Transmission mechanism capable of adjusting film material posture in combination with vision

Abstract

The utility model relates to the technical field of film material processing, in particular to a transmission mechanism capable of adjusting film material postures in combination with vision, which comprises a pickup transfer module, a transmission rotating module, a posture recognition module and a placing platform, the pick-up transfer module is used for aligning to the posture of an external film material, picking up the film material and placing the film material on the placing platform, and the posture recognition module is used for recognizing the posture of the film material on the placing platform; and the transmission rotating module is used for driving the placement platform to transversely move and driving the placement platform to rotate by a corresponding angle according to the recognition result of the posture recognition module. The utility model aims to provide the transmission mechanism capable of adjusting the postures of the film materials in combination with vision, and the visual identification technology is combined, so that automatic pickup, posture identification and accurate adjustment of the film materials are realized, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of film processing technology, and specifically to a transmission mechanism that combines vision to adjust the posture of film. Background Technology

[0002] In modern manufacturing, the transport and handling of film materials is a crucial step, especially in industries such as electronics, optoelectronics, and packaging, where precise positioning and orientation adjustment of the film material are essential for the quality of subsequent processing. Existing film material transport technologies typically rely on robotic arms or traditional conveyor belt systems, which have certain limitations in the picking, placement, and orientation adjustment of film materials.

[0003] First, traditional conveying mechanisms often rely on manual labor or simple sensors for membrane material orientation recognition, resulting in low accuracy and an inability to adapt to the diverse needs of different types of membrane materials. Second, in the process of picking up and placing membrane materials, existing technologies inevitably encounter orientation errors during placement, often failing to achieve rapid orientation adjustments, leading to low production efficiency. Summary of the Invention

[0004] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide a transmission mechanism that combines vision to adjust the posture of the film material. By combining visual recognition technology, the mechanism can realize the automated picking, posture recognition and precise adjustment of the film material, so as to improve production efficiency and product quality.

[0005] This utility model is achieved through the following technical solution:

[0006] A transmission mechanism for adjusting the posture of film material using vision includes a pick-and-transfer module, a transmission rotation module, a posture recognition module, and a placement platform. The pick-and-transfer module is used to align the posture of the film material with the external environment and pick up and place the film material on the placement platform. The posture recognition module is used to recognize the posture of the film material on the placement platform. The transmission rotation module is used to drive the placement platform to move laterally and to drive the placement platform to rotate by a corresponding angle according to the recognition result of the posture recognition module.

[0007] The pickup and transfer module includes a pickup lateral movement drive mechanism, a pickup lifting drive mechanism installed at the output end of the pickup lateral movement drive mechanism, a pickup rotation drive mechanism installed at the output end of the pickup lifting drive mechanism, and a pickup assembly installed at the output end of the pickup rotation drive mechanism.

[0008] The picking lateral movement drive mechanism is used to drive the picking lifting drive mechanism to move laterally, the picking lifting drive mechanism is used to drive the picking rotation drive mechanism to lift, the picking rotation drive mechanism is used to drive the picking assembly to rotate, and the picking assembly is used to pick up the film material.

[0009] The pickup assembly includes a first connecting rod, multiple second connecting rods that are cross-connected to the first connecting rod, and multiple suction cups respectively mounted on the second connecting rods.

[0010] The transmission rotation module includes a transmission transverse mechanism and a transmission rotation mechanism installed at the output end of the transmission transverse mechanism, and the placement platform is installed at the output end of the transmission rotation mechanism.

[0011] The transmission traversing mechanism is used to drive the transmission traversing mechanism away from or near the pickup and transfer module, and the transmission rotation mechanism is used to drive the placement platform to rotate around the center of its output end.

