Foaming ceramic strength tester

Abstract

The utility model discloses a foamed ceramic strength tester, and belongs to the technical field of compression resistance detection devices. The device mainly comprises a working table, wherein two groups of inclined plates are mounted on the working table; a sliding mechanism; the detection assembly is provided with a detector mounted at the upper end of the first sliding seat; the clamping mechanisms are provided with mounting seats arranged between the two first sliding rails and clamping plates mounted on the first sliding rails; the overturning mechanism is provided with an overturning air cylinder installed on the workbench and a rotating shaft installed at the output end of the overturning air cylinder, and the rotating shaft is sleeved with a bearing plate; and the collecting box is mounted at the lower end of the workbench. According to the foamed ceramic strength tester disclosed by the invention, through cooperative use of the detector, the second air cylinder, the clamping plate, the overturning air cylinder, the bearing plate and the collecting box, fragments of a foamed ceramic plate can be effectively collected when the foamed ceramic plate is damaged or broken during detection.

Description

Technical Field

[0001] This application relates to the technical field of compressive strength testing devices, specifically a foamed ceramic strength tester. Background Technology

[0002] Foamed ceramic panels are produced using advanced manufacturing processes and foaming technology, and are fired at high temperatures. They possess numerous superior properties such as low conductivity, high tensile strength, high compressive strength, fire resistance, temperature resistance, aging resistance, and weather resistance. They are widely used in the field of building energy conservation, and are commonly used for building exterior wall insulation, fireproof isolation strips, and the treatment of thermal bridges in self-insulating buildings.

[0003] Therefore, foamed ceramic panels need to have a certain compressive strength, and they need to be tested for strength and compressive strength before leaving the factory.

[0004] Patent CN217819700U discloses a device for testing the strength and compressive strength of foamed ceramic panels, including a workbench, a movable support frame, a testing instrument, a screw, and so on. Through the cooperation of the movable support frame and the testing instrument, foamed ceramic panels of different specifications and shapes can be fixedly clamped for effective strength and compressive strength testing.

[0005] When using the aforementioned patent, the compressive strength test of foamed ceramic panels typically reaches its maximum withstand threshold until it breaks. The resulting fragments fall onto the worktable, requiring manual cleaning, which is cumbersome and inconvenient. Therefore, a foamed ceramic strength tester is needed to solve these problems.

[0006] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Summary of the Invention

[0007] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a foamed ceramic strength tester to solve the problem that when the compressive strength of the foamed ceramic board is tested to its maximum bearing threshold until it breaks, the broken foamed ceramic board will produce fragments that fall onto the worktable, requiring manual cleaning of the fragments on the worktable.

[0008] The technical solution adopted by this application to solve its technical problem is: a foamed ceramic strength tester, mainly comprising: a worktable, on which two sets of inclined plates are installed; a sliding mechanism, which has two sets of first slide rails installed on the worktable and a first slide block installed on the first slide rails; a detection component, which has a detector installed on the upper end of the first slide block; two clamping mechanisms, which have mounting seats disposed between the two sets of first slide rails and clamping plates installed on the first slide rails; a flipping mechanism, which has a flipping cylinder installed on the worktable and a rotating shaft installed at the output end of the flipping cylinder, with a support plate sleeved on the rotating shaft; and a collection box installed at the lower end of the worktable.

[0009] Furthermore, the clamping plate has clamping grooves.

[0010] Furthermore, a silicone pad is provided at the contact position between the groove and the foamed ceramic plate.

[0011] Furthermore, a protective mechanism is installed on the support plate, the protective mechanism including two sets of second slide rails installed on the support plate, and second slide blocks are installed on the second slide rails;

[0012] The second slide rail is equipped with support plates at both ends, mounting plates are mounted on the support plates, a third cylinder is mounted on the mounting plates, and a protective plate is mounted on the output end of the third cylinder.

[0013] Furthermore, the protective panel has a transparent panel.

[0014] Furthermore, two sets of support legs are installed on the workbench.

[0015] The beneficial effects of this application are: the foamed ceramic strength tester provided by this application, through the coordinated use of a support frame, support plate, first cylinder, tester, second cylinder, clamping plate, tilting cylinder, support plate and collection box, can effectively collect the fragments of foamed ceramic board when the foamed ceramic board is damaged or broken during the test.

