Sludge treatment discharging mud bucket convenient to clean

Abstract

The utility model belongs to the technical field of unloading machinery, and particularly relates to a convenient-to-clean unloading mud bucket for sludge treatment, which comprises a hopper, a baffle is hinged to the bottom of the hopper, fixing plates are fixedly connected to two sides of the hopper, driving equipment is mounted at the bottoms of the fixing plates on two sides, and the output end of the driving equipment is hinged to the baffle. A transverse plate is fixedly connected to the top of the hopper, a moving plate is hinged to the top of the transverse plate, a moving assembly is arranged on the left side of the moving plate, and an adjusting assembly which can be attached to the inner wall of the discharging mud hopper during cleaning and moving is arranged on the left side of the moving assembly. According to the convenient-to-clean discharging mud bucket for sludge treatment, the moving assembly is adopted to drive the scraping plate to move up and down, the adjusting assembly is combined to be attached to the inner wall of the hopper in a self-adaptive mode, residual sludge can be comprehensively removed, meanwhile, the vibration motor assists in loosening the sludge, linkage is formed with scraping plate cleaning, the cleaning time is shortened, and the sludge treatment speed is increased.

Description

Technical Field

[0001] This utility model relates to the field of unloading machinery technology, specifically to an easy-to-clean sludge unloading hopper for sludge treatment. Background Technology

[0002] With the acceleration of urbanization and the continuous expansion of industrial production, sludge production is increasing year by year. Sludge contains a large number of pathogens, heavy metals and organic pollutants. If not properly treated, it will pose a serious threat to the environment and human health. Therefore, efficient sludge treatment has become a key link in the environmental protection field, and the unloading sludge hopper is the core equipment for sludge transfer, temporary storage and preliminary treatment.

[0003] Currently, in existing technologies, manual cleaning requires operators to manually remove sludge using tools, which is not only labor-intensive and inefficient, but also poses a risk of harm to human health due to harmful substances in the sludge. High-pressure washing can remove some sludge, but it consumes a lot of water, and the resulting secondary polluting wastewater requires additional treatment, increasing operating costs. Therefore, a sludge unloading hopper for sludge treatment that is easy to clean is proposed. Utility Model Content

[0004] The main objective of this invention is to provide a sludge unloading hopper for sludge treatment that is easy to clean, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model proposes an easy-to-clean sludge discharge hopper for sludge treatment, comprising a hopper, a baffle hinged to the bottom of the hopper, fixed plates fixedly connected to both sides of the hopper, a driving device installed at the bottom of the fixed plates on both sides, the output end of the driving device being hinged to the baffle, a horizontal plate fixedly connected to the top of the hopper, a movable plate hinged to the top of the horizontal plate, a movable component for vertical movement during cleaning of the discharge hopper on the left side of the movable plate, and an adjustment component for conforming to the inner wall of the discharge hopper during cleaning and movement on the left side of the movable component.

[0006] Preferably, the moving component includes a fixed frame, which is fixedly connected to the left side of the moving plate. A motor is mounted on the top of the fixed frame, and a threaded rod is connected to the output shaft of the motor. A moving block is threadedly connected to the outer wall of the threaded rod, and a connecting plate is fixedly connected to the bottom of the moving block. A scraper is hinged to the left side of the connecting plate, which can effectively scrape off the sludge adhering to the unloading sludge hopper.

[0007] Preferably, the adjusting assembly includes an adjusting rod hinged to the left side of the moving block. A first disc is fixedly connected to the outer wall of the adjusting rod, and a second disc is movably connected to the outer wall of the adjusting rod. The first disc and the second disc are elastically connected by a spring, which can automatically adjust the contact pressure between the scraper and the inner wall of the hopper according to the sludge adhesion.

[0008] Preferably, the scraper has a moving groove on its left side, the adjusting rod passes through the moving groove, and a limiting block is fixedly connected to the end of the adjusting rod away from the moving block. The limiting block can prevent the adjusting rod from coming out of the moving groove.

[0009] Preferably, a groove is provided on the inner side of the movable plate, and the movable block is movably connected to the inner wall of the groove.

[0010] Preferably, an electric telescopic rod is installed at the bottom of the horizontal plate, and the output end of the electric telescopic rod is hinged to the moving plate, so that the tilt angle of the moving plate can be flexibly adjusted to adapt to different cleaning needs.

[0011] Preferably, a vibration motor is installed on the front of the hopper to help loosen the sludge adhering to the inner wall of the unloading sludge hopper and improve cleaning efficiency.

