the control valve 405, the display, the start button, and the control buttons are all electrically connected to the controller. The controller contains a control program. The start button is used to connect the power supply, the control buttons are used to control the operation of each component, and the display shows the working status. A keyboard is also required for inputting various working parameters.

[0029] The working principle of this embodiment is as follows:

[0030] When it is necessary to chamfer the end faces of the two drive shafts 11, insert both drive shafts 11 into the positioning cylinder 202 respectively, so that the part of the drive shaft 11 to be chamfered is located outside the positioning cylinder 202. Then, control the extension of the second cylinder 203 to drive the clamping plate 204 to move and clamp the drive shaft. Then, drive the slide 6 to move towards the middle plate through the linear displacement mechanism 5, and control the fifth cylinder 901 to work so that the inclined surface of the blade 903 contacts the end of the drive shaft. Then, start the first motor 206 to drive the positioning cylinder 202 to rotate, thereby driving the drive shaft to rotate, so as to chamfer the outer ends of the two drive shafts at the same time.

[0031] When it is necessary to beveling both ends of a drive shaft at the same time, the drive shaft is inserted into the positioning cylinder 202, and both ends of the drive shaft are located outside the positioning cylinder. Then, the beveling mechanism at both ends beveling both ends of the drive shaft at the same time, which improves the beveling efficiency.

[0032] Example 2

[0033] Based on Embodiment 1, the upper part of the intermediate plate is provided with a water spraying mechanism 3 that sprays water simultaneously to both ends of the positioning mechanism, and the top of the machine tool 1 is provided with a water supply mechanism 4 that supplies water to the water spraying mechanism. The water spraying mechanism 3 includes a second motor 301 mounted on the intermediate plate and a rotating shaft 302 rotatably connected to the upper part of the intermediate plate via a rotary bearing. A second drive shaft is driven to the second motor 301, and a third gear 303 is connected to the second drive shaft. A fourth gear 304 is fixedly connected to the rotating shaft 302. The third gear 303 and the fourth gear 304 mesh. A third cylinder 305 is fixedly connected to both the rotating shaft 302 and the second drive shaft. A connecting plate 306 is connected to the telescopic end of the third cylinder 305. A fourth cylinder 307 is connected to the connecting plate 306. A fixing plate 308 is connected to the telescopic end of the fourth cylinder 307. A nozzle 309 is mounted on the fixing plate 308. By controlling the second motor 301 to work, the cooperation of the third gear 303 and the fourth gear 304 drives the two third cylinders 304 to rotate simultaneously in opposite directions, thereby adjusting the angle of the nozzle 309. The operation of the third cylinder 304 can drive the nozzle 309 to move back and forth, thereby adjusting the position of the nozzle 309 in the back and forth direction. The operation of the fourth cylinder 307 can drive the nozzle 309 to move towards the chamfered edge of the transmission shaft, so that the nozzle 309 is close to the chamfered edge.

[0034] The water supply mechanism 4 includes a water tank 401 and a water pump 402 installed on the top of the machine tool. The water tank 401 is connected to the water pump 402 via an outlet pipe. A water delivery pipe 403 is connected to the water pump 402, and both ends of the water delivery pipe 403 are connected to corresponding nozzles 309 via flexible hoses 404. A control valve 405 is connected to the outlet pipe. Two collars 406 are also installed on the upper back of the machine tool 1, and the two flexible hoses 404 are movably disposed within the two collars 406. The collars 406 constrain the flexible hoses 404 to prevent them from tangling. When water needs to be sprayed, the control valve 405 is opened, the water pump 402 is started, and the water in the water tank 401 is sent to the nozzles 309 through the flexible hoses 404 and sprayed out by the nozzles 309.

[0035] During the chamfering process, the angle, position, and distance of the nozzle 309 can be adjusted by the operation of the second motor 301, the third cylinder 303, and the fourth cylinder 304, so as to accurately spray water onto the chamfered area of ​​the drive shaft.

[0036] To facilitate drainage, a sludge collection hopper is installed below the positioning mechanism on the machine tool. The lower end of the sludge collection hopper is connected to a drain pipe, which is fitted with a flange and connected to external sewage treatment equipment through the flange.

[0037] This embodiment also requires an air compressor to provide power to all cylinders.

