Inflatable brick production mold

Abstract

The utility model relates to the technical field of building block production equipment, in particular to an inflatable brick production mold which comprises a mounting plate, a bottom plate, a first sealing plate, a second sealing plate, a grouting opening, a steam-curing opening and the like. A bottom plate is fixedly connected to the top of the mounting plate, first sealing plates are rotationally connected to the bottom plate in the length direction, the tops of the two first sealing plates are opened and form a grouting opening and a steam-curing opening after being enclosed, a second sealing plate is rotationally connected to the bottom plate in the width direction, and driving mechanisms are arranged on the first sealing plates and the second sealing plate. Through cooperation of the first sealing plate, the first limiting plate, the connecting plate, the air cylinder, the electric push rod and other parts, integration of grouting, demolding and steam curing of the inflatable brick is achieved, the manufacturing difficulty of the inflatable brick is effectively lowered, the working efficiency is improved, meanwhile, additional movement is not needed, damage to the inflatable brick is avoided, and the product quality is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of building block production equipment, and in particular to an inflatable brick production mold. Background Technology

[0002] Aerated concrete blocks, also known as aerated concrete blocks or foamed concrete bricks, are a lightweight building material made by adding a foaming agent to a concrete mixture to create a large number of evenly distributed microbubbles. This material has good thermal and sound insulation properties and a low density, while maintaining sufficient strength, making it suitable for constructing both interior and exterior walls. Aerated concrete blocks are not only easy to install, but also effectively reduce the building's weight, improve structural safety and energy efficiency, and are widely used in residential, commercial, and industrial buildings.

[0003] In the existing production process of aerated bricks, grout needs to be poured into the mold first, and after the aerated bricks are formed and demolded, they need to be transferred to an autoclave for curing to finally obtain the finished aerated bricks. However, the above production process is too complicated, resulting in low production efficiency. Moreover, the aerated bricks are easily damaged during transportation after being formed and demolded, which affects the quality of the finished aerated bricks.

[0004] Therefore, it is necessary to design a mold for producing inflatable bricks. Utility Model Content

[0005] In order to overcome the shortcomings of the existing inflatable brick production process, which is too complicated, resulting in low production efficiency, and the fact that inflatable bricks are easily damaged during transportation after demolding, affecting the final quality of the finished product, the technical problem to be solved by this utility model is: to provide an inflatable brick production mold.

[0006] The technical solution is as follows: An inflatable brick production mold includes an installation plate, a base plate, a first sealing plate, a second sealing plate, a grouting port, a steam curing port, a first limiting plate, a second limiting plate, a driving mechanism, and an opening and closing mechanism. The base plate is fixedly connected to the top of the installation plate, and the first sealing plate is rotatably connected to the base plate along its length. The tops of the two first sealing plates are open and, when closed, form a grouting port and a steam curing port. The second sealing plate is rotatably connected to the base plate along its width. A driving mechanism is provided on both the first and second sealing plates. One end of the driving mechanism on the first and second sealing plates is respectively connected to the first and second limiting plates. An opening and closing mechanism is provided on the installation plate, and the opening and closing mechanism is connected to the first and second sealing plates respectively.

[0007] Furthermore, it is particularly preferred that the drive mechanism includes a connecting plate and a cylinder, the cylinder is mounted on the first sealing plate, the piston rod of the cylinder passes through the first sealing plate and is connected to the connecting plate, the connecting plate is fixedly connected to the first limiting plate, and another cylinder is mounted on the second sealing plate, the piston rod of the other cylinder passes through the second sealing plate and is connected to another connecting plate, the other connecting plate is fixedly connected to the second limiting plate.

[0008] Furthermore, it is particularly preferred that the opening and closing mechanism includes an electric push rod and a connector. The electric push rod is obliquely mounted on the periphery of the mounting plate, and the movable end of the electric push rod is fixedly connected to the connector. The electric push rod is rotatably connected to the first sealing plate and the second sealing plate respectively through the connector.

[0009] Furthermore, it is particularly preferred that both the grouting port and the steam curing port are provided with threads, with the grouting port being movably connected to a sleeve via the threads, and the steam curing port being movably connected to a connecting pipe via the threads.

[0010] Furthermore, it is particularly preferred that a vertical rod is fixedly connected to the mounting plate, and a timing alarm is installed on the vertical rod.

[0011] Furthermore, it is particularly preferred that the first sealing plate is provided with a viewing window for observing the interior of the device.

[0012] Beneficial effects: 1. This utility model achieves integrated production of aerated bricks from grouting to demolding and steam curing through the coordinated operation of components such as the first sealing plate, the first limiting plate, the connecting plate, the cylinder and the electric push rod. This effectively reduces the difficulty of manufacturing aerated bricks, improves work efficiency, and eliminates the need for additional movement, thus avoiding damage to the aerated bricks and ensuring product quality.

