Dust detection device for ore bulk material conveying

Abstract

The utility model relates to the technical field of dust detection devices for ore bulk material conveying, and discloses a dust detection device for ore bulk material conveying, which comprises a mounting rack, the top of the mounting rack is communicated with a dust detection pipe, and one end of the dust detection pipe is provided with a fan. A synchronous transmission mechanism driven by a servo motor is matched, so that large-particle substances can be effectively prevented from blocking a detection channel, and the dust filtering efficiency is improved; meanwhile, the insertion column is used for driving the dust detection sensor equipment to slide back and forth in the dust detection pipe, so that the detection head realizes dynamic detection, and under the action of being matched with the cleaning bristles, the detection error caused by the fact that the sensor detection head is covered by dust is effectively avoided, and the accuracy and reliability of dust detection are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the technical field of dust detection devices for bulk ore conveying, specifically a dust detection device for bulk ore conveying. Background Technology

[0002] Ore bulk material conveying is a common material handling process in industries such as mining, metallurgy, building materials, and power. During the conveying of ore bulk materials, a large amount of dust is generated when the materials move, roll, and collide, which not only pollutes the working environment but also affects the health of workers.

[0003] Most existing dust detection equipment has a simple structure and can only perform static monitoring of dust concentration. It lacks the function of automatically cleaning the internal environment of the detection channel. It is easy for large particles to clog or dust to accumulate on the surface of the sensor probe, causing detection errors and affecting the accuracy of the detection results.

[0004] Therefore, it is necessary to design a dust detection device for bulk ore conveying to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a dust detection device for conveying bulk ore, which solves the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust detection device for conveying bulk ore, comprising a mounting frame, a dust detection pipe connected to the top of the mounting frame, a fan installed at one end of the dust detection pipe, and a large particle filter plate fixedly connected to the other end of the dust detection pipe. A second rotating shaft is rotatably inserted into the outer surface of the large particle filter plate via a bearing. A scraper is fixedly sleeved at the bottom end of the second rotating shaft. A mounting box is fixedly connected to the top of the mounting frame, and a servo motor is fixedly connected to the top of the mounting box. A first rotating shaft is fixedly connected to the output shaft of the servo motor, and another first rotating shaft is rotatably connected to the top of the inner cavity of the mounting box. Gears are fixedly sleeved on the outer surfaces of both first rotating shafts, and the two gears mesh with each other. Synchronous pulleys are fixedly sleeved at the bottom ends of both the first and second rotating shafts. A synchronous belt is connected between the two synchronous pulleys via toothed grooves. A servo motor is fixed to the top of the synchronous pulleys, and a pin is fixed to the top of the servo motor. A sliding block is connected to the bottom of the dust detection tube. A square opening is formed on the outer surface of the sliding block, and insertion interfaces are formed on both sides of the square opening. A plug-in plate is slidably inserted between the two insertion interfaces. One end of a dust detection sensor is fixedly inserted into the outer surface of the plug-in plate, and the other end of the dust detection sensor is fixed to the top of the mounting bracket. A connecting plate is fixed to the bottom of the plug-in plate, and a connecting block is fixed to the bottom of the connecting plate. A sliding groove is formed at the bottom of the connecting block, and the pin is slidably inserted into the inside of the sliding groove. A cleaning box is fixed to one side of the top of the sliding block, and multiple cleaning brushes are installed inside the cleaning box.

[0007] Preferably, the outer surface of the dust detection tube is equipped with a maintenance cover plate, and the maintenance cover plate is located directly above the cleaning box, and the length of the chute is greater than the diameter of the servo motor.

[0008] Preferably, the cleaning box has openings on both the outer surface and bottom of the dust detection sensor device, and the top of the dust detection sensor device is slidably disposed inside the cleaning box.

[0009] Preferably, both gears are rotatably disposed inside the mounting box, and both synchronous pulleys and one synchronous belt are rotatably connected inside the mounting frame.

[0010] Preferably, mounting plates are fixed to both sides of the mounting bracket, and mounting holes are provided on the outer surface of both mounting plates.

[0011] Preferably, the scraper is rotatably disposed at the bottom of the large particle filter plate, and the top of the scraper is in contact with the bottom of the large particle filter plate.

