Material pushing device

Abstract

The utility model provides a material pushing device which comprises a machine frame, an injection molding mechanism, a rotating tower and an ejection mechanism are arranged on the machine frame, the rotating tower comprises a lifting assembly, a first driving piece, a main rotating shaft and a rotating piece coaxially connected with the main rotating shaft, and a first injection molding position, a cooling position, a second injection molding position and a discharging position are sequentially arranged on the machine frame around the rotating tower. The lifting assembly drives the main rotating shaft and the rotating part to ascend and descend so that a product arranged on the rotating part can be separated from the first injection molding position and the second injection molding position, and the first driving part drives the main rotating shaft and the rotating part to rotate so that the product can be sequentially switched among the first injection molding position, the cooling position, the second injection molding position and the discharging position. The ejection mechanism comprises an ejection plate and a second driving part, an output shaft of the second driving part is connected with the ejection plate to drive the product located at the discharging position to be ejected out and then separated from the rotating part, a groove of an ejection block is matched with the shape of the installation part, the installation part is accurately inserted during ejection, the product is stably ejected out through ejection force, and manual contact or manipulator intervention is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of automated equipment, and specifically relates to a material pushing device. Background Technology

[0002] In traditional secondary injection molding processes, production is typically carried out in discrete steps, meaning that steps such as initial injection, cooling, and unloading need to be completed by transferring between different equipment or workstations. Each step requires independent operation, resulting in long production cycles, low efficiency, and large equipment space requirements. Furthermore, after secondary injection molding, the product is tightly bonded to the mold, and traditional robotic arms or manual clamping can easily cause surface damage or contamination when unloading the product, and demolding accuracy is difficult to guarantee. At the same time, manual intervention requires frequent contact with high-temperature molds and semi-finished products, which can easily lead to surface contamination of the product and pose safety hazards. Utility Model Content

[0003] (1) Technical problems to be solved

[0004] This invention provides a material pushing device, which aims to solve the problems of how to integrate discrete injection molding processes into a continuous process and how to achieve precise demolding of injection molded products, avoiding the problems of manual intervention or complex robotic arm operation.

[0005] (2) Technical solution

[0006] This utility model provides a feeding device, including a frame, on which an injection molding mechanism, a turret, and an ejection mechanism are provided. The turret includes a lifting assembly, a first driving component, a main rotating shaft, and a rotating component coaxially connected to the main rotating shaft. A first injection position, a cooling position, a second injection position, and a discharge position are sequentially arranged around the turret on the frame. The lifting assembly drives the main rotating shaft and the rotating component to rise and fall, disengaging the product mounted on the rotating component from the first injection position and the second injection position. The first driving component drives the main rotating shaft and the rotating component to rotate, causing the product to sequentially switch between the first injection position, the cooling position, the second injection position, and the discharge position.

[0007] The ejection mechanism includes an ejection plate and a second driving member. The output shaft of the second driving member is connected to the ejection plate to drive the product located at the unloading position to be ejected and thus disengaged from the rotating member.

[0008] Furthermore, the ejector plate is also provided with an ejector block, which has a groove adapted to the rotating component.

[0009] Furthermore, the ejection mechanism also includes a connector and a guide post. One side of the connector is connected to the output shaft of the second drive member, and the other side is connected to one end of the guide post. The other end of the guide post is connected to the ejection plate.

[0010] Furthermore, a connecting seat is provided between the connector and the ejector plate, and the guide post passes through the connecting seat to connect the ejector plate and the connector.

[0011] Furthermore, the rotating component includes a turntable and mounting components, the mounting components being arranged in a ring array on the turntable to correspond to the first injection position, the cooling position, the second injection position, and the unloading position.

[0012] Furthermore, the turntable is provided with a connecting hole, and the main rotating shaft is provided with an annular groove adapted to the connecting hole.

[0013] Furthermore, the lifting assembly includes a first fixed plate, a second fixed plate, and a connecting column. One end of the connecting column passes through the first fixed plate and connects to the second fixed plate, and the other end is connected to the injection molding mechanism.

[0014] Furthermore, the lifting assembly also includes a lifting component and a moving block. The output shaft of the lifting component abuts against the injection molding mechanism. One side of the moving block is connected to the output shaft of the lifting component, and the other end is connected to the fixed plate.

