Material motion state control mechanism
By designing material tracks, blocking mechanisms, and trigger release mechanisms, the problem of high maintenance costs in existing devices has been solved, enabling precise control of material movement, reducing enterprise operating costs, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO HUISHEN METAL WIRE BAR TECH CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-17
AI Technical Summary
Existing forward docking devices have high maintenance costs due to their complex mechanical structures and electronic control systems, requiring professional technicians for repair and maintenance, which increases the company's operating costs.
It employs a material track, a blocking mechanism, and a trigger release mechanism. Through the rotation of the baffle and the drive of the trigger mechanism, it achieves precise control over the movement of materials. The structure is simple and easy to maintain and replace.
It enables precise control of material movement, reduces maintenance costs, improves the automation level and production efficiency of the production line, and enhances product quality.
Smart Images
Figure CN224132029U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of logistics technology, specifically relating to a material movement state control mechanism. Background Technology
[0002] Logistics is the entire process of planning, implementing, and managing the movement of raw materials, semi-finished products, finished products, and related information from the point of origin to the point of consumption, through transportation, storage, and distribution, in order to meet customer needs and at the lowest possible cost. Logistics consists of the transportation, distribution, warehousing, packaging, handling, processing, and related logistics information.
[0003] Forward docking devices in logistics automation refer to automated devices used in logistics operations to achieve forward, accurate, and rapid connections between materials, goods, or equipment. These devices play a crucial role in the logistics system, ensuring the smooth flow of materials during transportation, loading and unloading, sorting, and storage, thereby improving the efficiency and accuracy of logistics operations.
[0004] Existing forward docking equipment typically involves complex mechanical structures and electronic control systems, resulting in relatively high maintenance costs. In the event of equipment malfunction or damage, specialized technicians are required for repair and maintenance, further increasing the company's operating costs. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a material movement control mechanism. Through components such as a material track, a blocking mechanism, and a trigger release mechanism, it achieves precise control of the material movement state. The mechanism is simple in structure, easy to maintain and replace, and saves logistics costs. This solves the problem of existing forward docking devices, which typically contain complex mechanical structures and electronic control systems, resulting in relatively high maintenance costs. Furthermore, if the equipment malfunctions or is damaged, professional technicians are required for repair and maintenance, increasing the company's operating costs.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a material movement state control mechanism, comprising a feeding track and a blocking mechanism disposed at the end of the feeding track, the blocking mechanism comprising: a blocking plate having a rotating shaft and a blocking end capable of rotating around the rotating shaft; a holding mechanism for rotating the blocking plate around the rotating shaft so that the blocking end is higher than the conveying surface of the feeding track; and a triggering mechanism for driving the blocking plate to rotate around the rotating shaft so that the blocking end is lower than the conveying surface of the feeding track.
[0007] Preferably, the baffle has a trigger end that is always located below the conveying surface of the feeding track, and the triggering mechanism includes a push rod that can contact the trigger end and drive the baffle to rotate, thereby causing the baffle end to rotate to a position below the conveying surface of the feeding track.
[0008] Preferably, the push rod contacts the trigger end with its conveying surface horizontal to the feed track along its axial direction.
[0009] Preferably, the direction of movement of the push rod is the same as or the same as the feeding direction of the feeding track.
[0010] Preferably, the direction of movement of the push rod is perpendicular to the feeding direction of the feeding track.
[0011] Preferably, the push rod contacts the trigger end from bottom to top along its axial direction, perpendicular to the conveying surface of the feeding track.
[0012] Preferably, the trigger end is equipped with a guide wheel that contacts the push rod.
[0013] Preferably, the push rod has an inclined surface that contacts the guide wheel.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: Through components such as material track, blocking mechanism and trigger release mechanism, precise control of material movement state is realized. The structure is simple, easy to maintain and replace, and saves logistics costs. It not only improves the automation level of the production line, but also significantly improves production efficiency and product quality.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description or may be learned by practice of the invention. Attached Figure Description
[0016] Figure 1 This is a front view of a multi-line obstructed material state of a material movement state control mechanism.
[0017] Figure 2 This is a front view of the multi-line release material status of a material movement status control mechanism.
[0018] Figure 3 This is a side view of the blocking material state of a material movement state control mechanism.
[0019] Figure 4 A side view of the material release state of a material movement state control mechanism.
[0020] Figure 5 This is a three-dimensional structural diagram of a material movement state control mechanism.
[0021] Figure 6 A schematic diagram of the three-dimensional structure of a horizontal triggering mechanism for a material motion state control mechanism. Figure 1 .
