Coil framework with middle opening structure

By designing a coil bobbin with an open center, the problem of poor heat dissipation in traditional closed magnetic core structures was solved, resulting in better heat dissipation and structural stability, and improving the operational reliability of the equipment.

CN224138005UActive Publication Date: 2026-04-17DONGGUAN DAZHONG ELECTRONICS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN DAZHONG ELECTRONICS
Filing Date
2025-03-25
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional closed-core resonant inductors generate a large amount of heat during operation due to hysteresis loss and eddy current loss, which hinders heat dissipation and affects the stability and reliability of the equipment.

Method used

A coil frame with an open center structure is designed, including a first upper baffle, a first lower baffle, a second upper baffle, and a second lower baffle. A clearance channel is provided and openings are provided at both ends of the connection to enhance heat dissipation. The structure stability is improved by upper and lower limiting plates and reinforcing ribs.

Benefits of technology

It effectively improves the heat dissipation capacity of components and the stability of the overall structure, reduces the risk of magnetic core aging, and improves the operational stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coil frameworks, in particular to a coil framework with a middle opening structure, which comprises a first upper baffle plate, a first lower baffle plate, a second upper baffle plate and a second lower baffle plate which are sequentially arranged along the height direction, a first winding part is arranged between the first upper baffle and the first lower baffle; a second winding part is arranged between the second upper baffle and the second lower baffle; a connecting part is arranged between the first lower baffle and the second upper baffle; a receding channel is arranged among the first upper baffle, the first winding part, the first lower baffle, the connecting part, the second upper baffle, the second winding part and the second lower baffle in a penetrating mode. A first opening is formed in one end of the connecting part in the length direction; a second opening is formed in the other end of the connecting part in the length direction. According to the utility model, through the arrangement of the first opening and the second opening, the heat dissipation of the core column in the abdicating channel is facilitated, the whole coil framework is of a symmetrical stable structure, and the heat dissipation capability of the whole element can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of coil frame technology, specifically to a coil frame with an open center structure. Background Technology

[0002] In the field of power electronics, resonant inductors play a crucial role in many circuits such as switching power supplies and inverters.

[0003] Traditional resonant inductors typically employ a closed magnetic core structure. During operation, the magnetic core generates a large amount of heat due to hysteresis and eddy current losses. Since the magnetic core is enclosed, heat dissipation is severely hindered, and the heat can only accumulate in a limited space. Prolonged exposure to high temperatures will accelerate the aging of the magnetic core insulation material, reduce its insulation performance, increase the risk of short circuits and other faults, and seriously threaten the stability and reliability of equipment operation. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned shortcomings in the prior art by providing a coil bobbin with a centrally open structure.

[0005] The objective of this utility model is achieved through the following technical solution: a coil frame with an open center, comprising a first upper baffle, a first lower baffle, a second upper baffle, and a second lower baffle arranged sequentially along the height direction; a first winding portion is provided between the first upper baffle and the first lower baffle; a second winding portion is provided between the second upper baffle and the second lower baffle; and a connecting portion is provided between the first lower baffle and the second upper baffle.

[0006] A clearance channel is provided between the first upper baffle, the first winding part, the first lower baffle, the connecting part, the second upper baffle, the second winding part, and the second lower baffle;

[0007] One end of the connecting part along the length direction is provided with a first opening communicating with the clearance channel; the other end of the connecting part along the length direction is provided with a second opening communicating with the clearance channel.

[0008] The present invention is further configured such that the cross-sectional shape of the first winding portion, the second winding portion, and the connecting portion are all rectangular.

[0009] The present invention is further configured such that a first upper wire opening and a second upper wire opening are provided at one end of the first upper baffle along the length direction.

[0010] The present invention is further configured such that a first upper limit plate is provided at one end of the first upper baffle along the length direction; and a second upper limit plate is provided at the other end of the first upper baffle along the length direction.

