Tar utilization device of biomass gasifier
By utilizing the biomass gasifier tar utilization device, the problems of tar pollution and low combustion efficiency are solved by using tar reflux to aid combustion and optimizing heat flow dynamics through the spiral internal heat conduction distribution tube, thus achieving effective utilization of tar and stable combustion.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI XINQIAO THERMAL POWER CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-04-17
AI Technical Summary
When existing biomass gasification furnaces process tar, the generation of tar leads to equipment pollution and reduced operating efficiency. Conventional methods increase energy consumption or require frequent maintenance, and tar is difficult to completely eliminate.
A biomass gasification furnace tar utilization device is designed. Through a combination structure of burner inlet pipe, funnel, horizontal pipe and guide pipe, the tar is returned to the insulated furnace when combustion in the insulated furnace body stops, providing a combustion-supporting effect. A spiral internal heat conduction distribution pipe is set on the inner wall of the furnace body. Based on the principle of asymmetric fluid dynamics, the heat flow dynamics are optimized and a gradient heat flow distribution field is constructed.
It achieves efficient utilization of tar, improves combustion efficiency, reduces equipment pollution, lowers system complexity and cost, while maintaining combustion stability and complete gas-solid reaction.
Smart Images

Figure CN224132970U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of biomass gasification furnace tar recovery technology, and relates to a biomass gasification furnace tar utilization device. Background Technology
[0002] Existing biomass gasification furnaces have several drawbacks in treating the tar produced during biomass combustion. First, tar is generated due to incomplete combustion of biomass during gasification, and its complex chemical structure and high molecular weight make it difficult to utilize effectively. Second, the presence of tar contaminates downstream equipment, such as engines or gas turbines, reducing their operating efficiency and lifespan. Furthermore, the tar treatment and purification processes increase the complexity and cost of the biomass gasification system.
[0003] Conventional approaches include physical and chemical methods. Physical methods primarily promote secondary pyrolysis of tar by increasing the gasification temperature and extending the gasification time, but this method requires more energy and places high demands on the high-temperature resistance of the equipment. Chemical methods involve using catalysts to promote the pyrolysis or conversion of tar, but catalysts are prone to deactivation and are sensitive to impurities in the feedstock, requiring frequent replacement and maintenance.
[0004] The drawbacks of these conventional methods are that they either increase the system's energy consumption and cost or require additional maintenance. Furthermore, these methods often cannot completely eliminate the tar problem, leaving a certain amount of tar residue in the gasified gas. Therefore, there is an urgent need for a biomass gasification furnace tar utilization device to solve the above problems. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a biomass gasification furnace tar utilization device to solve the problems mentioned in the background technology.
[0006] This utility model is achieved through the following technical solution: a biomass gasification furnace tar utilization device, including: a burner inlet pipe and a guide pipe, wherein a set of covers for covering the outside of the burner inlet pipe is provided on the right side of the burner inlet pipe, and a set of funnels for recovering the tar inside the burner inlet pipe is provided at the lower right end of the burner inlet pipe.
[0007] The inside of the burner inlet tube is connected to the inside of the funnel. The upper right side of the funnel has an arc-shaped cross-section. The upper end of the funnel is sealed and fitted with the lower right side of the burner inlet tube. A set of horizontal tubes for conducting tar inside the burner inlet tube is provided on the lower right side of the funnel. The inside of the horizontal tubes is seamlessly connected to the bottom of the funnel, and the insides of the tubes are all interconnected.
[0008] In a preferred embodiment, a set of guide pipes for collecting tar is provided at the lower right end of the horizontal pipe. The guide pipes are arranged perpendicularly to the horizontal pipe and are internally interconnected.
[0009] In a preferred embodiment, the guide pipe, horizontal pipe, and funnel are all disposed inside the sealed casing. The guide pipe penetrates the upper end of the insulated furnace body and communicates with the interior of the insulated furnace chamber. A set of ball valves for controlling the flow of biomass combustion tar is provided inside the right side of the burner inlet pipe. In actual use, when the biomass gasifier is burning biomass materials, the tar is introduced into the burner inlet pipe through the upper end of the insulated furnace body for conduction. At the same time, when the insulated furnace body stops burning, the operator opens the ball valves and allows the tar to be conducted along the burner inlet pipe. Simultaneously, the tar flows back into the insulated furnace chamber through the funnel into the horizontal pipe and guide pipe. When the insulated furnace body burns biomass materials, the tar can provide a combustion-supporting effect on the biomass materials, thereby enabling their combustion and utilization.