[0016] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:

[0018] Figure 1 This is an overall schematic diagram of a foamed ceramic strength tester according to this application;

[0019] Figure 2 for Figure 1 Exploded view of the overall structure;

[0020] Figure 3 This is a schematic diagram of the protective mechanism structure;

[0021] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0022] The following are the labeling elements in the figure:

[0023] 1. Workbench; 101. Support leg; 102. Base; 103. Inclined plate; 2. Sliding mechanism; 201. First slide rail; 202. First slide block; 3. Detection assembly; 301. Support frame; 302. Support plate; 303. First cylinder; 304. Detector; 4. Clamping mechanism; 401. Mounting base; 402. Second cylinder; 403. Clamping plate; 404. Clamping groove; 5. Tilting mechanism; 501. Tilting cylinder; 502. Rotating shaft; 503. Support plate; 6. Protective mechanism; 601. Second slide rail; 602. Second slide block; 603. Support plate; 604. Mounting plate; 605. Third cylinder; 606. Protective plate; 607. Transparent plate; 7. Collection box. Detailed Implementation

[0024] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0026] like Figures 1-2 As shown, this application provides a foamed ceramic strength tester, including a workbench 1, on which two sets of support legs 101 are fixedly installed. The support legs 101 are used to support the workbench 1, and a base 102 is fixedly installed on the end of the support leg 101 away from the workbench 1.

[0027] Furthermore, a sliding mechanism 2 is installed on the workbench 1. The sliding mechanism 2 is used to adjust the position of the detector. The sliding mechanism 2 includes two sets of first slide rails 201 fixedly installed on the workbench 1. A first slide block 202 is installed on the first slide rail 201. The first slide block 202 is adapted to move along the straight direction of the first slide rail 201.

[0028] Furthermore, the sliding mechanism 2 also includes a testing component 3 for testing the strength of the foamed ceramic board. The testing component 3 is used to test the strength of the foamed ceramic board. The testing component 3 includes a support frame 301 connected between two sets of first slide blocks 202. The support frame 301 has a support plate 302, and a first cylinder 303 passes through the support plate 302. At the same time, a testing instrument 304 is installed at the output end of the first cylinder 303. The testing instrument 304 has a CNC screen (not shown in the figure).

[0029] In this application, the working principle of the detector 304 is the prior art, and for details, please refer to the patent with publication number CN217819700U. It will not be elaborated further here.

[0030] like Figure 2 As shown, two sets of clamping mechanisms 4 are installed between the two sets of first slide rails 201. The clamping mechanism 4 is used to fix the foamed ceramic plate. The clamping mechanism 4 includes a mounting base 401 disposed between the two sets of first slide rails 201. A second cylinder 402 is fixedly installed on the mounting base 401, and a clamping plate 403 is installed at the output end of the second cylinder 402. The clamping plate 403 has a clamping groove 404.

[0031] In this application, a silicone pad is provided at the contact position between the groove 404 and the foamed ceramic board to avoid direct contact between the groove 404 and the foamed ceramic board, which could cause pinching damage.

[0032] When in use, the staff places the foamed ceramic board on the workbench 1 and between the two sets of clamping plates 403. By starting the second cylinder 402, the clamping plates 403 are driven to clamp the foamed ceramic board on both sides. It is also suitable for effectively fixing and testing foamed ceramic boards of different specifications.

[0033] At the same time, the movable support frame 301 slides to the middle of the workbench 1, so that the tester 304 is directly above the foamed ceramic board. At this time, the operator can operate the CNC screen, and the tester 304 will perform various strength compressive strength tests on the foamed ceramic board. The compressive strength test data will be displayed on the CNC screen.

[0034] To address the issue that during compressive strength testing of foamed ceramic panels, when the maximum bearing threshold is reached and the panel breaks, fragments of the broken panel fall onto workbench 1, requiring manual cleaning of these fragments, such as... Figure 2As shown, a flipping mechanism 5 is installed on the workbench 1. The flipping mechanism 5 is used to centrally process foamed ceramic board fragments. The flipping mechanism 5 includes a flipping cylinder 501 fixedly installed on the workbench 1. The output end of the flipping cylinder 501 has a rotating shaft 502, and a support plate 503 is sleeved on the rotating shaft 502. At the same time, a through groove (not shown in the figure) larger than the size of the support plate 503 is opened on the workbench 1, and the clamping mechanism 4 is fixedly installed on the support plate 503.