[0013] 2. This utility model improves the tightness of the closure of the two first sealing plates by using a sleeve to prevent displacement and ensure stable operation of the device; the connecting pipe strengthens the connection stability between the steam curing machine and the device, avoids steam leakage, and ensures work quality.

[0014] 3. This utility model uses a timing alarm to accurately calculate the solidification and settling time of aerated concrete blocks and promptly sounds an alarm to remind workers to perform subsequent operations, reducing manual timing errors and improving overall work efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural cross-sectional view of the first limiting plate of this utility model.

[0017] Figure 3 This is an exploded view of the connecting plate, cylinder, and second limiting plate of this utility model.

[0018] Figure 4This is an exploded view of the first limiting plate, sleeve, and connecting pipe of this utility model.

[0019] The above-mentioned attached drawings include the following reference numerals: 1-mounting plate, 2-base plate, 3-first sealing plate, 4-second sealing plate, 5-grouting port, 6-steam curing port, 7-first limiting plate, 8-connecting plate, 9-cylinder, 10-electric push rod, 11-connector, 12-second limiting plate, 13-sleeve, 14-connecting pipe, 15-timer alarm, 16-vertical rod, 17-viewing window. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0021] Example: A mold for producing aerated bricks, such as Figures 1-4 As shown, the device includes a mounting plate 1, a base plate 2, a first sealing plate 3, a second sealing plate 4, a grouting port 5, a steam curing port 6, a first limiting plate 7, a second limiting plate 12, a drive mechanism, and an opening and closing mechanism. The base plate 2 is fixedly connected to the top of the mounting plate 1. The first sealing plate 3 is rotatably connected to the base plate 2 along its length. The tops of the two first sealing plates 3 are open, and when closed, they form the grouting port 5 and the steam curing port 6. The second sealing plate 4 is rotatably connected to the base plate 2 along its width. Both the first sealing plate 3 and the second sealing plate 4 are equipped with drive mechanisms. One end of each drive mechanism on the first sealing plate 3 and the second sealing plate 4 is connected to the first limiting plate 7 and the second limiting plate 12, respectively. The mounting plate 1 is equipped with an opening and closing mechanism, which is connected to the first sealing plate 3 and the second sealing plate 4, respectively. The drive mechanism includes a connecting plate 8 and a cylinder 9. A cylinder 9 is installed on the first sealing plate 3. The piston rod of the cylinder 9 passes through the first sealing plate 3 and is connected to a connecting plate 8. The connecting plate 8 is fixedly connected to the first limiting plate 7. Another cylinder 9 is installed on the second sealing plate 4. The piston rod of the other cylinder 9 passes through the second sealing plate 4 and is connected to another connecting plate 8. The other connecting plate 8 is fixedly connected to the second limiting plate 12. The cylinders 9 in the length and width directions of the device are activated. The cylinders 9 drive the piston rod to extend outward. The piston rod of the cylinder 9 drives the connecting plate 8 to move. The connecting plate 8 in the length direction is pushed by the cylinder 9, which drives the first limiting plate 7 to move towards the center of the device. The connecting plate 8 in the width direction is pushed by the cylinder 9, which drives the second limiting plate 12 to move towards the center of the device. Thus, the first limiting plate 7 and the second limiting plate 12 close together to form a closed mold frame.

[0022] like Figures 2-3As shown, the opening and closing mechanism includes an electric push rod 10 and a connector 11. The electric push rod 10 is installed obliquely around the mounting plate 1. The movable end of the electric push rod 10 is fixedly connected to the connector 11. The electric push rod 10 is rotatably connected to the first sealing plate 3 and the second sealing plate 4 through the connector 11. Here, when the electric push rod 10 is activated, the movable rod of the electric push rod 10 extends outward, and the electric push rod 10 drives the first sealing plate 3 and the second sealing plate 4 to close and form a closed box.

[0023] like Figure 4 As shown, both the grouting port 5 and the steam curing port 6 are threaded. The grouting port 5 is movably connected to the sleeve 13 via the thread, and the steam curing port 6 is movably connected to the connecting pipe 14 via the thread. Here, both the sleeve 13 and the connecting pipe 14 are installed by workers. The design of the sleeve 13 can further improve the tightness of the closure of the two first sealing plates 3 and limit the two first sealing plates 3 to prevent the first sealing plates 3 from shifting, thus ensuring the stable operation of the device. At the same time, the design of the connecting pipe 14 effectively strengthens the stability of the connection between the steam curing machine and the device, avoids steam leakage, and ensures the quality of work.