[0022] Figure 7 A schematic diagram of the three-dimensional structure of a horizontal triggering mechanism for a material motion state control mechanism. Figure 2 .
[0023] Figure 8 A schematic diagram of the three-dimensional structure of a vertical triggering mechanism for a material motion state control mechanism. Figure 1 .
[0024] Figure 9 A schematic diagram of the three-dimensional structure of a vertical triggering mechanism for a material motion state control mechanism. Figure 2 .
[0025] In the figure: 1. Feeding track; 2. Material blocking mechanism; 21. Baffle plate; 211. Material blocking end; 212. Trigger end; 2121. Guide wheel; 22. Rotating shaft; 23. Holding mechanism; 24. Triggering mechanism; 241. Push rod; 2411. Inclined surface. Detailed Implementation
[0026] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.
[0027] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a material movement state control mechanism includes a feeding track 1 and a blocking mechanism 2 disposed at the end of the feeding track 1. The blocking mechanism 2 includes: a baffle 21 having a rotating shaft 22, and the baffle 21 having a blocking end 211 rotatable around the rotating shaft 22; a holding mechanism 23 for rotating the baffle 21 around the rotating shaft 22 such that the blocking end 211 is higher than the conveying surface of the feeding track 1; and a triggering mechanism 24 for driving the baffle 21 to rotate around the rotating shaft 22 such that the blocking end 211 is lower than the conveying surface of the feeding track 1.
[0028] This invention proposes a precise material movement control mechanism that enables efficient, stable, and controllable material handling during the conveying process. It mainly includes a feeding track 1, which guides the material to move stably along a predetermined path based on its characteristics and conveying requirements, laying the foundation for subsequent material control.
[0029] The material blocking mechanism 2 enables flexible control of the material's movement. The baffle plate 21 is made of high-strength, lightweight material, ensuring sufficient structural strength to withstand material impact while reducing overall weight and improving response speed. A rotating shaft 22 is located at the center of the baffle plate 21, ensuring smooth and flexible rotation around the axis. One end of the baffle plate 21 is designed as a material blocking end 211, capable of intercepting or releasing material while minimizing damage to the material itself.
[0030] The retaining mechanism 23 ensures that the baffle 21 operates stably in a specific position. Employing principles such as springs, cylinders, or electromagnetic force, the retaining mechanism 23 provides a continuous and adjustable torque to the baffle 21, allowing it to automatically rotate to a preset angle when no external force is applied. This ensures that the baffle end 211 is higher than the conveying surface of the feeding track 1, effectively preventing material from moving forward. The retaining mechanism 23 ensures the continuous effectiveness of the material-blocking function.
[0031] The triggering mechanism 24 acts as the execution unit for controlling the movement of the baffle 21. By receiving external signals (such as material arrival signals detected by sensors, control system commands, etc.), the triggering mechanism 24 quickly responds and drives the baffle 21 to rotate around the rotating shaft 22. This rotation causes the baffle end 211 to quickly lower below the conveying surface of the feeding track 1, thereby allowing the material to pass smoothly.
[0032] When multiple feeding tracks 1 are connected, each feeding track 1 has a baffle 21 at its end. Adjacent baffles 21 can be connected. At this time, only one triggering mechanism 24 needs to drive one baffle 21 to rotate around the rotating shaft 22, which can drive all the baffles 21 at the ends of all feeding tracks 1 to rotate, so that the blocking ends 211 of all the baffles 21 are simultaneously lower than the conveying surface of the feeding track 1, synchronously releasing the material on all feeding tracks 1. When the triggering mechanism 24 retracts, all the baffles 21 rotate back to their initial position (the blocking ends 211 of the baffles 21 are higher than the conveying surface of the feeding track 1) under the action of their respective holding mechanisms 23, continuing to block the material.
[0033] This material motion control mechanism achieves precise control of material motion through the coordinated operation of the feeding track 1 and the blocking mechanism 2, providing a strong guarantee for the efficient operation of the automated production line.
[0034] Combination Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the baffle 21 has a trigger end 212 that is always located below the conveying surface of the feeding track 1. The triggering mechanism 24 includes a push rod 241 that can contact the trigger end 212 and drive the baffle 21 to rotate, thereby causing the baffle end 211 to rotate to a position below the conveying surface of the feeding track 1.
[0035] Specifically, in addition to a baffle end 211 that can flexibly rotate around the rotation axis 22, the baffle 21 is equipped with a trigger end 212 that is always located below the conveying surface of the feeding track 1. This not only reflects the compactness of the structure but also enables precise control of the material flow state. The trigger end 212 ensures that it will not interfere with the normal movement of the material during the material conveying process, and can quickly respond to external control signals under specific conditions.