[0015] Furthermore, the lifting assembly also includes a guide member, one end of which is connected to the second fixed plate, and the other end of which passes through the first fixed plate.

[0016] Furthermore, the rotation direction of the rotating component is perpendicular to the movement direction of the fixed plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] The turret integrates four stations: the first injection station, the cooling station, the second injection station, and the unloading station. Each rotation of the turret completes one process switch, realizing synchronous and continuous production of injection molding, cooling, secondary injection molding, and unloading. The groove of the ejector block is adapted to the shape of the mounting part, and it is precisely inserted into the mounting part during ejection. The product is smoothly ejected by the ejection force, avoiding manual contact or robot intervention. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is an exploded view of the overall structure of this utility model.

[0021] Figure 3 This is an exploded view of the turret of this utility model.

[0022] Figure 4 This is a schematic diagram of the rotating component of this utility model.

[0023] Figure 5 This is a diagram showing the rotating component of this utility model in use.

[0024] Figure 6 This is a schematic diagram of the rear mold of this utility model.

[0025] Figure 7 This is a schematic diagram of the lifting mechanism of this utility model.

[0026] Figure 8 This is a top view of the lifting mechanism of this utility model in use.

[0027] Figure 9 This is a schematic diagram of the lifting component of this utility model.

[0028] Figure 10 This is a schematic diagram of the connecting column of this utility model.

[0029] Figure 11 This is a cross-sectional view of the connection between the fixing plate and the main rotating shaft of this utility model.

[0030] Figure 12 This is a schematic diagram of the turret's moving state according to this utility model.

[0031] Reference numerals: 1-Frame, 11-First injection position, 12-Cooling position, 13-Second injection position, 14-Unloading position, 2-Injection mechanism, 21-Front mold, 22-Rear mold, 221-Through hole one, 222-Sliding component one, 3-Turret, 31-Lifting assembly, 311-Fixed plate one, 3111-Through hole two, 312-Fixed plate two, 313-Connecting column, 314-Guide component, 315-Lifting component. 316-Moving block, 32-First driving component, 33-Main shaft, 331-Annular groove, 332-Sliding component II, 3321-Fixed block, 34-Rotating component, 341-Turntable, 3411-Connecting hole, 342-Mounting component, 4-Ejection mechanism, 41-Ejection plate, 42-Second driving component, 43-Ejection block, 431-Groove, 44-Connecting component, 45-Guide post, 46-Connecting seat, 5-Product. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0033] like Figure 1-3As shown, this utility model provides a material ejection device, including a frame 1. The frame 1 is equipped with an injection molding mechanism 2, a turret 3, and an ejection mechanism 4. The turret 3 includes a lifting assembly 31, a first driving component 32, a main rotating shaft 33, and a rotating component 34 coaxially connected to the main rotating shaft 33. The frame 1 has a first injection position 11, a cooling position 12, a second injection position 13, and a discharge position 14 arranged sequentially around the turret 3. The lifting assembly 31 drives the main rotating shaft 33 and the rotating component 34 to rise and fall, disengaging the product 6 mounted on the rotating component 34 from the first injection position 11 and the second injection position 13. The first driving component 32 drives the main rotating shaft 33 and the rotating component 34 to rotate. In use, the injection molding mechanism 2 closes the mold and performs injection molding to form a semi-finished product. The semi-finished product is integrally formed with the rotating component 34. The injection molding machine... The injection mechanism 2 opens, and then the lifting assembly 31 drives the rotating part 34 to rise, causing the semi-finished product to completely detach from the injection mechanism 2. Subsequently, the first driving part 32 drives the main rotating shaft 33 to rotate, causing the rotating part 34 and the semi-finished product to rotate to the cooling position 12 for cooling. After cooling, the first driving part 32 drives the rotating part 34 and the semi-finished product to rotate to the second injection position 13 for secondary injection molding and mold closing, forming the product 5. The injection mechanism 2 opens, and then the rotating part 34 drives the product 5 to detach from the injection mechanism 2 under the drive of the lifting assembly 31. The first driving part 32 drives the rotating part 34 to rotate the product 5 to the unloading position 14, so that the product 6 sequentially switches between the first injection position 11, the cooling position 12, the second injection position 13 and the unloading position 14.

