Wear-resistant antibacterial ceramic tile

By introducing a combination of activated carbon layer, alumina material, and antibacterial glaze into the ceramic tile, the problems of insufficient wear resistance and antibacterial effect and insufficient hardness of the ceramic tile are solved, achieving highly efficient antibacterial and wear-resistant performance of the ceramic tile, and improving the service life and health safety of the ceramic tile.

CN224134108UActive Publication Date: 2026-04-17FUJIAN QUANZHOU LUXURY CERAMICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN QUANZHOU LUXURY CERAMICS CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing ceramic tiles have poor wear resistance and antibacterial properties, are not hard enough, are easily damaged, and affect health and lifespan.

Method used

The ceramic tile employs a combination structure of activated carbon layer, alumina material, antibacterial glaze, microporous DLC protective film, microporous buffer fluid, silica aerogel and honeycomb block to improve the antibacterial and wear-resistant properties of the tile through silver ion antibacterial and physical buffering mechanisms.

Benefits of technology

It achieves highly efficient antibacterial and wear-resistant properties for ceramic tiles, improves the hardness and structural strength of ceramic tiles, and enhances the absorption and protection against impact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wear-resistant antibacterial ceramic tile, which relates to the field of ceramic tiles, and comprises a bottom plate, the top of the bottom plate is connected with a wear-resistant mechanism, the wear-resistant mechanism further comprises antibacterial glaze, the antibacterial glaze is also connected to the upper surface of an activated carbon layer, and an aluminum oxide material and the antibacterial glaze are mixed to form the wear-resistant antibacterial ceramic tile. The upper surfaces of the antibacterial glaze and the aluminum oxide material are connected with a microporous DLC (Diamond Like Carbon) protective film. According to the wear-resistant antibacterial ceramic tile, silver ions can be diffused to the surface of the ceramic tile through the microporous buffer fluid and micropores of the microporous DLC protective film, the antibacterial effect of the ceramic tile can be achieved through the silver ions of the antibacterial glaze, the humidity of the ceramic tile can be balanced through the silicon dioxide aerogel, the activity of the silver ions is guaranteed, and the antibacterial effect is improved in a disguised mode; in addition, impact force borne by the silicon dioxide aerogel and the honeycomb blocks can be transmitted to the microporous buffer fluid, the hardness of the microporous buffer fluid can be increased after the microporous buffer fluid is subjected to high-speed impact through the characteristics of an object, and protection on the ceramic tile is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic tile technology, specifically to a wear-resistant and antibacterial ceramic tile. Background Technology

[0002] Tiles are plate-shaped or block-shaped products made from inorganic non-metallic materials such as clay and quartz sand as the main raw materials, which are formed and sintered at high temperature. They are widely used for paving floors, walls and other areas. Tiles have high hardness and have certain wear resistance and corrosion resistance.

[0003] Currently, ceramic tiles still have some shortcomings, such as poor antibacterial properties and low practicality.

[0004] To overcome the problems of poor antibacterial properties and low practicality, a Chinese patent (publication number: CN108892483B) discloses a wear-resistant and antibacterial ceramic tile that can effectively prevent scratches and mold growth, avoid discoloration, and is easy to clean. The material is first pre-crushed from dolomite, barite, recycled ceramic material, limestone, potassium feldspar, wollastonite, modified serpentine, talc, and ettringite. The raw materials are widely available, which can reduce the cost of the tile. When properly combined, they can enhance the strength and wear resistance of the tile.

[0005] However, the tiles currently in use still have certain shortcomings. The aforementioned document proposes adding multiple materials to achieve wear-resistant and antibacterial properties, but the increased number of materials will increase costs, and the mixing ratio of the materials will also be more complex, increasing manufacturing time and making the manufacturing process more troublesome. Therefore, it is necessary to improve the existing structure. Utility Model Content

[0006] The purpose of this utility model is to provide a wear-resistant and antibacterial ceramic tile to solve the problems mentioned in the background art, such as the ceramic tile's lack of wear resistance and antibacterial effect, which affects the health and lifespan of the user, and the insufficient hardness of the ceramic tile, which makes it easily damaged after impact.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a wear-resistant and antibacterial ceramic tile, comprising a base plate, wherein a wear-resistant mechanism is connected to the top of the base plate.

[0008] The wear-resistant mechanism includes an activated carbon layer, which is connected to the upper surface of the base plate, and an alumina material is connected to the upper surface of the activated carbon layer.

[0009] The upper surface of the alumina material is connected to a microporous buffer fluid, and the upper surface of the alumina material is provided with a buffer mechanism to improve the protective strength of the ceramic tile.