[0010] In a preferred embodiment, the outer side of the cover is provided with a set of sealing covers for protecting the right side of the burner inlet pipe, and the lower end of the sealing covers is provided with a set of connecting flanges for connecting and fixing to the sealing covers.
[0011] In a preferred embodiment, a set of sealing covers II for thermal insulation connection to the upper end of the insulated furnace body is provided at the lower end of the connecting flange, and a set of connecting flanges II for connection and fixation to the upper end of the insulated furnace body is provided at the lower end of the sealing covers II.
[0012] In a preferred embodiment, the lower end of the second connecting flange is provided with an insulated furnace body for biomass gasification combustion, and the center of the front side of the second sealing cover is provided with an exhaust pipe for discharging the flue gas generated during the combustion process.
[0013] In a preferred embodiment, the exhaust pipe is provided with a set of control valves for controlling the flow rate of flue gas, and the lower front side of the insulated furnace body is provided with a set of gas conduits for introducing external combustion-supporting gas.
[0014] In a preferred embodiment, the insulated furnace body is equipped with an insulated furnace chamber for biomass gasification and combustion. The inner wall of the insulated furnace chamber is provided with several sets of internal heat conduction distribution pipes for uniform heat conduction. These internal heat conduction distribution pipes are evenly distributed in a spiral structure on the inner wall of the insulated furnace chamber. When the biomass material is burned inside the insulated furnace chamber, the inner wall of the furnace chamber integrates a network of multiple sets of spiral-configured internal heat conduction distribution pipes. Its topology is designed based on the principles of asymmetric fluid dynamics, constructing a gradient heat flow distribution field in three-dimensional space by expanding the heat conduction interface area and optimizing the curvature of the heat transfer path. This spiral flow guiding device effectively eliminates the thermodynamic heterogeneity of local overheated areas and low-temperature dead zones by strengthening the dynamic balance of circumferential heat flow, promoting isotropic temperature field characteristics within the combustion chamber, thereby enhancing the complete effect of the gas-solid two-phase reaction while maintaining combustion stability.
[0015] After adopting the above technical solution, the beneficial effects of this utility model are as follows: When the biomass gasifier burns biomass materials, the tar is introduced into the burner inlet pipe through the upper end of the insulated furnace body for conduction. At the same time, when the insulated furnace body stops burning, the operator opens the ball valve and allows the tar to be conducted along the burner inlet pipe. Simultaneously, the tar flows back into the insulated furnace chamber through the funnel into the horizontal pipe and the guide pipe. When the insulated furnace body burns biomass materials, the tar can provide combustion assistance to the biomass materials, thereby enabling their combustion and utilization.
[0016] When biomass materials are burned inside an insulated furnace, the inner wall of the furnace integrates a network of multiple spiral-shaped internal heat conduction distribution pipes. Its topology is designed based on the principle of asymmetric fluid dynamics. By expanding the heat conduction interface area and optimizing the curvature of the heat transfer path, a gradient heat flow distribution field in three-dimensional space is constructed. This spiral flow guiding device effectively eliminates the thermodynamic heterogeneity of local overheated areas and low-temperature dead zones by strengthening the dynamic balance of circumferential heat flow, and promotes the isotropic characteristics of the temperature field in the combustion chamber. Thus, while maintaining combustion stability, it enhances the complete effect of gas-solid two-phase reaction. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a front view structural schematic diagram of a biomass gasification furnace tar utilization device according to the present invention;
[0019] Figure 2This is a top view of the front structure of a sealing cover 1 and a sealing cover 2 in a biomass gasification furnace tar utilization device of the present invention.
[0020] Figure 3 This is a top-view diagram of the front side structure of several sets of internal heat conduction distribution pipes in a biomass gasification furnace tar utilization device of this utility model.