[0038] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A deburring device for a propeller shaft, characterized in that: The machine tool (1) includes a middle plate installed on the lower part of the inner back plate of the machine tool (1), a positioning mechanism (2) and a water spraying mechanism (3) that sprays water to both ends of the positioning mechanism simultaneously. The top of the machine tool (1) is provided with a water supply mechanism (4) that supplies water to the water spraying mechanism. Linear displacement mechanisms (5) are provided on both sides of the middle plate on the inner back plate of the machine tool (1), and a slide (6) is connected to it through the linear displacement mechanism. A first cylinder (7) that extends forward is installed on the slide (6). An L-shaped mounting plate (8) is connected to the telescopic end of the first cylinder (7). A chamfering mechanism (9) is installed on the mounting plate (8). The positioning mechanism (2) includes a support platform (201) fixedly connected to the intermediate plate, a positioning cylinder (202) rotatably connected to the support platform via a rotary bearing, a clamping mechanism installed at both ends of the positioning cylinder, and a driving mechanism installed on the intermediate plate for driving the positioning cylinder (202) to rotate. The two ends of the positioning cylinder (202) extend to the outside of the intermediate plate.

2. A deburring device for a propeller shaft as claimed in claim 1, characterized in that: The clamping mechanism includes two second cylinders (203) installed on the outer wall of the positioning cylinder opening, and an arc-shaped clamping plate (204) connected to the telescopic ends of the two second cylinders. The two clamping plates (204) are symmetrically arranged inside the positioning cylinder (202). The drive mechanism includes a first motor (205) mounted on the intermediate plate, a first transmission shaft connected to the first motor via a coupling, a first gear (206) fixedly connected to the first transmission shaft, and a second gear (207) fixedly connected to the positioning cylinder, wherein the first gear (206) meshes with the second gear (207).

3. A deburring device for a propeller shaft as claimed in claim 2, characterized in that: The water spraying mechanism (3) includes a second motor (301) mounted on the intermediate plate and a rotating shaft (302) rotatably connected to the upper part of the intermediate plate via a rotating bearing. A second drive shaft is driven to the second motor (301), and a third gear (303) is connected to the second drive shaft. A fourth gear (304) is fixedly connected to the rotating shaft (302). The third gear (303) meshes with the fourth gear (304). A third cylinder (305) is fixedly connected to both the rotating shaft (302) and the second drive shaft. A connecting plate (306) is connected to the telescopic end of the third cylinder (305). A fourth cylinder (307) is connected to the connecting plate (306). A fixing plate (308) is connected to the telescopic end of the fourth cylinder (307). A nozzle (309) is mounted on the fixing plate (308).

4. A deburring device for a propeller shaft as claimed in claim 3, characterized in that: The water supply mechanism (4) includes a water tank (401) and a water pump (402) installed on the top of the machine tool. The water tank (401) is connected to the water pump (402) through a water outlet pipe. A water delivery pipe (403) is connected to the water pump (402). Both ends of the water delivery pipe (403) are connected to the corresponding nozzles (309) through hoses (404). A control valve (405) is connected to the water outlet pipe. Two collars (406) are also installed on the upper back of the machine tool (1). The two hoses (404) are respectively movably set in the two collars (406).

5. A deburring device for a propeller shaft as claimed in claim 4, characterized in that: The linear displacement mechanism (5) includes two bearing seats (501) mounted on the inner back plate of the machine tool, a lead screw (502) rotatably connected to the two bearing seats, a guide rail (503) mounted on the inner back plate of the machine tool, and a third motor (504) mounted on the inner back plate of the machine tool. The third motor (504) is connected to one end of the lead screw (502) for transmission. The slide (6) is threadedly connected to the lead screw (502), and the slide (6) is slidably connected to the guide rail (503).

6. A deburring device for a propeller shaft as claimed in claim 5, characterized in that: The chamfering mechanism (9) includes a fifth cylinder (901) mounted on the mounting plate, a mounting sleeve (902) connected to the telescopic end of the fifth cylinder, and a blade (903) threadedly connected to the mounting sleeve. The lower end of the blade (903) is a bevel.

7. A deburring device for a propeller shaft as claimed in claim 6, characterized in that: The machine tool (1) is provided with a control box (10) on one side. The control box (10) is provided with a controller. The control box (10) is provided with a start button, a control button and a display. The first motor (205), the second motor (301), the third motor (504), the first cylinder (7), the second cylinder (203), the third cylinder (305), the fourth cylinder (307), the fifth cylinder (901), the water pump (402), the control valve (405), the display, the start button and the control button are all electrically connected to the controller.

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