Cold-resistant container mute type internal combustion generator set

Abstract

The utility model relates to the technical field of generator sets, in particular to a cold-resistant container mute type internal combustion generator set which is provided with an engine oil tank, and the rear end of a container shell is provided with an adapter plate connected with the internal combustion generator set through electric signals. The internal combustion generator set is characterized in that an air inlet pipe communicated with the air inlet end of the internal combustion generator set is arranged at one end of the container shell, a heating sleeve is arranged on the air inlet pipe, a first controller is arranged on the heating sleeve, and the adaptability and reliability of the internal combustion generator set in the cold environment are greatly improved through the air inlet preheating function and the engine oil preheating function. The problems that a traditional generator set is difficult to start and poor in engine oil flowability in a low-temperature environment are effectively solved, the equipment failure risk caused by low temperature is reduced, continuous and stable power supply of industrial production, communication base stations, field exploration and other scenes in cold regions is guaranteed, and economic losses and work delay caused by power interruption are reduced.

Description

Technical Field

[0001] This utility model relates to the field of generator set technology, specifically a cold-resistant container-type silent internal combustion generator set. Background Technology

[0002] As global industrialization continues, many cold regions, such as high-latitude northern areas and high-altitude frigid zones, are experiencing a growing demand for reliable power supplies. Industrial production, communication base stations, oil drilling platforms, field exploration sites, and emergency rescue operations in these regions all rely on internal combustion generator sets as their primary power source. However, traditional internal combustion generator sets face numerous significant challenges in cold environments.

[0003] From the perspective of the impact of low-temperature environments on generator sets, the first issue is starting difficulty. Low temperatures increase the viscosity of engine oil and reduce its fluidity, leading to increased resistance in various moving parts inside the engine and increased crankshaft rotational torque, making it difficult to reach the speed required for starting.

[0004] Furthermore, the noise problem of traditional generator sets is particularly prominent in cold regions. Cold regions are relatively sparsely populated, but with the construction of infrastructure and the concentration of people, the noise generated by generator sets during operation has a serious impact on the lives of surrounding residents, the health of workers, and the ecological environment. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a cold-resistant containerized silent internal combustion generator set.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a cold-resistant container-type silent internal combustion generator set, comprising a container shell, an internal combustion generator set disposed inside the container shell, an oil tank disposed on the internal combustion generator set, an adapter plate disposed at the rear end of the container shell and connected to the internal combustion generator set via an electrical signal, an air intake pipe disposed at one end of the container shell and connected to the air intake end of the internal combustion generator set, a heating sleeve disposed on the air intake pipe, a first controller disposed on the heating sleeve, an exhaust pipe disposed at the other end of the container shell and connected to the exhaust end of the internal combustion generator set, the first controller and the heating sleeve being connected via an electrical signal, and a plurality of first heating tubes disposed on the inner sidewall of the heating sleeve;

[0009] The container shell is equipped with a heating plate inside, the oil tank is located inside the heating plate, the outer wall of the container shell is equipped with a second controller, the second controller is connected to the heating plate by an electrical signal, and the inner wall of the heating plate is equipped with multiple second heating tubes.

[0010] The inner wall of the container shell is equipped with a sound insulation panel.

[0011] Activating the first controller provides a preheating effect to the intake section of the internal combustion generator set, while activating the second controller provides a preheating effect to the engine oil in the internal combustion generator set.

[0012] To facilitate the maintenance of parts inside the container shell, the present invention includes an improvement whereby a top plate is provided at the upper end of the container shell, and the top plate is fixed to the upper end of the container shell by screws.

[0013] To provide air filtration, the present invention includes the following improvements: both the exhaust pipe and the intake pipe are provided with annular frames at their outer ends. The annular frames are respectively fitted onto the outer ends of the exhaust pipe and the intake pipe and are threadedly connected to the exhaust pipe and the intake pipe. The annular frames are provided with dustproof plates and anti-slip textures on their outer walls.