[0021] Figure 4 This is a front view of the internal structure of the funnel, horizontal pipe and guide pipe in the biomass gasification furnace tar utilization device of this utility model.
[0022] In the diagram: 100-burner inlet pipe, 110-cover body, 120-sealing cover one, 130-connecting flange one, 140-sealing cover two, 150-connecting flange two, 160-exhaust pipe, 170-insulated furnace body, 180-gas conduit pipe, 190-internal heat distribution pipe, 200-insulated furnace chamber, 210-ball valve, 220-funnel, 230-horizontal pipe, 240-guide pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-4 As the first embodiment of this utility model:
[0025] A biomass gasifier tar utilization device includes: a burner inlet pipe 100, a funnel 220, a horizontal pipe 230 and a guide pipe 240. A set of covers 110 for covering the outside of the burner inlet pipe 100 is provided on the right side, and a set of funnels 220 for recovering the tar inside the burner inlet pipe 100 is provided at the lower right end of the burner inlet pipe 100.
[0026] The burner inlet pipe 100 is connected to the inside of the funnel 220. The upper right side of the funnel 220 has an arc-shaped cross-section. The upper end of the funnel 220 is sealed and fitted with the lower right side of the burner inlet pipe 100. A set of horizontal pipes 230 for conducting tar inside the burner inlet pipe 100 is provided on the lower right side of the funnel 220. The inside of the horizontal pipes 230 is seamlessly connected to the bottom of the funnel 220, and their interiors are interconnected.
[0027] A set of guide pipes 240 for collecting tar is provided at the lower right end of the horizontal pipe 230. The guide pipes 240 are arranged perpendicularly to the horizontal pipe 230 and are internally connected to each other.
[0028] The guide pipe 240, horizontal pipe 230, and funnel 220 are all located inside the sealing cover 120. The guide pipe 240 passes through the upper end of the insulated furnace body 170 and is interconnected with the interior of the insulated furnace chamber 200. A set of ball valves 210 for controlling the flow of biomass combustion tar is provided inside the right side of the burner inlet pipe 100. In actual use, when the biomass gasifier is burning biomass materials, its tar is introduced into the burner inlet pipe 100 through the upper end of the insulated furnace body 170 for conduction. At the same time, when the insulated furnace body 170 stops burning, the operator opens the ball valve 210 and allows the tar to be conducted along the burner inlet pipe 100. Simultaneously, the tar enters the horizontal pipe 230 and the guide pipe 240 through the funnel 220 and flows back into the interior of the insulated furnace chamber 200. When the insulated furnace body 170 is burning biomass materials, the tar can provide a combustion-supporting effect for the biomass materials, thereby enabling their combustion and utilization.
[0029] Please see Figures 1-4 As a second embodiment of the present utility model: based on the description in the above embodiments, a set of sealing cover 120 for protecting the right side of the burner inlet pipe 100 is provided on the outside of the cover 110, and a set of connecting flange 130 for connecting and fixing to the sealing cover 140 is provided at the lower end of the sealing cover 120.
[0030] The lower end of the connecting flange 130 is provided with a set of sealing cover 140 for thermal insulation connection to the upper end of the insulated furnace body 170, and the lower end of the sealing cover 140 is provided with a set of connecting flange 150 for connection and fixation to the upper end of the insulated furnace body 170.
[0031] The lower end of the connecting flange 2 150 is provided with an insulated furnace body 170 for biomass gasification combustion, and the center of the front side of the sealing cover 2 140 is provided with an exhaust pipe 160 for discharging the flue gas generated during the combustion process.
[0032] The exhaust pipe 160 is equipped with a set of control valves for controlling the flow rate of flue gas, and the lower front side of the insulated furnace body 170 is equipped with a set of gas ducts 180 for introducing external combustion-supporting gas.