[0010] Furthermore, the wear-resistant mechanism also includes an antibacterial glaze, which is also attached to the upper surface of the activated carbon layer, and the alumina material and the antibacterial glaze are mixed together.

[0011] Furthermore, a microporous DLC protective film is connected to the upper surface of the antibacterial glaze and the alumina material, and the antibacterial glaze and the alumina material are connected to the bottom of the microporous buffer fluid.

[0012] Furthermore, the buffering mechanism includes silica aerogel, which is attached to the upper surface of the microporous buffer fluid.

[0013] Furthermore, the upper surface of the microporous buffer fluid is connected with silica aerogel.

[0014] Furthermore, the silica aerogel is internally connected to honeycomb blocks, and the inside and outside of the honeycomb blocks are both connected to silica aerogel. A microporous DLC protective film is connected between the honeycomb blocks and the upper layer of the silica aerogel.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this wear-resistant and antibacterial tile, silver ions can be dispersed to the tile surface through the micropores of the microporous buffer fluid and the microporous DLC protective film. The silver ions in the antibacterial glaze achieve the antibacterial effect of the tile. Furthermore, the silica aerogel can balance the humidity of the tile and ensure the activity of silver ions, thereby indirectly improving the antibacterial effect. The impact force received by the silica aerogel and honeycomb blocks is also transmitted to the microporous buffer fluid. Due to the material properties, the hardness of the microporous buffer fluid increases after high-speed impact, which greatly improves the protection of the tile.

[0017] 2. It is equipped with an activated carbon layer and an antibacterial glaze. The activated carbon layer can adsorb and destroy bacteria, and the antibacterial glaze can release silver ions that destroy bacteria, thus achieving the high-efficiency antibacterial function of the tile.

[0018] 3. It contains silica aerogel, which helps maintain the humidity of the tile, thereby preserving the active properties of the silver ions in the antibacterial glaze and ensuring the antibacterial effect of the tile.

[0019] 4. It is equipped with honeycomb blocks and microporous buffer fluid. The microporous buffer fluid can harden due to physical properties under high-speed impact, which improves the protection of the tile. The honeycomb blocks can strengthen the structural properties of the tile, thus achieving dual protection for the tile. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall frontal three-dimensional structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the overall three-dimensional structure of this utility model from a bottom view;

[0022] Figure 3 This is a schematic diagram of the overall disassembled three-dimensional structure of this utility model;

[0023] Figure 4 This is a magnified three-dimensional structural diagram of the microporous DLC protective film of this utility model;

[0024] Figure 5 This is a magnified three-dimensional structural diagram of the antibacterial glaze of this utility model;

[0025] Figure 6 This is an enlarged three-dimensional structural diagram of the honeycomb block of this utility model.

[0026] In the figure: 1. Base plate; 2. Wear-resistant mechanism; 101. Activated carbon layer; 102. Alumina material; 103. Antibacterial glaze; 104. Microporous DLC protective film; 105. Microporous buffer fluid; 106. Silica aerogel; 107. Honeycomb block. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1, such as Figures 1-5 The present invention provides the following technical solution to address the problem that the wear-resistant and antibacterial effects of ceramic tiles are not obvious, affecting health and lifespan during use: A wear-resistant mechanism 2 is disclosed.

[0029] Includes a base plate 1, with a wear-resistant mechanism 2 connected to the top of the base plate 1:

[0030] The wear-resistant mechanism 2 includes an activated carbon layer 101, which is connected to the upper surface of the base plate 1. An alumina material 102 is connected to the upper surface of the activated carbon layer 101. The wear-resistant mechanism 2 also includes an antibacterial glaze 103, which is also connected to the upper surface of the activated carbon layer 101. The alumina material 102 and the antibacterial glaze 103 are mixed together. A microporous DLC protective film 104 is connected to the upper surfaces of the antibacterial glaze 103 and the alumina material 102. The antibacterial glaze 103 and the alumina material 102 are connected to the bottom of the microporous buffer fluid 105.