[0014] To ensure the heat dissipation effect of the internal combustion generator set, the improvement of this utility model includes two annular seats, a circular baffle, and multiple heat dissipation holes symmetrically arranged at both ends of the container shell. The heat dissipation holes are located in the inner ring of the annular seats, and an annular groove is provided on the inner side wall of the annular seats. The circular baffle is located in the inner ring of the annular seats, and the periphery of the circular baffle is located inside the annular groove. The circular baffle is rotatably connected to the annular seats. The circular baffle is provided with multiple through holes communicating with the heat dissipation holes. Locking rods are provided on both sides of the annular seats. The locking rods pass through the annular seats and one end can contact the circular baffle. The locking rods are threadedly connected to the annular seats.

[0015] When the environment is cold, the circular baffle can be used to block the heat dissipation holes. When the internal combustion generator set needs to dissipate heat, the locking rod can be loosened and the circular baffle can be rotated so that the through hole on the circular baffle is aligned with the heat dissipation holes. At this time, the heat dissipation holes can provide ventilation for the container shell, allowing the hot air inside the container shell to be easily discharged.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a cold-resistant container-type silent internal combustion generator set, which has the following beneficial effects:

[0018] The intake air preheating and engine oil preheating functions greatly improve the adaptability and reliability of internal combustion generator sets in cold environments. It effectively solves the problems of difficult starting and poor engine oil flow in traditional generator sets in low-temperature environments, reduces the risk of equipment failure due to low temperatures, ensures continuous and stable power supply for industrial production, communication base stations, field exploration and other scenarios in cold regions, and reduces economic losses and work delays caused by power outages. Attached Figure Description

[0019] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;

[0021] Figure 3 This is a schematic diagram of the heat dissipation holes in this utility model;

[0022] Figure 4 This is a schematic diagram of the installation structure of the locking rod in this utility model;

[0023] Figure 5 This is a schematic diagram of the installation structure of the heating plate in this utility model;

[0024] Figure 6 This is a schematic diagram of the installation structure of the sound insulation panel in this utility model;

[0025] In the diagram: 1. Container shell; 2. Top plate; 3. Air inlet pipe; 4. Heating sleeve; 5. First controller; 6. Second controller; 7. Oil tank; 8. Heating plate; 9. Adapter plate; 10. Exhaust pipe; 11. Ring frame; 12. Dustproof plate; 13. Ring seat; 14. Circular baffle; 15. Locking rod; 16. Through hole; 17. Heat dissipation hole; 18. Sound insulation plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6The present invention relates to a cold-resistant container-type silent internal combustion generator set, comprising a container shell 1, an internal combustion generator set disposed inside the container shell 1, an oil tank 7 disposed on the internal combustion generator set, a converter plate 9 disposed at the rear end of the container shell 1 and connected to the internal combustion generator set via an electrical signal, an air intake pipe 3 disposed at one end of the container shell 1 and connected to the air intake end of the internal combustion generator set, a heating sleeve 4 disposed on the air intake pipe 3, a first controller 5 disposed on the heating sleeve 4, and an exhaust pipe 10 disposed at the other end of the container shell 1 and connected to the exhaust end of the internal combustion generator set. The first controller 5 is connected to the heating sleeve 4 via an electrical signal, and a plurality of first heating tubes are disposed on the inner side wall of the heating sleeve 4.

[0028] This cold-resistant containerized silent internal combustion generator set is designed to improve adaptability to cold environments and reduce noise. All components work together to form a complete and efficient working system.

[0029] Regarding intake air preheating, when the internal combustion generator set is preparing to start or operating in a cold environment, the operator activates the first controller 5. The first controller 5 activates multiple first heating tubes on the inner wall of the heating sleeve 4 via an electrical signal. These heating tubes begin to heat up, and the heat from the heating tubes can be conducted to the intake pipe 3, thereby heating the air inside the intake pipe 3. The preheated air enters the intake end of the internal combustion generator set, which can effectively reduce the adverse effects of low temperature on engine starting, making it easier for the air to mix with fuel after entering the engine, forming a good combustible mixture, thereby helping the engine start smoothly and reducing starting difficulties caused by low temperature.

[0030] The container shell 1 is equipped with a heating plate 8 inside, the oil tank 7 is located inside the heating plate 8, the outer wall of the container shell 1 is equipped with a second controller 6, the second controller 6 is connected to the heating plate 8 by an electrical signal, and the inner side wall of the heating plate 8 is equipped with a plurality of second heating tubes.