[0012] The posture recognition module includes a posture recognition lateral movement mechanism, a first visual recognition mechanism and a second visual recognition mechanism respectively installed at the output end of the posture recognition lateral movement mechanism. The posture recognition lateral movement mechanism is used to drive the first visual recognition mechanism and the second visual recognition mechanism to move closer or further away at the same time. The first visual recognition mechanism and the second visual recognition mechanism are respectively used to take pictures and recognize the film material located on the placement platform.

[0013] The attitude recognition lateral movement mechanism includes an attitude recognition drive motor, an attitude recognition slide rail, a first attitude recognition slider, a second attitude recognition slider, an attitude recognition synchronous wheel, and an attitude recognition synchronous belt;

[0014] The attitude recognition drive motor is driven and connected to the attitude recognition synchronous wheel via the attitude recognition synchronous belt. The first attitude recognition slider is connected to the first vision recognition machine and the upper section of the attitude recognition synchronous belt and is slidably connected to the attitude recognition slide rail. The second attitude recognition slider is connected to the second vision recognition machine and the lower section of the attitude recognition synchronous belt and is slidably connected to the attitude recognition slide rail.

[0015] The beneficial effects of this utility model are:

[0016] The present invention provides a transmission mechanism that combines vision-based adjustment of film material posture. Through a posture recognition module, the posture of the film material can be identified in real time, ensuring accurate positioning of the film material on the placement platform and significantly improving the accuracy of film material processing. The transmission rotation module automatically drives the placement platform to adjust its posture based on the recognition results, reducing manual intervention, improving production efficiency, and reducing the risk of operational errors. Through automated picking, placement, and posture adjustment, the film material processing time is significantly shortened, overall production efficiency is improved, and higher economic benefits are brought to enterprises. Attached Figure Description

[0017] The present invention will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0019] Figure 2 This is a schematic diagram of the pickup and transfer module.

[0020] Figure 3 This is a schematic diagram of the posture recognition module.

[0021] Figure Labels

[0022] Pick-up and transfer module -- 100, pick-up lateral movement drive mechanism -- 101, pick-up lifting drive mechanism -- 102, pick-up rotation drive mechanism -- 103, pick-up assembly -- 104, first connecting rod -- 105, second connecting rod -- 106, suction cup -- 107.

[0023] Transmission rotation module--200, transmission traverse mechanism--201, transmission rotation mechanism--202,

[0024] Attitude recognition module -- 300, Attitude recognition lateral movement mechanism -- 301, Attitude recognition drive motor -- 302, Attitude recognition slide rail -- 303, First attitude recognition slider -- 304, Second attitude recognition slider -- 305, Attitude recognition synchronous pulley -- 306, Attitude recognition synchronous belt -- 307, First vision recognition mechanism -- 308, Second vision recognition mechanism -- 309

[0025] Placement platform -- 400. Detailed Implementation

[0026] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0029] In modern manufacturing, the transport and handling of film materials is a crucial step, especially in industries such as electronics, optoelectronics, and packaging, where precise positioning and orientation adjustment of the film material are essential for the quality of subsequent processing. Existing film material transport technologies typically rely on robotic arms or traditional conveyor belt systems, which have certain limitations in the picking, placement, and orientation adjustment of film materials.

[0030] First, traditional conveying mechanisms often rely on manual labor or simple sensors for membrane material orientation recognition, resulting in low accuracy and an inability to adapt to the diverse needs of different types of membrane materials. Second, in the process of picking up and placing membrane materials, existing technologies inevitably encounter orientation errors during placement, often failing to achieve rapid orientation adjustments, leading to low production efficiency.

[0031] To address the aforementioned problems, this embodiment discloses a transmission mechanism that incorporates visual adjustment of the film material's posture, the structure of which is as follows: Figures 1 to 3 As shown, the transmission mechanism includes a pickup and transfer module 100, a transmission rotation module 200, an attitude recognition module 300, and a placement platform 400. The pickup and transfer module 100 is used to align the attitude of the film material in the outside world and pick up the film material and place it on the placement platform 400. The attitude recognition module 300 is used to recognize the attitude of the film material on the placement platform 400. The transmission rotation module 200 is used to drive the placement platform 400 to move laterally and drive the placement platform 400 to rotate by a corresponding angle according to the recognition result of the attitude recognition module 300.