[0036] The triggering mechanism 24, which works in conjunction with the baffle plate 21, is the core drive unit for realizing the rotational movement of the baffle plate 21. The triggering mechanism 24 integrates a push rod 241 capable of moving along a specific path. These push rods 241 are driven by a high-precision servo motor, pneumatic device, or electromagnetic actuator, providing rapid response and precise control. When the system receives a command to release material, the triggering mechanism 24 immediately activates, and the push rod 241 extends according to a preset program, accurately contacting the trigger end 212 of the baffle plate 21. At the moment of contact, the push rod 241 applies an appropriate torque to the trigger end 212. This torque is transmitted through the rotation shaft 22 of the baffle plate 21, converting it into the power to rotate the baffle end 211 around the shaft. Since the trigger end 212 and the stop end 211 are arranged at a certain angle on the baffle 21, the pushing action of the push rod 241 can effectively overcome the holding force of the holding mechanism 23 (such as spring force, magnetic force, etc.) on the baffle 21, so that the stop end 211 can quickly rotate from a position that is originally higher than the conveying surface of the feeding track 1 to a position lower than the conveying surface, thereby opening a channel on the feeding track 1 and allowing the material to pass smoothly.
[0037] Combination Figure 5 , Figure 6 and Figure 7 As shown, the push rod 241 contacts the trigger end 212 with its conveying surface horizontal to the feeding track 1 along its axial direction.
[0038] Specifically, the axial direction of the push rod 241 is kept horizontal with the conveying surface of the feeding track 1, which ensures that when the push rod 241 extends or retracts, its force can be directly and effectively transmitted to the trigger end 212 of the baffle 21, avoiding torque loss or directional deviation caused by angular deviation, thereby improving the accuracy and stability of the rotation of the baffle 21.
[0039] In actual operation, when the system receives an instruction to release material, the control system of the trigger mechanism 24 will be activated immediately, driving the push rod 241 to extend rapidly along its axis and contact the trigger end 212 of the baffle 21 with just the right force. This contact action instantly generates a rotational torque, causing the baffle end 211 of the baffle 21 to rotate from a position higher than the conveying surface of the feeding track 1 to a position lower than the conveying surface, thereby opening a channel to allow the material to pass smoothly.
[0040] After the material passes through, the control system will drive the push rod 241 to retract in a timely manner according to the preset program or the signal fed back by the sensor, thereby releasing the triggering effect on the baffle 21. At this time, the holding mechanism 23 (such as spring, magnet, etc.) will automatically play its role, causing the material blocking end 211 of the baffle 21 to rotate back to a position higher than the conveying surface of the feeding track 1, restoring the blocking state on the material and preparing for the next material control.
[0041] Combination Figure 5 , Figure 6 and Figure 7 As shown, the movement direction of the top rod 241 is the same as or in the same direction as the feeding direction of the feeding track 1.
[0042] Specifically, when material needs to be released, the push rod 241 extends rapidly along the feeding direction and contacts the trigger end 212 of the baffle 21 with just the right force, instantly generating a rotational torque, causing the baffle end 211 of the baffle 21 to rotate from a position higher than the conveying surface of the feeding track 1 to a position lower than the conveying surface, thereby opening a channel to allow the material to pass smoothly.
[0043] In actual operation, when the system receives an instruction to release material, the control system of the trigger mechanism 24 will be activated immediately. Based on the preset program or the signal fed back by the sensor, the push rod 241 will be driven to extend or retract rapidly along its set direction of movement. This action not only achieves precise triggering of the baffle 21, but also ensures rapid, flexible and reliable control of the material flow state.
[0044] Combination Figure 5 , Figure 6 and Figure 7 As shown, the movement direction of the top rod 241 is perpendicular to the feeding direction of the feeding track 1.
[0045] Specifically, when the movement direction of the push rod 241 is perpendicular to the feeding direction of the feeding track 1, it means that in the material conveying process, the push rod 241 can extend or retract in a way that is completely independent of the material flow direction.
[0046] The vertical movement direction allows the top rod 241 to make full use of the space on the side of the feeding track 1 during installation, avoiding interference with other components in the feeding direction, thereby optimizing the spatial layout of the entire mechanism.
[0047] Since the movement direction of the push rod 241 is perpendicular to the contact surface of the trigger end 212 of the baffle 21, the force applied by the push rod 241 during the triggering process can be directly and effectively converted into a torque that makes the baffle 21 rotate, reducing the torque loss or directional deviation caused by angular deviation, and improving the accuracy and stability of the rotation of the baffle 21.