[0031] The second controller 6 plays a crucial role in preheating the engine oil. Similarly, in cold conditions, the operator activates the second controller 6, which uses electrical signals to operate multiple second heating elements on the inner wall of the heating plate 8. The heat generated by these second heating elements is conducted to the oil pan 7 (both the first and second heating elements can be electric heating elements). Because the oil pan 7 is enclosed within the heating plate 8, the heat generated by the second heating elements can be directly and quickly transferred to the engine oil within the oil pan 7, reducing the increased viscosity of the oil due to low temperatures and improving its fluidity. The well-flowing engine oil can quickly reach all moving parts during engine start-up and operation, providing excellent lubrication, reducing frictional resistance between parts, minimizing engine wear, and ensuring the stable operation of the internal combustion engine set.

[0032] The inner wall of the container shell 1 is provided with a sound insulation panel 18;

[0033] The sound insulation and noise reduction function is achieved by the sound insulation panel 18 installed on the inner wall of the container shell 1. During the operation of the internal combustion generator set, the engine combustion and mechanical parts operation generate a large amount of noise. The sound insulation panel 18 absorbs and blocks noise from spreading to the outside through its own sound-absorbing and sound-insulating material properties. Its internal porous structure can capture sound waves and convert sound energy into heat energy for dissipation. At the same time, the dense material can block sound wave penetration, effectively reducing the impact of noise on the surrounding environment and people, creating a relatively quiet working and living environment.

[0034] The upper end of the container shell 1 is provided with a top plate 2, which is fixed to the upper end of the container shell 1 by screws.

[0035] The top plate 2 is fixed to the upper part of the container shell 1 with screws, which makes it easy for staff to quickly disassemble the top plate 2 when they need to inspect internal parts, thereby obtaining a spacious inspection space, improving inspection efficiency, and reducing maintenance difficulty.

[0036] The outer ends of the exhaust pipe 10 and the intake pipe 3 are each provided with an annular frame 11. The annular frame 11 is respectively fitted onto the outer ends of the exhaust pipe 10 and the intake pipe 3 and is threadedly connected to the exhaust pipe 10 and the intake pipe 3. The annular frame 11 is provided with a dustproof plate 12, and the outer wall of the annular frame 11 is provided with anti-slip texture.

[0037] The annular bracket 11 at the outer end of the intake pipe 3 and exhaust pipe 10 cooperates with the dustproof plate 12 to filter the air. The annular bracket 11 is threaded to the outer end of the pipe, and the anti-slip texture on its outer wall facilitates installation and removal by operators. The dustproof plate 12 can intercept dust, particles and other impurities in the air, preventing them from entering the internal combustion generator set, avoiding problems such as component wear and performance degradation caused by impurities, and ensuring the normal operation of the equipment.

[0038] The container shell 1 has two annular seats 13, a circular baffle 14, and a plurality of heat dissipation holes 17 symmetrically arranged at both ends. The heat dissipation holes 17 are located in the inner ring of the annular seats 13. The inner sidewall of the annular seats 13 is provided with an annular groove. The circular baffle 14 is located in the inner ring of the annular seats 13, and the periphery of the circular baffle 14 is located inside the annular groove. The circular baffle 14 is rotatably connected to the annular seats 13. The circular baffle 14 is provided with a plurality of through holes 16 communicating with the heat dissipation holes 17. The annular seats 13 are provided with locking rods 15 on both sides. The locking rods 15 pass through the annular seats 13 and one end can contact the circular baffle 14. The locking rods 15 are threadedly connected to the annular seats 13.

[0039] The annular seats 13, circular baffles 14, and heat dissipation holes 17 at both ends of the container shell 1 constitute an intelligent heat dissipation system. When the ambient temperature is low, and no significant heat dissipation is required, operators tighten the locking rods 15 on both sides of the annular seats 13 to ensure the circular baffles 14 tightly block the heat dissipation holes 17, reducing the entry of cold air, maintaining the internal temperature of the container, and protecting the generator unit. When the internal combustion generator unit generates a large amount of heat and requires heat dissipation, the locking rods 15 are loosened, and the circular baffles 14 are rotated so that the through holes 16 on the circular baffles 14 align with the heat dissipation holes 17. At this time, hot air inside the container is discharged through the heat dissipation holes 17, and cold air from the outside enters, forming air convection and achieving efficient heat dissipation, ensuring that the generator unit is always within a suitable operating temperature range.