[0032] Specifically, the pickup and transfer module 100 includes a pickup lateral movement drive mechanism 101, a pickup lifting drive mechanism 102 mounted on the output end of the pickup lateral movement drive mechanism 101, a pickup rotation drive mechanism 103 mounted on the output end of the pickup lifting drive mechanism 102, and a pickup assembly 104 mounted on the output end of the pickup rotation drive mechanism 103; the pickup lateral movement drive mechanism 101 is used to drive the pickup lifting drive mechanism 102 to move laterally, the pickup lifting drive mechanism 102 is used to drive the pickup rotation drive mechanism 103 to move up and down, the pickup rotation drive mechanism 103 is used to drive the pickup assembly 104 to rotate, and the pickup assembly 104 is used to pick up the film material.

[0033] In this embodiment, the picking lateral movement drive mechanism 101 is preferably a linear motor, the picking lifting drive mechanism 102 is preferably a linear push rod, and the picking rotation drive mechanism 103 is preferably a rotary motor.

[0034] Specifically, the pickup assembly 104 includes a first connecting rod 105, multiple second connecting rods 106 that are cross-connected to the first connecting rod 105, and multiple suction cups 107 respectively mounted on the second connecting rods 106. In this embodiment, the second connecting rods 106 intersect each other perpendicularly, and the film material is picked up by the multiple suction cups 107.

[0035] Specifically, the transmission rotation module 200 includes a transmission traversing mechanism 201 and a transmission rotation mechanism 202 mounted on the output end of the transmission traversing mechanism 201, and the placement platform 400 is mounted on the output end of the transmission rotation mechanism 202; the transmission traversing mechanism 201 is used to drive the transmission traversing mechanism 201 away from or near the pickup and transfer module 100, and the transmission rotation mechanism 202 is used to drive the placement platform 400 to rotate around the center of its output end.

[0036] In this embodiment, the transmission transverse mechanism 201 is preferably a linear motor, and the transmission rotation mechanism 202 is preferably a rotary motor or a divider.

[0037] Specifically, the posture recognition module 300 includes a posture recognition lateral movement mechanism 301, a first visual recognition mechanism 308 and a second visual recognition mechanism 309 respectively installed at the output end of the posture recognition lateral movement mechanism 301. The posture recognition lateral movement mechanism 301 is used to drive the first visual recognition mechanism 308 and the second visual recognition mechanism 309 to move closer or further away at the same time. The first visual recognition mechanism 308 and the second visual recognition mechanism 309 are respectively used to take pictures and recognize the film material located on the placement platform 400.

[0038] Furthermore, the attitude recognition lateral movement mechanism 301 includes an attitude recognition drive motor 302, an attitude recognition slide rail 303, a first attitude recognition slider 304, a second attitude recognition slider 305, an attitude recognition synchronous pulley 306, and an attitude recognition synchronous belt 307. The attitude recognition drive motor 302 is driven and connected to the attitude recognition synchronous pulley 306 through the attitude recognition synchronous belt 307. The first attitude recognition slider 304 is connected to the first vision recognition machine and the upper section of the attitude recognition synchronous belt 307, and is slidably connected to the attitude recognition slide rail 303. The second attitude recognition slider 305 is connected to the second vision recognition machine and the lower section of the attitude recognition synchronous belt 307, and is slidably connected to the attitude recognition slide rail 303.

[0039] In this embodiment, the first posture recognition slider 304 and the second posture recognition slider 305 are preferably industrial cameras with integrated supplementary lights. The posture of the film material is captured by the industrial camera, and the placement angle of the placement platform 400 is finely adjusted by the transmission rotation mechanism 202 according to the posture of the film material. When the posture recognition drive motor 302 is started, the first posture recognition slider 304 and the second posture recognition slider 305 move towards or away from each other, thereby realizing independent movement of left and right vision and automatic switching of product changeover.