[0012] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0013] This invention, by setting up a large-particle filter plate and a rotating scraper structure, combined with a synchronous transmission mechanism driven by a servo motor, can effectively prevent large particles from clogging the detection channel and improve dust filtration efficiency. At the same time, by using the insert to drive the dust detection sensor to slide back and forth inside the dust detection tube, the probe head can achieve dynamic detection. With the help of the cleaning brush, the detection error caused by dust covering the sensor probe head is effectively avoided, significantly improving the accuracy and reliability of dust detection. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an exploded view of the mounting bracket structure of this utility model;

[0016] Figure 3 This is an exploded view of the dust detection tube structure of this utility model;

[0017] In the diagram: 1. Mounting bracket; 2. Mounting plate; 3. Dust detection tube; 4. Fan; 5. Inspection cover plate; 6. Mounting box; 7. Servo motor; 8. Connecting block; 9. Insert post; 10. Connecting plate; 11. Sliding block; 12. Insertion interface; 13. First rotating shaft; 14. Gear; 15. Synchronous pulley; 16. Synchronous belt; 17. Second rotating shaft; 18. Large particle filter plate; 19. Scraper; 20. Insertion plate; 21. Dust detection sensor device; 22. Cleaning box; 23. Cleaning brush bristles. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Obviously, many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Please see Figure 1-3This utility model provides a dust detection device for conveying bulk ore, including a mounting frame 1. A dust detection pipe 3 is connected to the top of the mounting frame 1. A fan 4 is installed at one end of the dust detection pipe 3, and a large particle filter plate 18 is fixedly connected to the other end of the dust detection pipe 3. A second rotating shaft 17 is rotatably connected to the outer surface of the large particle filter plate 18 via a bearing. A scraper 19 is fixedly sleeved at the bottom end of the second rotating shaft 17. A mounting box 6 is fixedly connected to the top of the mounting frame 1. A servo motor 7 is fixedly connected to the top of the mounting box 6. A first rotating shaft 13 is fixedly connected to the output shaft of the servo motor 7, and another first rotating shaft 13 is rotatably connected to the top of the inner cavity of the mounting box 6. The two first rotating shafts 1... Gears 14 are fixedly fitted onto the outer surface of the dust detection tube 3, and two gears 14 mesh with each other. Synchronous pulleys 15 are fixedly fitted onto the bottom ends of the first rotating shaft 13 and the second rotating shaft 17. A synchronous belt 16 is connected between the two synchronous pulleys 15 through tooth grooves. A servo motor 7 is fixedly connected to the top of each synchronous pulley 15, and a pin 9 is fixedly connected to the top of the servo motor 7. A sliding port block 11 is connected to the bottom of the dust detection tube 3. A square opening is formed on the outer surface of the sliding port block 11, and insertion interfaces 12 are formed on both sides of the square opening. A insertion plate 20 is slidably inserted between the two insertion interfaces 12, and a dust detection sensor device is fixedly inserted onto the outer surface of the insertion plate 20. One end of the dust detection sensor device 21 is fixed to the top of the mounting frame 1, and the bottom of the plug plate 20 is fixed to the connecting plate 10, and the bottom of the connecting plate 10 is fixed to the connecting block 8. The bottom of the connecting block 8 is provided with a sliding groove, and the plug post 9 is slidably inserted into the inside of the sliding groove. The top side of the sliding block 11 is fixed to the cleaning box 22, and the inside of the cleaning box 22 is equipped with multiple cleaning brushes 23. When the mounting frame 1 is installed in the path of the bulk ore conveying, the dust inside the mounting frame 1 is drawn into the dust detection tube 3 by turning on the fan 4. At the same time, the servo motor 7 is turned on, and the two synchronous pulleys 15 are rotated by the meshing of the two gears 14, which drives the scraper. Plate 19 rotates and scrapes at the bottom of the large particle filter plate 18, thus preventing large particles from adsorbing and hindering filtration when the large particle filter plate 18 filters large particles, and preventing large dust particles from affecting the accuracy of dust concentration detection. On another front, a first rotating shaft 13 drives the servo motor 7 to rotate, causing the insertion post 9 to slide back and forth inside the groove of the connecting block 8. This causes the probe head of the dust detection sensor device 21 to slowly move back and forth inside the dust detection tube 3. Meanwhile, the insertion plate 20 slides inside the two insertion interfaces 12, increasing the sealing at the bottom of the dust detection tube 3. During the reciprocating sliding detection process of the probe head of the dust detection sensor device 21, it can also slide inside the cleaning box 22.Thus, the cleaning brush 23 continuously cleans the probe of the dust detection sensor device 21, thereby preventing the dust detection efficiency from being affected by dust coverage and thus maintaining accuracy.

[0021] To facilitate cleaning and inspection of the cleaning brush 23 and the dust detection sensor device 21, and to ensure the dust detection efficiency of the dust detection sensor device 21 probe, a maintenance cover 5 is installed on the outer surface of the dust detection tube 3, and the maintenance cover 5 is located directly above the cleaning box 22. The length of the slide is greater than the diameter of the servo motor 7.