[0034] The ejection mechanism 4 includes an ejection plate 41 and a second driving member 42. In use, the output shaft of the second driving member 42 is connected to the ejection plate 41 to drive the ejection plate 41 to eject the product 5 located at the unloading position 14 and separate it from the rotating member 34. This sequentially realizes the first injection molding, cooling, second injection molding and unloading of the product 5. This design structure is simple. Through the design of the turret 3, the traditional discrete process is transformed into a continuous manufacturing process. At the same time, the ejection mechanism 4 is set to unload and demold the product 5, which solves the problems of difficult demolding in traditional second injection molding and the need for manual clamping or robotic unloading. It avoids the problems of surface contamination caused by manual contact or the need to occupy a large workspace. While ensuring the molding quality, it significantly improves the production cycle.

[0035] Specifically, such as Figure 4As shown, the rotating component 34 includes a turntable 341 with a connecting hole 3411. The main rotating shaft 33 has an annular groove 331 that matches the shape of the connecting hole 3411. The annular groove 331 is interlocked with the connecting hole 3411 to fix the turntable 341 to the main rotating shaft 33. This design simplifies the assembly process and facilitates disassembly and replacement of components. In this embodiment, the turntable 341 is circular. By setting the turntable 341, the force is evenly distributed, reducing shaking during operation.

[0036] It is important to note that, such as Figure 5 As shown, the rotating component 34 also includes mounting components 342. The mounting components 342 are fixedly connected to the turntable 341 in a circular array. This circular array optimizes space utilization, resulting in a compact equipment structure. The mounting components 342 are correspondingly arranged with the first injection position 11, cooling position 12, second injection position 13, and unloading position 14. The mounting components 342 at adjacent positions are perpendicular to each other. Each turntable 341 completes multiple steps of a product 5 with one rotation, enabling simultaneous injection molding, cooling and shaping, secondary injection molding, and ejection unloading. This improves production cycle time, significantly increases production efficiency, and optimizes space utilization. Continuous production is possible, and each mounting component 342 can be replaced or maintained individually without affecting the overall structure, reducing downtime. During operation, the turntable 341 rotates 90 degrees each time, with all four stations working simultaneously. Each cycle can complete one product. Since the mounting components 342 correspond to each station, precise positioning of each station can be ensured, reducing errors during movement. This design improves the stability and reliability of the system because each station has a fixed mounting point, reducing the need for robotic arms or other moving parts. The evenly distributed mounting components 342 can balance the dynamic balance of the turntable 341, reducing vibration during high-speed rotation, thereby improving the overall stability and lifespan of the machine.

[0037] It should be noted that the mounting component 342 is made of a high-temperature resistant and wear-resistant material. During the injection molding process, the integrated molding design of the mounting component 342 and the product 5 needs to take into account temperature changes and mechanical stress, improve positioning accuracy, enhance system rigidity, reduce vibration and noise, and improve load capacity.

[0038] like Figure 6 As shown, the injection molding mechanism 2 includes a front mold 21 and a rear mold 22. The rear mold 22 is provided with a through hole 221. A sliding member 222 is provided in the through hole 221. The sliding member 222 is sleeved on the outer peripheral wall of the main rotating shaft 33 and rotatably connected to the main rotating shaft 33.

[0039] Specifically, such as Figure 7-8As shown, the ejector plate 41 is provided with an ejector block 43, and the ejector block 43 is provided with a groove 431 that is adapted to the shape of the mounting member 342. In use, the mounting member 342 reaches the groove 431 under the action of the lifting assembly 31, and the ejector block 43 is ejected along with the ejector plate 41 under the action of the second driving member 42, thereby ejecting the product 5 from the mounting member 342. Because the groove 431 on the ejector plate 41 is adapted to the shape of the mounting member 342, the ejector block 43 can be accurately inserted into the corresponding position of the mounting member 342, applying an ejection force to make the product 5 detach from the mounting member 342. The entire process requires synchronous control to ensure that the ejection timing is coordinated with the rotation and lifting of the turret 3. In this embodiment, when the product 5 rotates to the unloading position 14, the lifting component 31 descends, the ejection mechanism 4 pushes the product 5 out, and the injection molding mechanism 2 closes the mold to perform injection molding. The shape-adaptive groove 431 design can ensure accurate ejection position, reduce deviation, and improve ejection success rate. This design can reduce wear on the mounting part 342 or the mold during ejection and extend the equipment life. In addition, the close fit between the ejection block 43 and the mounting part 342 may help to quickly change molds and improve production efficiency.