[0031] During tile manufacturing, an activated carbon layer 101 is first fired onto the surface of a base plate 1 and connected to it. Then, alumina material 102 and antibacterial glaze 103 are mixed in the required proportions. The resulting liquid coating is brushed onto the surface of the activated carbon layer 101. Next, microporous buffer fluid 105, silica aerogel 106, and honeycomb blocks 107 are applied to the surface of the microporous buffer fluid 105. Finally, a microporous DLC protective film 104 is adhered and covered onto the surfaces of the silica aerogel 106 and honeycomb blocks 107. When the tile is in use, the microporous DLC protective film 104, through its material properties, increases the tile's hardness, thereby increasing its wear resistance. The antibacterial glaze 103, through the properties of the alumina material 102... The mixture increases the tile's hardness, while the antibacterial glaze 103 continuously releases its own silver ions. These silver ions can be released to the tile surface through the micropores of the microporous buffer fluid 105 and the microporous DLC protective film 104. The silver ions in the antibacterial glaze 103 achieve the antibacterial effect of the tile. Furthermore, the silica aerogel 106 can balance the humidity of the tile and ensure the activity of the silver ions, thereby indirectly improving the antibacterial effect. If bacteria are adsorbed on the tile surface in the external environment, the activated carbon layer 101 can destroy the bacterial biofilm and prevent bacterial reproduction, further improving the antibacterial effect of the tile. The microporous DLC protective film 104 and the antibacterial glaze 103 enhance the tile's wear resistance and antibacterial effect.

[0032] Example 2, as follows Figure 3 , Figure 4 and Figure 6 The present invention provides the following technical solution to address the problem of insufficient hardness of ceramic tiles, which makes them prone to damage upon impact. Based on Embodiment 1, a buffer mechanism is disclosed:

[0033] A microporous buffer fluid 105 is connected to the upper surface of the alumina material 102. A buffer mechanism to improve the protective strength of the ceramic tile is provided on the upper surface of the alumina material 102. The buffer mechanism includes silica aerogel 106. Silica aerogel 106 is connected to the upper surface of the microporous buffer fluid 105. Silica aerogel 106 is connected to the upper surface of the microporous buffer fluid 105. A honeycomb block 107 is connected inside the silica aerogel 106. Silica aerogel 106 is connected to both the inside and outside of the honeycomb block 107. A microporous DLC protective film 104 is connected to the upper layer of the honeycomb block 107 and the silica aerogel 106.

[0034] During use, ceramic tiles are subjected to external pressure or impact. After an impact, the impact force first passes through the microporous DLC protective film 104 and strikes the surface of the silica aerogel 106 and honeycomb block 107. The honeycomb block 107 can increase the structural strength of the ceramic tile through its own structural characteristics, while the silica aerogel 106 will be compressed after being subjected to force, thereby absorbing the impact force. Furthermore, the impact force received by the silica aerogel 106 and honeycomb block 107 will also be transmitted to the microporous buffer fluid 105. Due to its material properties, the microporous buffer fluid 105 will increase in hardness after high-speed impact and soften again after the high-speed impact decays, greatly improving the protection of the ceramic tile.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A wear-resistant and antibacterial ceramic tile, comprising a base plate (1), wherein a wear-resistant mechanism (2) is connected to the top of the base plate (1), characterized in that: The wear-resistant mechanism (2) includes an activated carbon layer (101), which is connected to the upper surface of the base plate (1), and an alumina material (102) is connected to the upper surface of the activated carbon layer (101). The upper surface of the alumina material (102) is connected to a microporous buffer fluid (105), and the upper surface of the alumina material (102) is provided with a buffer mechanism to improve the protective strength of the ceramic tile.

2. The wear-resistant antibacterial ceramic tile according to claim 1, characterized in that: The wear-resistant mechanism (2) also includes an antibacterial glaze (103), which is also attached to the upper surface of the activated carbon layer (101), and the alumina material (102) and the antibacterial glaze (103) are mixed together.

3. A wear resistant antibacterial ceramic tile according to claim 2, characterized in that: The antibacterial glaze (103) and the upper surface of the alumina material (102) are connected to a microporous DLC protective film (104), and the antibacterial glaze (103) and the alumina material (102) are connected to the bottom of the microporous buffer fluid (105).

4. The wear-resistant antibacterial ceramic tile according to claim 1, characterized in that: The buffer mechanism includes silica aerogel (106) attached to the upper surface of the microporous buffer fluid (105).

5. A wear resistant antibacterial ceramic tile according to claim 4, characterized in that: The upper surface of the microporous buffer fluid (105) is connected to silica aerogel (106).

6. The wear-resistant and antibacterial ceramic tile according to claim 5, characterized in that: The silica aerogel (106) is internally connected to a honeycomb block (107), and the honeycomb block (107) is connected to both the inside and the outside of the silica aerogel (106). A microporous DLC protective film (104) is connected between the honeycomb block (107) and the upper layer of the silica aerogel (106).

Citation Information

Patent Citations

  • A type of wear-resistant and antibacterial ceramic tile

    CN108892483B