[0040] In summary, the transmission mechanism combined with vision-based adjustment of film material posture provided in this embodiment, through the posture recognition module 300, can identify the posture of the film material in real time, ensuring accurate positioning of the film material on the placement platform 400 and significantly improving the accuracy of film material processing. The transmission rotation module 200 automatically drives the placement platform 400 to adjust its posture based on the recognition results, reducing manual intervention, improving production efficiency, and reducing the risk of operational errors. Through automated picking, placement, and posture adjustment, the film material processing time is significantly shortened, overall production efficiency is improved, and higher economic benefits are brought to enterprises.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A transfer mechanism that combines vision to adjust the attitude of a film web, characterized by, It includes a pickup and transfer module, a transmission and rotation module, an attitude recognition module, and a placement platform; The picking and transferring module is used to align the film material with the external orientation and pick it up and place it on the placement platform. The orientation recognition module is used to recognize the orientation of the film material on the placement platform. The transmission and rotation module is used to drive the placement platform to move laterally and to drive the placement platform to rotate by a corresponding angle according to the recognition result of the orientation recognition module.

2. The transfer mechanism of claim 1, wherein, The pickup and transfer module includes a pickup lateral movement drive mechanism, a pickup lifting drive mechanism installed at the output end of the pickup lateral movement drive mechanism, a pickup rotation drive mechanism installed at the output end of the pickup lifting drive mechanism, and a pickup assembly installed at the output end of the pickup rotation drive mechanism. The picking lateral movement drive mechanism is used to drive the picking lifting drive mechanism to move laterally, the picking lifting drive mechanism is used to drive the picking rotation drive mechanism to move up and down, the picking rotation drive mechanism is used to drive the picking assembly to rotate, and the picking assembly is used to pick up the film material.

3. The transfer mechanism of claim 2, wherein the visual adjustment film is a film that is used to adjust the posture of a film material. The pickup assembly includes a first connecting rod, multiple second connecting rods that are cross-connected to the first connecting rod, and multiple suction cups respectively mounted on the second connecting rods.

4. The transfer mechanism of claim 1, wherein, The transmission rotation module includes a transmission transverse mechanism and a transmission rotation mechanism installed at the output end of the transmission transverse mechanism, and the placement platform is installed at the output end of the transmission rotation mechanism; The transmission traversing mechanism is used to drive the transmission traversing mechanism away from or near the pickup and transfer module, and the transmission rotation mechanism is used to drive the placement platform to rotate around the center of its output end.

5. The transfer mechanism of claim 1, wherein, The posture recognition module includes a posture recognition lateral movement mechanism, a first visual recognition mechanism and a second visual recognition mechanism respectively installed at the output end of the posture recognition lateral movement mechanism. The posture recognition lateral movement mechanism is used to drive the first visual recognition mechanism and the second visual recognition mechanism to move closer or further away at the same time. The first visual recognition mechanism and the second visual recognition mechanism are respectively used to take pictures and recognize the film material located on the placement platform.

6. The transfer mechanism of claim 5, wherein the visual adjustment film is a film that is used to adjust the posture of a film. The attitude recognition lateral movement mechanism includes an attitude recognition drive motor, an attitude recognition slide rail, a first attitude recognition slider, a second attitude recognition slider, an attitude recognition synchronous pulley, and an attitude recognition synchronous belt; The attitude recognition drive motor is driven and connected to the attitude recognition synchronous wheel via the attitude recognition synchronous belt. The first attitude recognition slider is connected to the first vision recognition machine and the upper section of the attitude recognition synchronous belt and is slidably connected to the attitude recognition slide rail. The second attitude recognition slider is connected to the second vision recognition machine and the lower section of the attitude recognition synchronous belt and is slidably connected to the attitude recognition slide rail.

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