[0011] The present invention is further provided with upper reinforcing ribs between the first upper limit plate and the first upper baffle, and between the second upper limit plate and the first upper baffle.

[0012] The present invention is further configured such that a first lower wire opening and a second lower wire opening are provided at one end of the second lower baffle along the length direction.

[0013] The present invention is further configured such that a first lower limiting plate is provided at one end of the second lower baffle along the length direction; and a second lower limiting plate is provided at the other end of the second lower baffle along the length direction.

[0014] The present invention is further provided with lower reinforcing ribs between the first lower limit plate and the second lower baffle, and between the second lower limit plate and the second lower baffle.

[0015] The present invention is further configured such that upper clamping portions are provided at both ends of the first upper baffle extending along the width direction; and lower clamping portions are provided at both ends of the second lower baffle extending along the width direction.

[0016] The beneficial effects of this utility model are as follows: By setting the first opening and the second opening, this utility model facilitates heat dissipation of the core column in the clearance channel. The coil frame has a symmetrical and stable structure, which can effectively improve the overall heat dissipation capacity of the component. Attached Figure Description

[0017] The utility model will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present utility model. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a structural schematic diagram from another perspective of the present invention.

[0020] The components are as follows: 1. First upper baffle; 11. First upper wire opening; 12. Second upper wire opening; 13. First upper limit plate; 14. Second upper limit plate; 15. Upper reinforcing rib; 2. First lower baffle; 3. Second upper baffle; 4. Second lower baffle; 41. First lower wire opening; 42. Second lower wire opening; 43. First lower limit plate; 44. Second lower limit plate; 45. Lower reinforcing rib; 51. First winding part; 52. Second winding part; 6. Connecting part; 61. First opening; 62. Second opening; 7. Clearance channel; 81. Upper clamping part; 82. Lower clamping part. Detailed Implementation

[0021] The present invention will be further described in conjunction with the following embodiments.

[0022] Depend on Figures 1 to 2 As can be seen, the coil frame with an open center structure described in this embodiment includes a first upper baffle 1, a first lower baffle 2, a second upper baffle 3, and a second lower baffle 4 arranged sequentially along the height direction; a first winding portion 51 is provided between the first upper baffle 1 and the first lower baffle 2; a second winding portion 52 is provided between the second upper baffle 3 and the second lower baffle 4; and a connecting portion 6 is provided between the first lower baffle 2 and the second upper baffle 3.

[0023] A clearance channel 7 is provided between the first upper baffle 1, the first winding part 51, the first lower baffle 2, the connecting part 6, the second upper baffle 3, the second winding part 52, and the second lower baffle 4;

[0024] One end of the connecting part 6 along the length direction is provided with a first opening 61 communicating with the clearance channel 7; the other end of the connecting part 6 along the length direction is provided with a second opening 62 communicating with the clearance channel 7.

[0025] Specifically, in this embodiment, when the coil frame with the intermediate opening structure is connected to the magnetic core, the core post of the magnetic core passes through the clearance channel 7, and then winding can be performed at the first winding part 51 and the second winding part 52 respectively. In this embodiment, by setting the first opening 61 and the second opening 62, it is convenient for the core post in the clearance channel 7 to dissipate heat. The coil frame as a whole has a symmetrical and stable structure, which can effectively improve the overall heat dissipation capacity of the component.

[0026] In this embodiment, a coil frame with an open center structure is described, wherein the cross-sectional shapes of the first winding portion 51, the second winding portion 52, and the connecting portion 6 are all rectangular. This design enhances the overall stability of the coil frame structure.

[0027] In this embodiment, a coil frame with a central opening structure is provided, wherein the first upper baffle 1 has a first upper wire inlet 11 and a second upper wire inlet 12 at one end along its length. This arrangement facilitates the entry and exit of the coil in the first winding section 51.

[0028] In this embodiment, a coil frame with a central opening structure is provided. One end of the first upper baffle 1 along its length is provided with a first upper limit plate 13; the other end of the first upper baffle 1 along its length is provided with a second upper limit plate 14. By providing the first upper limit plate 13 and the second upper limit plate 14, the magnetic core can be easily positioned, enhancing overall stability.