[0035] In order to collect the fragments of foamed ceramic slabs, such as Figures 1-2 As shown, a collection box 7 is placed on the base 102, and two sets of inclined plates 103 are fixedly installed on the workbench 1. The inclined plates 103 are used to prevent foamed ceramic plate fragments from falling outside the collection box 7.

[0036] After the pressure test is completed, the foamed ceramic board fragments fall onto the support plate 503. The staff turns off the tester 304 and moves the support frame 301 to the left or right side of the workbench 1. Then, the tilting cylinder 501 is activated and the support plate 503 is tilted horizontally by 180 degrees, so that the foamed ceramic board fragments fall onto the inclined plate 103 and slide down into the collection box 7. The foamed ceramic board fragments are collected in a centralized manner through the collection box 7.

[0037] To address the issue that when a foamed ceramic panel detects its maximum withstand threshold and eventually breaks, the panel shatters instantly, producing fragments that some of which scatter, posing a safety hazard to operators. Figures 3-4 As shown, a protective mechanism 6 is installed on the support plate 503. The protective mechanism 6 is used to shield scattered foamed ceramic plate fragments. The protective mechanism 6 includes two sets of second slide rails 601 installed on the support plate 503. A second slide block 602 is installed on the second slide rail 601. The second slide block 602 is adapted to move along the straight direction of the second slide rail 601.

[0038] Meanwhile, support plates 603 are fixedly installed at both ends of the second slide rail 601. The support plates 603 are used to fix the second slide rail 601 on the support plate 503. An mounting plate 604 is fixedly installed on the support plate 603. A third cylinder 605 is fixedly installed on the mounting plate 604. A protective plate 606 is installed at the output end of the third cylinder 605. The protective plate 606 has a viewing plate 607. The viewing plate 607 is used by staff to check the inspection status of the foamed ceramic board.

[0039] After the foamed ceramic plate is fixed by the clamping mechanism 4, the third cylinder 605 is started. The output end of the third cylinder 605 drives the protective plates 606 to move closer together, thereby covering the foamed ceramic plate to be tested. Then, the strength test of the foamed ceramic plate is performed by starting the testing component 3. After the test is completed, the third cylinder 605 can be started again to drive the protective plates 606 to move away from each other.

[0040] In summary, through the coordinated use of the support frame 301, support plate 302, first cylinder 303, detector 304, second cylinder 402, clamping plate 403, tilting cylinder 501, support plate 503 and collection box 7, the foamed ceramic plate can be effectively collected when it is damaged or broken during the detection process.

[0041] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A foamed ceramic strength tester characterized by: include: Workbench (1), on which two sets of inclined plates (103) are installed; The sliding mechanism (2) has two sets of first slide rails (201) mounted on the worktable (1) and a first slide block (202) mounted on the first slide rails (201). The detection component (3) has a detector (304) mounted on the upper end of the first slide (202). Two sets of clamping mechanisms (4), each clamping mechanism (4) having a mounting base (401) disposed between two sets of the first slide rails (201) and a clamping plate (403) mounted on the first slide rails (201); A flipping mechanism (5) has a flipping cylinder (501) mounted on the worktable (1) and a rotating shaft (502) mounted on the output end of the flipping cylinder (501), with a support plate (503) sleeved on the rotating shaft (502). Collection box (7) is installed at the lower end of the workbench (1).

2. A foamed ceramic strength tester according to claim 1, wherein: The clamping plate (403) has a clamping groove (404).

3. A foamed ceramic strength tester according to claim 2, wherein: A silicone pad is provided at the contact position between the groove (404) and the foamed ceramic plate.

4. A foamed ceramic strength tester according to claim 1, wherein: The support plate (503) is equipped with a protective mechanism (6), which includes two sets of second slide rails (601) installed on the support plate (503), and a second slide block (602) is installed on the second slide rail (601). The second slide rail (601) has support plates (603) installed at both ends, and mounting plates (604) are installed on the support plates (603). A third cylinder (605) is installed on the mounting plates (604), and a protective plate (606) is installed at the output end of the third cylinder (605).

5. A foamed ceramic strength tester according to claim 4, wherein: The protective plate (606) has a transparent plate (607).

6. A foamed ceramic strength tester according to claim 1, wherein: Two sets of support legs (101) are installed on the workbench (1).

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