[0048] In actual operation, when the system receives an instruction to release material, the control system of the trigger mechanism 24 will be activated immediately. According to the preset program or the signal fed back by the sensor, the push rod 241 will be driven to extend rapidly in the vertical direction. The extension action of the push rod 241 will contact the trigger end 212 of the baffle 21 at the same moment, generating a rotational torque, causing the baffle end 211 of the baffle 21 to rotate from a position higher than the conveying surface of the feeding track 1 to a position lower than the conveying surface, thereby opening a channel to allow the material to pass smoothly.
[0049] After the material passes through, the control system will drive the push rod 241 to retract in a timely manner according to the preset program or the signal fed back by the sensor, thereby releasing the triggering effect on the baffle 21. At this time, the holding mechanism 23 (such as spring, magnet, etc.) will automatically play its role, causing the material blocking end 211 of the baffle 21 to rotate back to a position higher than the conveying surface of the feeding track 1, restoring the blocking state on the material and preparing for the next material control.
[0050] Combination Figure 3 , Figure 4 , Figure 8 and Figure 9 As shown, the push rod 241 contacts the trigger end 212 from bottom to top along its axial direction, perpendicular to the conveying surface of the feeding track 1.
[0051] Specifically, the push rod 241 is configured to be perpendicular to the conveying surface of the feeding track 1 in a highly precise and stable manner along its axial direction, and to contact the trigger end 212 of the baffle 21 from bottom to top.
[0052] From a spatial layout perspective, the top rod 241 moves perpendicular to the conveying surface of the feeding track 1, which means that it can cleverly utilize the space below the feeding track 1 during installation, avoiding any form of interference with other components in the feeding direction, thereby greatly optimizing the spatial structure of the entire mechanism and making the overall layout more compact and reasonable.
[0053] Since the direction of motion is perpendicular to the contact surface of the trigger end 212, this force can be instantly converted into a powerful rotational torque, causing the baffle 21 to rotate rapidly and stably around its rotation axis 22. This not only improves the accuracy and stability of the baffle 21's rotation but also ensures that the material flow state can be quickly and reliably controlled.
[0054] In actual operation, when the system receives an instruction to release material, the control system of the trigger mechanism 24 will be activated immediately. According to the preset program or the real-time signal fed back by the sensor, the push rod 241 will be driven to extend rapidly in the vertical direction. The extension action of the push rod 241 will instantly contact the trigger end 212 of the baffle 21, generating a strong rotational torque, causing the baffle end 211 of the baffle 21 to quickly rotate from a position higher than the conveying surface of the feeding track 1 to a position lower than the conveying surface, thereby opening a smooth channel and allowing the material to pass through smoothly.
[0055] After the material passes through, the control system will drive the push rod 241 to retract in a timely manner according to the preset program or the signal fed back by the sensor, thereby releasing the triggering effect on the baffle 21. At this time, the holding mechanism 23 (such as spring, magnet, etc.) will automatically play its role, causing the material blocking end 211 of the baffle 21 to rotate back to a position higher than the conveying surface of the feeding track 1, restoring the blocking state on the material, and making full preparation for the next material control.
[0056] Combination Figure 6 , Figure 7 , Figure 8 and Figure 9 As shown, the trigger end 212 is equipped with a guide wheel 2121 that contacts the push rod 241.
[0057] Specifically, the introduction of the guide wheel 2121 represents a successful application of reducing friction and optimizing force transmission paths in the field of mechanical engineering. The guide wheel 2121 is typically made of high-strength, low-friction materials, such as specially treated hard alloys or high-performance plastics. These materials ensure sufficient mechanical strength while significantly reducing frictional resistance when in contact with the push rod 241. When the push rod 241 moves along its axial direction and contacts the guide wheel 2121, the guide wheel 2121 rotates smoothly, converting the linear motion of the push rod 241 into precise torque transmission to the rotating shaft 22 of the baffle 21, achieving efficient force conversion and utilization.
[0058] In actual operation, when the system receives an instruction to release material, the control system of the trigger mechanism 24 will immediately activate, driving the push rod 241 to extend rapidly in the vertical direction. At this time, the end of the push rod 241 contacts the guide wheel 2121. Due to the smooth rotation of the guide wheel 2121, the force of the push rod 241 can be quickly and accurately converted into a torque that rotates the baffle 21. The baffle end 211 of the baffle 21 then rotates from a position higher than the conveying surface of the feeding track 1 to a position lower than the conveying surface, and the material channel opens instantly, allowing the material to pass through smoothly.