[0040] Furthermore, such as Figure 7 As shown, the ejection mechanism 4 also includes a connector 44 and a guide post 45. One side of the connector 44 is fixedly connected to the output shaft of the second drive member 42, and the other side is fixedly connected to one end of the guide post 45. The other end of the guide post 45 is fixedly connected to the ejection plate 41. By setting the guide post 45, the movement direction of the ejection plate 41 is constrained. At the same time, a connecting seat 46 is provided between the connector 44 and the ejection plate 41. The connecting seat 46 is fixedly connected to the injection molding mechanism 2. The guide post 45 passes through the connecting seat 46 and is fixedly connected to the connector 44 and the ejection plate 41. By setting the connecting seat 46, the movement direction of the guide post 45 is restricted, preventing the guide post 45 from shaking during movement, and realizing the smooth movement of the ejection plate 41.

[0041] Specifically, such as Figure 9-10 As shown, the lifting assembly 31 includes a first fixing plate 311, a second fixing plate 312, and a connecting column 313. One end of the connecting column 313 passes through the first fixing plate 311 and is fixedly connected to the second fixing plate 312, and the other end is fixedly connected to the rear mold 22. The second fixing plate 312 is fixed to the rear mold 22 by the connecting column 313. This design saves space and saves equipment space without affecting the normal operation of the equipment.

[0042] Furthermore, the lifting assembly 31 also includes a lifting member 315 and a moving block 316. The moving block 316 is sleeved on the outer peripheral wall of the lifting member 315 and fixedly connected to the fixed plate 311. The output shaft of the lifting member 315 abuts against the rear mold 22. One side of the moving block 316 is connected to the output shaft of the lifting member 315, and the other end is connected to the fixed plate 311. In use, the lifting member 315 drives the moving block 316 to rise, thereby driving the fixed plate 311 to rise. When the output shaft of the lifting member 315 abuts against the rear mold 22, it acts in the opposite direction to cause the moving block 316 to fall, thereby driving the fixed plate 311 to fall.

[0043] Furthermore, such as Figure 11 As shown, the first fixing plate 311 has a second through hole 3111. The outer peripheral wall of the main rotating shaft 33 is fitted with a second sliding member 332 adapted to the second through hole 3111. The second sliding member 332 is disposed in the second through hole 3111, and a fixing block 3321 is fitted on the outer peripheral wall of the second sliding member 332. The fixing block 3321 fixes the second sliding member 332 to the first fixing plate 311. In this embodiment, the second sliding member 332 is provided with a sliding groove, and a ball is provided in the sliding groove, so that the main rotating shaft 33 is rotatably connected in the second sliding member 332. By setting the second sliding member 332, the main rotating shaft 33 can be rotatably connected to the second sliding member 332 and move and rise synchronously with the first fixing plate 311.

[0044] Preferably, the lifting assembly 31 further includes a guide member 314, one end of which is connected to the second fixed plate 312, and the other end passes through the first fixed plate 311 and abuts against the first fixed plate 311. By setting the guide member 314, the first fixed plate 311 is provided with a stable guide during its movement toward or away from the second fixed plate 312, making the movement of the first fixed plate 311 more stable and precise.

[0045] The following is a detailed explanation of the working principle of this utility model;

[0046] The injection molding mechanism 2 closes the mold and performs injection molding to form a semi-finished product. The semi-finished product is integrally formed with the rotating component 34. The injection molding mechanism 2 opens the mold, and then the lifting component 31 drives the rotating component 34 to rise, causing the semi-finished product to completely detach from the injection molding mechanism 2. Subsequently, the first driving component 32 drives the main rotating shaft 33 to rotate, causing the rotating component 34 and the semi-finished product to rotate to the cooling position 12 for cooling. After cooling, the first driving component 32 drives the rotating component 34 and the semi-finished product to rotate to the second injection position 13 for secondary injection molding to form the product 5. 2. After mold opening, the rotating component 34 drives the product 5 to disengage from the injection molding mechanism 2 under the drive of the lifting component 31. The first driving component 32 drives the rotating component 34 to rotate the product 5 to the unloading position 14. Then, the ejection mechanism 4 includes an ejection plate 41 and a second driving component 42. In use, the output shaft of the second driving component 42 is connected to the ejection plate 41 to drive the ejection plate 41 to eject the product 5 located at the unloading position 14 and disengage from the rotating component 34, thereby realizing the first injection, cooling, second injection and unloading of the product 5 in sequence.