[0012] This invention provides a sludge unloading hopper for sludge treatment that is easy to clean. It has the following beneficial effects:

[0013] (1) The easy-to-clean sludge treatment unloading hopper uses a moving component to drive the scraper to move up and down, and combined with the adjustment component to adaptively fit the inner wall of the hopper, which can completely remove residual sludge. At the same time, the vibration motor assists in loosening the sludge, forming a linkage with the scraper cleaning, reducing cleaning time and improving sludge treatment speed.

[0014] (2) The electric telescopic rod in the easy-to-clean sludge treatment unloading hopper can flexibly adjust the angle of the moving plate to adapt to different sized hoppers. According to the sludge residue in different unloading hoppers, the adjustment component can automatically adjust the scraper pressure according to the sludge adhesion force to avoid excessive wear and reduce the frequency of equipment maintenance. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the overall bottom view of the present invention;

[0019] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0020] Figure 5 This utility model Figure 2 Enlarged structural diagram at point B.

[0021] Explanation of icon numbers:

[0022] 1. Hopper; 2. Baffle; 3. Fixed plate; 4. Drive device; 5. Horizontal plate; 6. Moving plate; 7. Moving assembly; 71. Fixed frame; 72. Motor 1; 73. Threaded rod; 74. Moving block; 75. Connecting plate; 76. Scraper; 8. Adjusting assembly; 81. Adjusting rod; 82. Disc 1; 83. Disc 2; 84. Moving groove; 85. Limiting block; 9. Slide groove; 10. Electric telescopic rod; 11. Vibrating motor.

[0023] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model proposes a sludge discharge hopper for easy cleaning, including a hopper 1, a baffle 2 hinged to the bottom of the hopper 1, fixed plates 3 fixedly connected to both sides of the hopper 1, a drive device 4 installed at the bottom of the fixed plates 3 on both sides, the output end of the drive device 4 hinged to the baffle 2, a horizontal plate 5 fixedly connected to the top of the hopper 1, a movable plate 6 hinged to the top of the horizontal plate 5, a movable component 7 for moving up and down when cleaning the discharge hopper on the left side of the movable plate 6, and an adjustment component 8 for conforming to the inner wall of the discharge hopper when cleaning and moving on the left side of the movable component 7. The movable plate 6, the movable component 7, and the adjustment component 8 are arranged in two sets, symmetrically arranged in the middle of the horizontal plate 5.

[0026] In an embodiment of this utility model, in order to scrape the sludge in the unloading sludge hopper, the moving component 7 specifically includes a fixed frame 71, which is fixedly connected to the left side of the moving plate 6. A motor 72 is mounted on the top of the fixed frame 71, and the output shaft of the motor 72 is connected to a threaded rod 73. A moving block 74 is threadedly connected to the outer wall of the threaded rod 73, and a connecting plate 75 is fixedly connected to the bottom of the moving block 74. The connecting plate 75 is L-shaped, and a scraper 76 is hinged to the left side of the connecting plate 75, which can effectively scrape off the sludge adhering to the unloading sludge hopper.

[0027] Furthermore, the adjustment assembly 8 includes an adjustment rod 81, which is hinged to the left side of the moving block 74. A disc 1 82 is fixedly connected to the outer wall of the adjustment rod 81, and a disc 2 83 is movably connected to the outer wall of the adjustment rod 81. The disc 1 82 and the disc 2 83 are elastically connected by a spring, which can automatically adjust the contact pressure between the scraper 76 and the inner wall of the hopper 1 according to the sludge adhesion. A moving groove 84 is provided on the left side of the scraper 76, and the adjustment rod 81 passes through the moving groove 84. A limit block 85 is fixedly connected to the end of the adjustment rod 81 away from the moving block 74. The limit block 85 can prevent the adjustment rod 81 from coming out of the moving groove 84. The number of adjustment rod 81, disc 1 82, disc 2 83, moving groove 84, and limit block 85 is four.

[0028] Furthermore, a groove 9 is provided on the inner side of the movable plate 6, and the movable block 74 is movably connected to the inner wall of the groove 9. An electric telescopic rod 10 is installed at the bottom of the horizontal plate 5. The output end of the electric telescopic rod 10 is hinged to the movable plate 6, which can flexibly adjust the tilt angle of the movable plate 6 to adapt to different cleaning needs. A vibration motor 11 is installed on the front of the hopper 1 to help loosen the sludge adhering to the inner wall of the unloading sludge hopper and improve cleaning efficiency.

[0029] It should be noted that the above electrical components are all existing technology products. Those skilled in the art should select, install, and complete the circuit debugging work according to the needs of use to ensure that each electrical appliance can work normally. For example, the drive device 4, motor 72, electric telescopic rod 10, and vibration motor 11 are all connected to the mains power. The components are all general standard parts or components known to those skilled in the art. Their structure and principle can be known by those skilled in the art through technical manuals or conventional experimental methods. No specific restrictions are made here.