[0059] After the material passes through, the control system will drive the push rod 241 to retract in a timely manner according to the preset program or sensor feedback signal, releasing the triggering effect on the baffle 21. At this time, the holding mechanism 23 (such as spring, magnet, etc.) automatically plays its role, causing the material blocking end 211 of the baffle 21 to rotate back to a position higher than the conveying surface of the feeding track 1, restoring the blocking state on the material and preparing for the next material control.
[0060] Combination Figure 6 , Figure 7 , Figure 8 and Figure 9 As shown, the top rod 241 is provided with an inclined surface 2411 that contacts the guide wheel 2121.
[0061] Specifically, the push rod 241 is provided with an inclined surface 2411 that directly contacts the guide wheel 2121, which not only significantly enhances the operating efficiency and stability of the mechanism, but also greatly extends the service life of the equipment, and achieves more precise force transmission and motion control.
[0062] The design of the inclined surface 2411 allows the push rod 241 to form a gradually increasing contact area when it contacts the guide wheel 2121. This disperses the force, which might otherwise be concentrated at a single point, over a larger area during the movement of the push rod 241, effectively reducing the pressure per unit area and minimizing wear and frictional heat generation. Simultaneously, the inclination angle of the inclined surface 2411 allows the force exerted by the push rod 241 to be more effectively converted into a torque on the rotating shaft 22 of the baffle 21, improving the efficiency of force transmission.
[0063] In actual operation, when the system receives an instruction to release material, the control system of the trigger mechanism 24 is immediately activated, driving the push rod 241 to extend along its axis. At this time, the inclined surface 2411 of the push rod 241 contacts the guide wheel 2121. Due to the inclination angle of the inclined surface 2411 and the smooth rotation of the guide wheel 2121, the force of the push rod 241 can be quickly and accurately converted into a torque that rotates the baffle 21. The baffle end 211 of the baffle 21 then rotates from a position higher than the conveying surface of the feeding track 1 to a position lower than the conveying surface, and the material channel opens instantly, allowing the material to pass smoothly.
[0064] After the material passes through, the control system will drive the push rod 241 to retract in a timely manner according to the preset program or sensor feedback signal, releasing the triggering effect on the baffle 21. At this time, the holding mechanism 23 (such as spring, magnet, etc.) automatically plays its role, causing the material blocking end 211 of the baffle 21 to rotate back to a position higher than the conveying surface of the feeding track 1, restoring the blocking state on the material and preparing for the next material control.
[0065] This invention represents a preferred embodiment of the present invention, but its scope of protection is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this invention, based on the technical solution and inventive concept of this invention, shall be covered within the scope of protection of this invention.
Claims
1. A material movement state control mechanism comprising a feeding track (1) and a material blocking mechanism (2) arranged at the end of the feeding track (1), characterized in that, The material blocking mechanism (2) includes: The baffle (21) has a rotating shaft (22) and a baffle end (211) that is capable of rotating about the rotating shaft (22). A retaining mechanism (23) is used to rotate the baffle (21) about the rotating axis (22) so that the baffle end (211) is higher than the conveying surface of the feeding track (1); Triggering mechanism (24) is used to drive the baffle (21) to rotate around the rotating axis (22) so that the baffle end (211) is lower than the conveying surface of the feeding track (1).
2. The material movement state control mechanism according to claim 1, characterized by, The baffle (21) has a trigger end (212) that is always located below the conveying surface of the feeding track (1). The triggering mechanism (24) includes a push rod (241) that can contact the trigger end (212) and drive the baffle (21) to rotate, thereby causing the baffle end (211) to rotate to a position below the conveying surface of the feeding track (1).
3. A material movement state control mechanism according to claim 2, wherein The push rod (241) contacts the trigger end (212) with the conveying surface of the feed rail (1) horizontal along its axial direction.
4. A material movement state control mechanism according to claim 3, wherein The movement direction of the top rod (241) is the same as or the same as the feeding direction of the feeding track (1).
5. A material movement state control mechanism according to claim 3, wherein The direction of movement of the top rod (241) is perpendicular to the feeding direction of the feeding track (1).
6. A material movement state control mechanism according to claim 2, wherein The push rod (241) contacts the trigger end (212) from bottom to top along its axial direction perpendicular to the conveying surface of the feeding track (1).
7. A material movement state control mechanism according to any one of claims 2 to 6, wherein The trigger end (212) is equipped with a guide wheel (2121) that contacts the push rod (241).
8. A material movement state control mechanism according to claim 7, wherein The top rod (241) is provided with an inclined surface (2411) that contacts the guide wheel (2121).