[0022] Furthermore, in order to facilitate the reciprocating sliding of the dust detection sensor device 21, and to clean the probe of the dust detection sensor device 21 using multiple cleaning bristles 23, the cleaning box 22 has openings on the outer surface and bottom of one side of the dust detection sensor device 21, and the top of the dust detection sensor device 21 is slidably disposed inside the cleaning box 22.

[0023] Furthermore, to protect the rotational safety of the two gears 14, both gears 14 are rotatably disposed inside the mounting box 6, and both synchronous pulleys 15 and one synchronous belt 16 are rotatably connected inside the mounting bracket 1. It should be noted that, in order to improve the connection safety of the two synchronous pulleys 15 and one synchronous belt 16, a chain and sprocket connection can also be used.

[0024] To facilitate the overall installation of the device, mounting plates 2 are fixed to both sides of the mounting bracket 1, and mounting holes are provided on the outer surface of both mounting plates 2.

[0025] In order to facilitate the scraping of large particles from the filter plate and avoid adhesion that would affect the filtration effect of large particles, thereby improving the accuracy of dust detection, the scraper 19 is rotatably disposed at the bottom of the large particle filter plate 18, and the top of the scraper 19 is in contact with the bottom of the large particle filter plate 18.

[0026] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0027] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.

[0028] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.

Claims

1. A dust detection device for ore bulk material transport comprising a mounting frame (1), characterized in that: The top of the mounting bracket (1) is connected to a dust detection tube (3), and a fan (4) is installed at one end of the dust detection tube (3). A large particle filter plate (18) is fixedly connected to the other end of the dust detection tube (3). A second rotating shaft (17) is rotatably inserted into the outer surface of the large particle filter plate (18) through a bearing. A scraper (19) is fixedly sleeved at the bottom end of the second rotating shaft (17). A mounting box (6) is fixedly connected to the top of the mounting bracket (1), and a servo motor (7) is fixedly connected to the top of the mounting box (6). The output shaft of the servo motor (7) is fixedly connected to a first rotating shaft (13), and the top of the inner cavity of the mounting box (6) is rotatably connected to another first rotating shaft (13). Gears (14) are fixedly fitted onto the outer surfaces of both first rotating shafts (13), and the two gears (14) mesh with each other. Synchronous pulleys (15) are fixedly fitted onto the bottom ends of one first rotating shaft (13) and the bottom ends of the second rotating shaft (17). A synchronous gear is connected between the two synchronous pulleys (15) through tooth grooves. The belt (16) has a servo motor (7) fixedly connected to the top of the synchronous pulley (15), and a plug (9) fixedly connected to the top of the servo motor (7). The bottom of the dust detection tube (3) is connected to a sliding port block (11), and a square opening is provided on the outer surface of the sliding port block (11). Both sides of the square opening are provided with plug interfaces (12), and a plug plate (20) is slidably inserted between the two plug interfaces (12). A dust detection sensor is fixedly inserted on the outer surface of the plug plate (20). One end of the device (21) is fixed to the top of the mounting bracket (1), and the other end of the dust detection sensor device (21) is fixed to the top of the mounting bracket (1). A connecting plate (10) is fixed to the bottom of the plug plate (20), and a connecting block (8) is fixed to the bottom of the connecting plate (10). A sliding groove is provided at the bottom of the connecting block (8), and the plug (9) is slidably inserted into the inside of the sliding groove. A cleaning box (22) is fixed to one side of the top of the sliding block (11), and multiple cleaning brushes (23) are installed inside the cleaning box (22).

2. A dust detection device for ore bulk material conveying according to claim 1, characterized in that The dust detection tube (3) is equipped with a maintenance cover plate (5) on its outer surface, and the maintenance cover plate (5) is located directly above the cleaning box (22). The length of the chute is greater than the diameter of the servo motor (7).

3. A dust detection device for ore bulk material conveying according to claim 1, characterized in that: The cleaning box (22) has openings on the outer surface and bottom of the dust detection sensor device (21) on one side, and the top of the dust detection sensor device (21) is slidably disposed inside the cleaning box (22).

4. The dust detection device for ore bulk material transport according to claim 1, characterized in that: Both gears (14) are rotatably disposed inside the mounting box (6), and both synchronous pulleys (15) and a synchronous belt (16) are rotatably connected inside the mounting bracket (1).

5. A dust detection device for bulk ore conveying according to claim 1, characterized in that: Mounting plates (2) are fixed to both sides of the mounting bracket (1), and mounting holes are provided on the outer surfaces of both mounting plates (2).

6. A dust detection device for ore bulk material conveying according to claim 1, characterized in that: The scraper (19) is rotatably arranged at the bottom of the large-particle filter plate (18), and the top of the scraper (19) is in close contact with the bottom of the large-particle filter plate (18).

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