[0030] In this invention, when sludge needs to be discharged from the sludge hopper, the drive device 4 located at the bottom of the fixed plate 3 is activated. The drive device 4 pulls the baffle 2 hinged at the bottom of the hopper 1. The baffle 2 rotates outward around the hinge point, gradually opening the discharge port. The bottom of the hopper 1 has an inverted cone design, and the sludge is quickly discharged under gravity. The electric telescopic rod 10 at the bottom of the horizontal plate 5 is activated. The output end of the electric telescopic rod 10 pushes the hinge shaft between the moving plate 6 and the horizontal plate 5 to rotate through the hinge point. According to the specific size of the hopper 1 and the sludge residue, the tilt angle of the moving plate 6 is flexibly adjusted so that the moving component 7 and the adjusting component 8 installed on the left side of the moving plate 6 are in the appropriate cleaning position. The motor 72 at the top of the fixed frame 71 is activated. The output shaft of the motor 72 drives the threaded rod 73 to rotate, causing the moving block 74 to move along the axial direction of the threaded rod 73. The moving block 74 is within the moving plate 6. The inner wall of the chute 9 slides, and the chute 9 acts as a guide, so that the bottom connecting plate 75 and the hinged scraper 76 move up and down on the inner wall of the hopper 1 to initially scrape off the residual sludge. When encountering sludge of different thicknesses and different adhesion, the scraper 76 is resisted by the sludge and pushes the adjusting rod 81 to move in the moving groove 84, compressing the spring and bringing the second disc 83 closer to the first disc 82, thereby adjusting the angle and pressure of the scraper 76 so that it always fits against the inner wall of the hopper 1. The fit with the inner wall of the hopper 1 is automatically adjusted according to the actual situation of the sludge to achieve efficient cleaning. When encountering dry sludge or sludge with high viscosity, the vibration motor 11 is started to loosen the sludge. The loosened sludge is more easily removed from the inner wall of the discharge sludge hopper by the scraping of the scraper 76.

[0031] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A sludge handling hopper for facilitating cleaning, comprising a hopper (1), characterized in that: The bottom of the hopper (1) is hinged with a baffle (2), and the two sides of the hopper (1) are fixedly connected with fixed plates (3). The bottom of the two fixed plates (3) is equipped with a driving device (4). The output end of the driving device (4) is hinged to the baffle (2). The top of the hopper (1) is fixedly connected with a horizontal plate (5). The top of the horizontal plate (5) is hinged with a moving plate (6). The left side of the moving plate (6) is provided with a moving component (7) that can move up and down when cleaning the unloading sludge hopper. The left side of the moving component (7) is provided with an adjusting component (8) that can fit against the inner wall of the unloading sludge hopper when cleaning and moving.

2. A deagglomeration hopper for sludge treatment according to claim 1, characterized in that: The moving component (7) includes a fixed frame (71) which is fixedly connected to the left side of the moving plate (6). A motor (72) is mounted on the top of the fixed frame (71). The output shaft of the motor (72) is connected to a threaded rod (73). A moving block (74) is threadedly connected to the outer wall of the threaded rod (73). A connecting plate (75) is fixedly connected to the bottom of the moving block (74). A scraper (76) is hinged to the left side of the connecting plate (75).

3. A self-cleaning sludge handling hopper according to claim 2, wherein: The adjustment assembly (8) includes an adjustment rod (81), which is hinged to the left side of the moving block (74). A disc (82) is fixedly connected to the outer wall of the adjustment rod (81), and a disc (83) is movably connected to the outer wall of the adjustment rod (81). The disc (82) and the disc (83) are elastically connected by a spring.

4. A self-cleaning sludge handling hopper according to claim 3, wherein: The scraper (76) has a moving groove (84) on its left side, and the adjusting rod (81) passes through the moving groove (84). The end of the adjusting rod (81) away from the moving block (74) is fixedly connected to a limit block (85).

5. A self-cleaning sludge handling hopper according to claim 2, wherein: The inner side of the movable plate (6) is provided with a groove (9), and the movable block (74) is movably connected to the inner wall of the groove (9).

6. A self-cleaning sludge handling hopper according to claim 1, wherein: An electric telescopic rod (10) is installed at the bottom of the horizontal plate (5), and the output end of the electric telescopic rod (10) is hinged to the moving plate (6).

7. A self-cleaning sludge handling hopper according to claim 1, wherein: A vibration motor (11) is installed on the front of the hopper (1).

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