[0024] like Figure 1 As shown, a vertical rod 16 is fixedly connected to the mounting plate 1, and a timing alarm 15 is installed on the vertical rod 16. Here, the timing alarm 15 can accurately calculate the solidification and settling time of the aerated concrete block, and remind workers to carry out subsequent operations by emitting an alarm sound, which helps to improve work efficiency.

[0025] like Figure 1 As shown, the first sealing plate 3 is provided with a viewing window 17 for observing the inside of the device. The design of the viewing window 17 allows workers to easily observe the inside of the device during the grouting process, so that workers can discover and solve problems in time, effectively improving operating efficiency.

[0026] This device is used to produce aerated concrete blocks. When in use, the electric push rod 10 is activated, and its movable rod extends outward. The electric push rod 10 drives the first sealing plate 3 and the second sealing plate 4 to close together, forming a closed box. Then, the cylinders 9 in the length and width directions of the device are activated. The cylinders 9 drive the piston rods to extend outward, and the piston rods of the cylinders 9 move the connecting plate 8. This causes the connecting plate 8 in the length direction to move the first limiting plate 7 towards the center of the device, and the connecting plate 8 in the width direction to move the second limiting plate 12 towards the center of the device. This causes the first limiting plate 7 and the second limiting plate 12 to close together, forming a closed mold frame. Then, the first sealing plate... The grouting port 5 on plate 3 pours the grout into the mold frame. After the grout solidifies and forms, cylinder 9 is activated again. Cylinder 9 drives the piston rod to retract inward, so that cylinder 9 drives the first limiting plate 7 and the second limiting plate 12 back to their initial positions in the length and width directions, thereby completing the demolding of the first limiting plate 7 and the second limiting plate 12. Then, the output end of the steam curing machine is connected to the steam curing port 6 on the first sealing plate 3. The steam curing machine is then activated to perform high-pressure steam curing on the formed aerated brick. After the curing is completed, the electric push rod 10 is activated. The electric push rod 10 drives the first sealing plate 3 and the second sealing plate 4 to separate from each other, thereby exposing the aerated brick. The aerated brick can then be removed by the gripping device, and the work is completed.

[0027] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. All equivalent substitutions made within the principles of this utility model should be included within the protection scope of this utility model. Contents not described in detail in this utility model are existing technologies known to those skilled in the art.

Claims

1. A mold for producing inflatable bricks, comprising a mounting plate (1), a base plate (2), a first sealing plate (3), and a second sealing plate (4), wherein the base plate (2) is fixedly connected to the top of the mounting plate (1), the first sealing plate (3) is rotatably connected to the base plate (2) along its length, and the second sealing plate (4) is rotatably connected to the base plate (2) along its width, characterized in that, It also includes a grouting port (5), a steam curing port (6), a first limiting plate (7), a second limiting plate (12), a driving mechanism, and an opening and closing mechanism. The tops of the two first sealing plates (3) are open and form a grouting port (5) and a steam curing port (6) after being closed. Both the first sealing plate (3) and the second sealing plate (4) are provided with driving mechanisms. One end of the driving mechanism on the first sealing plate (3) and the second sealing plate (4) is connected to the first limiting plate (7) and the second limiting plate (12) respectively. The mounting plate (1) is provided with an opening and closing mechanism, which is connected to the first sealing plate (3) and the second sealing plate (4) respectively.

2. An air brick production mould according to claim 1, characterised in that, The drive mechanism includes a connecting plate (8) and a cylinder (9). The cylinder (9) is mounted on the first sealing plate (3). The piston rod of the cylinder (9) passes through the first sealing plate (3) and is connected to the connecting plate (8). The connecting plate (8) is fixedly connected to the first limiting plate (7). Another cylinder (9) is mounted on the second sealing plate (4). The piston rod of the other cylinder (9) passes through the second sealing plate (4) and is connected to another connecting plate (8). The other connecting plate (8) is fixedly connected to the second limiting plate (12).

3. An aerated block production mould according to claim 2, characterised in that, The opening and closing mechanism includes an electric push rod (10) and a connector (11). The electric push rod (10) is installed obliquely on the periphery of the mounting plate (1). The movable end of the electric push rod (10) is fixedly connected to the connector (11). The electric push rod (10) is rotatably connected to the first sealing plate (3) and the second sealing plate (4) through the connector (11).

4. An aerated block production mould according to claim 3, wherein, Both the grouting port (5) and the steam curing port (6) are provided with threads. The grouting port (5) is movably connected to a sleeve (13) via the threads, and the steam curing port (6) is movably connected to a connecting pipe (14) via the threads.

5. An aircrete brick production mould according to claim 4, characterised in that, A vertical rod (16) is fixedly connected to the mounting plate (1), and a timing alarm (15) is installed on the vertical rod (16).

6. An aircrete brick production mould according to claim 5, characterised in that The first sealing plate (3) is provided with a viewing window (17) for observing the inside of the device.

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