[0047] The innovation of this utility model lies in the integration of four workstations—first injection station, cooling station, second injection station, and unloading station—through a turret. Each rotation of the turret completes one process switch, realizing synchronous and continuous production of injection molding, cooling, secondary injection molding, and unloading. The groove of the ejector block is adapted to the shape of the mounting part, and it is precisely inserted into the mounting part during ejection. The product is smoothly ejected by the ejection force, avoiding manual contact or robot intervention.

[0048] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

[0049] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A pusher device, characterized in that, The machine includes a frame (1), on which an injection molding mechanism (2), a turret (3), and an ejection mechanism (4) are provided. The turret (3) includes a lifting assembly (31), a first driving component (32), a main rotating shaft (33), and a rotating component (34) coaxially connected to the main rotating shaft (33). The frame (1) is provided with a first injection position (11), a cooling position (12), a second injection position (13), and a discharge position (14) in sequence around the turret (3). The lifting assembly (2) 31) Driving the main shaft (33) and the rotating part (34) to rise and fall will cause the product (6) set on the rotating part (34) to disengage from the first injection position (11) and the second injection position (13). The first driving part (32) will drive the main shaft (33) and the rotating part (34) to rotate, so that the product (6) will switch between the first injection position (11), the cooling position (12), the second injection position (13) and the unloading position (14) in sequence. The ejection mechanism (4) includes an ejection plate (41) and a second drive member (42). The output shaft of the second drive member (42) is connected to the ejection plate (41) to drive the product (6) located at the unloading position (14) to be ejected and thus disengaged from the rotating member (34).

2. The pusher device of claim 1, wherein, The ejector plate (41) is also provided with an ejector block (43), and the ejector block (43) is provided with a groove (431) adapted to the rotating member (34).

3. The pusher device of claim 2, wherein, The ejection mechanism (4) further includes a connector (44) and a guide post (45). One side of the connector (44) is connected to the output shaft of the second drive member (42), and the other side is connected to one end of the guide post (45). The other end of the guide post (45) is connected to the ejection plate (41).

4. The pusher device of claim 3, wherein, A connecting seat (46) is also provided between the connector (44) and the ejector plate (41), and the guide post (45) passes through the connecting seat (46) to connect the ejector plate (41) and the connector (44).

5. The pusher device of claim 1, wherein, The rotating component (34) includes a turntable (341) and mounting components (342), which are arranged in a ring on the turntable (341) and are adapted to the first injection position (11), the cooling position (12), the second injection position (13) and the unloading position (14).

6. The pusher device of claim 5, wherein, The turntable (341) is provided with a connecting hole (3411), and the main rotating shaft (33) is provided with an annular groove (331) adapted to the connecting hole (3411).

7. The pusher device of claim 1, wherein, The lifting assembly (31) includes a first fixing plate (311), a second fixing plate (312), and a connecting column (313). One end of the connecting column (313) passes through the first fixing plate (311) and connects to the second fixing plate (312), and the other end is connected to the injection molding mechanism (2).

8. The pusher device of claim 7, wherein, The lifting assembly (31) further includes a lifting member (315) and a moving block (316). The output shaft of the lifting member (315) abuts against the injection molding mechanism (2). One side of the moving block (316) is connected to the output shaft of the lifting member (315), and the other end is connected to the fixing plate (311).

9. The feeding device according to claim 7, characterized in that, The lifting assembly (31) also includes a guide (314), one end of which is connected to the second fixed plate (312), and the other end passes through the first fixed plate (311).

10. The pusher device of claim 7, wherein, The rotation direction of the rotating component (34) is perpendicular to the movement direction of the fixed plate (311).

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