[0040] This cold-resistant containerized silent internal combustion generator set exhibits significant advantages in several aspects. Firstly, the intake air preheating and oil preheating functions greatly enhance the adaptability and reliability of the generator set in cold environments. It effectively solves the problems of difficult starting and poor oil flow in low-temperature environments encountered by traditional generator sets, reducing the risk of equipment failure due to low temperatures. This ensures a continuous and stable power supply for industrial production, communication base stations, and field exploration in cold regions, minimizing economic losses and work delays caused by power outages.

[0041] The installation of sound insulation panels 18 significantly reduces noise pollution during generator operation, improves the working environment of staff in cold regions and the quality of life of surrounding residents, avoids potential harm to human health from noise, and also reduces interference with the ecological environment, which is in line with the concept of green and environmentally friendly development.

[0042] The intelligent heat dissipation system takes into account both heat preservation and heat dissipation needs, and adjusts flexibly according to the actual ambient temperature. It can maintain the temperature inside the enclosure when it is cold, and dissipate heat in time when the unit is hot, ensuring that the internal combustion generator set is always in the best working condition, further enhancing the stability and durability of the equipment.

[0043] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A cold-resistant container-type silent internal combustion generator set, comprising a container shell (1), wherein an internal combustion generator set is disposed inside the container shell (1), and an oil tank (7) is disposed on the internal combustion generator set; wherein a converter plate (9) connected to the internal combustion generator set via an electrical signal is disposed at the rear end of the container shell (1), characterized in that: One end of the container shell (1) is provided with an air intake pipe (3) that is connected to the air intake end of the internal combustion generator set. A heating sleeve (4) is provided on the air intake pipe (3). A first controller (5) is provided on the heating sleeve (4). The other end of the container shell (1) is provided with an exhaust pipe (10) that is connected to the exhaust end of the internal combustion generator set. The first controller (5) is connected to the heating sleeve (4) by an electrical signal. Multiple first heating tubes are provided on the inner side wall of the heating sleeve (4). The container shell (1) is equipped with a heating plate (8) inside, the oil tank (7) is located inside the heating plate (8), the outer wall of the container shell (1) is equipped with a second controller (6), the second controller (6) is connected to the heating plate (8) by an electrical signal, and the inner wall of the heating plate (8) is equipped with a plurality of second heating tubes; The inner wall of the container shell (1) is provided with a sound insulation panel (18).

2. The cold-weather compliant, silenced, containerized internal combustion generator set of claim 1, wherein: The upper end of the container shell (1) is provided with a top plate (2), which is fixed to the upper end of the container shell (1) by screws.

3. The cold-weather rated container silenced IC- generator set of claim 2, wherein: The outer ends of the exhaust pipe (10) and the intake pipe (3) are provided with ring frames (11). The ring frames (11) are respectively fitted onto the outer ends of the exhaust pipe (10) and the intake pipe (3) and are threadedly connected to the exhaust pipe (10) and the intake pipe (3). The ring frames (11) are provided with dustproof plates (12).

4. The cold-weather rated container silenced IC- generator set of claim 3, wherein: The outer wall of the ring frame (11) is provided with anti-slip texture.

5. The cold-weather rated container silenced IC- generator set of claim 4, wherein: The container shell (1) is symmetrically provided with two annular seats (13), a circular baffle (14) and a plurality of heat dissipation holes (17) at both ends. The heat dissipation holes (17) are located in the inner ring of the annular seats (13). The inner sidewall of the annular seats (13) is provided with an annular groove. The circular baffle (14) is located in the inner ring of the annular seats (13), and the periphery of the circular baffle (14) is located inside the annular groove. The circular baffle (14) is rotatably connected to the annular seats (13). The circular baffle (14) is provided with a plurality of through holes (16) communicating with the heat dissipation holes (17).

6. The cold-weather rated container silenced IC- generator set of claim 5, wherein: The annular seat (13) has locking rods (15) on both sides. The locking rods (15) pass through the annular seat (13) and one end can contact the circular baffle (14). The locking rods (15) are threadedly connected to the annular seat (13).

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