[0033] The insulated furnace body 170 is equipped with an insulated furnace chamber 200 for biomass gasification and combustion. The inner wall of the insulated furnace chamber 200 is provided with several sets of internal heat conduction distribution pipes 190 for uniform heat conduction. The internal heat conduction distribution pipes 190 are evenly distributed in a spiral structure on the inner wall of the insulated furnace chamber. When the biomass material is burned inside the insulated furnace chamber 200, the inner wall of the furnace chamber integrates a network of multiple sets of spiral internal heat conduction distribution pipes 190. Its topology is designed based on the principle of asymmetric fluid dynamics. By expanding the heat conduction interface area and optimizing the curvature of the heat transfer path, a gradient heat flow distribution field in three-dimensional space is constructed. This spiral flow guiding device effectively eliminates the thermodynamic heterogeneity of local overheated areas and low-temperature dead zones by strengthening the dynamic balance of circumferential heat flow, and promotes the temperature field in the combustion chamber to exhibit isotropic characteristics. Thus, while maintaining combustion stability, it enhances the complete effect of gas-solid two-phase reaction.
[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A biomass gasifier tar utilization apparatus, comprising: The burner inlet pipe (100), funnel (220), horizontal pipe (230) and guide pipe (240) are characterized in that: a set of cover (110) for covering the outside of the burner inlet pipe (100) is provided on the right side, and a set of funnel (220) for recovering the tar inside the burner inlet pipe (100) is provided at the lower right end of the burner inlet pipe (100). The interior of the burner inlet pipe (100) is connected to the interior of the funnel (220). The upper right side of the funnel (220) has an arc-shaped cross-section. The upper end of the funnel (220) is sealed and fitted with the lower right side of the burner inlet pipe (100). The lower right side of the funnel (220) is provided with a set of horizontal pipes (230) for conducting tar inside the burner inlet pipe (100). The interior of the horizontal pipes (230) is seamlessly connected to the bottom of the funnel (220), and their interiors are interconnected.
2. The tar utilization device of a biomass gasification furnace according to claim 1, characterized in that: The lower right end of the horizontal pipe (230) is provided with a set of guide pipes (240) for collecting tar. The guide pipes (240) are arranged vertically to the horizontal pipe (230) and are internally connected to each other.
3. The tar utilization device of a biomass gasification furnace according to claim 2, characterized in that: The guide pipe (240), horizontal pipe (230) and funnel (220) are all installed inside the sealing cover (120). The guide pipe (240) passes through the upper end of the insulated furnace body (170) and communicates with the interior of the insulated furnace chamber (200). A set of ball valves (210) for controlling the flow of biomass combustion tar is provided inside the right side of the burner inlet pipe (100).
4. The biomass gasification furnace tar utilization device according to claim 1, characterized in that: The cover (110) is provided with a set of sealing cover one (120) for protecting the right side of the burner inlet pipe (100), and the lower end of the sealing cover one (120) is provided with a set of connecting flange one (130) for connecting and fixing to the sealing cover two (140).
5. The tar utilization device of a biomass gasification furnace according to claim 4, characterized in that: The lower end of the first connecting flange (130) is provided with a set of sealing cover second (140) for thermal insulation connection to the upper end of the insulated furnace body (170), and the lower end of the sealing cover second (140) is provided with a set of connecting flange second (150) for connection and fixation to the upper end of the insulated furnace body (170).
6. The tar utilization device of a biomass gasification furnace according to claim 5, characterized in that: The lower end of the connecting flange 2 (150) is provided with a set of insulated furnace body (170) for biomass gasification combustion, and the front center of the sealing cover 2 (140) is provided with a set of exhaust pipe (160) for discharging the flue gas generated during the combustion process.
7. The tar utilization device of a biomass gasification furnace according to claim 6, characterized in that: The exhaust pipe (160) is equipped with a set of control valves for controlling the flow rate of flue gas, and the lower front side of the insulated furnace body (170) is equipped with a set of gas duct (180) for introducing external combustion-supporting gas.
8. The tar utilization device of a biomass gasification furnace according to claim 7, characterized in that: The insulated furnace body (170) is provided with an insulated furnace chamber (200) for biomass gasification combustion. The inner wall of the insulated furnace chamber (200) is provided with a number of internal heat conduction distribution pipes (190) for uniform heat conduction. The internal heat conduction distribution pipes (190) are evenly distributed in a spiral structure on the inner wall of the insulated furnace chamber.