[0029] In this embodiment, a coil frame with a central opening structure is provided with upper reinforcing ribs 15 between the first upper limit plate 13 and the first upper baffle 1, and between the second upper limit plate 14 and the first upper baffle 1. This arrangement enhances the strength of the first upper limit plate 13 and the second upper limit plate 14, thereby improving overall stability.

[0030] In this embodiment, a coil frame with a central opening structure is provided, wherein the second lower baffle 4 has a first lower wire opening 41 and a second lower wire opening 42 at one end along its length. This arrangement facilitates the entry and exit of the coil in the second winding section 52.

[0031] In this embodiment, a coil frame with a central opening structure is provided. One end of the second lower baffle 4 along its length is provided with a first lower limiting plate 43, and the other end of the second lower baffle 4 along its length is provided with a second lower limiting plate 44. By providing the first lower limiting plate 43 and the second lower limiting plate 44, the magnetic core can be easily positioned, enhancing overall stability.

[0032] In this embodiment, a coil frame with a central opening structure is provided with lower reinforcing ribs 45 between the first lower limiting plate 43 and the second lower baffle 4, and between the second lower limiting plate 44 and the second lower baffle 4. This arrangement enhances the strength of the first lower limiting plate 43 and the second lower limiting plate 44, thereby improving overall stability.

[0033] The coil frame with a central opening structure described in this embodiment has upper clamping portions 81 extending along the width direction at both ends of the first upper baffle 1; and lower clamping portions 82 extending along the width direction at both ends of the second lower baffle 4. This configuration allows for clamping of the magnetic core, further enhancing overall stability.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. An interstitially open structure coil former characterized by: It includes a first upper baffle (1), a first lower baffle (2), a second upper baffle (3), and a second lower baffle (4) arranged sequentially along the height direction; a first winding part (51) is provided between the first upper baffle (1) and the first lower baffle (2); a second winding part (52) is provided between the second upper baffle (3) and the second lower baffle (4); and a connecting part (6) is provided between the first lower baffle (2) and the second upper baffle (3). A clearance channel (7) is provided between the first upper baffle (1), the first winding part (51), the first lower baffle (2), the connecting part (6), the second upper baffle (3), the second winding part (52), and the second lower baffle (4); The connecting part (6) has a first opening (61) communicating with the clearance channel (7) at one end along the length direction; the connecting part (6) has a second opening (62) communicating with the clearance channel (7) at the other end along the length direction.

2. The middle open structure coil former according to claim 1, wherein: The cross-sectional shape of the first winding portion (51), the second winding portion (52), and the connecting portion (6) is rectangular.

3. The middle open structure coil former according to claim 1, wherein: The first upper baffle (1) has a first upper wire opening (11) and a second upper wire opening (12) at one end along the length direction.

4. The middle open structure coil former according to claim 1, wherein: The first upper baffle (1) has a first upper limit plate (13) at one end along the length direction; the first upper baffle (1) has a second upper limit plate (14) at the other end along the length direction.

5. A coil bobbin with an intermediate opening structure according to claim 4, characterized in that: Upper reinforcing ribs (15) are provided between the first upper limit plate (13) and the first upper baffle (1) and between the second upper limit plate (14) and the first upper baffle (1).

6. The middle open structure coil former according to claim 1, wherein: The second lower baffle (4) has a first lower wire opening (41) and a second lower wire opening (42) at one end along the length direction.

7. The middle open structure coil former according to claim 1, wherein: The second lower baffle (4) has a first lower limit plate (43) at one end along the length direction; and a second lower limit plate (44) at the other end along the length direction.

8. A middle open structure coil former according to claim 7, characterized in that: Lower reinforcing ribs (45) are provided between the first lower limit plate (43) and the second lower baffle (4) and between the second lower limit plate (44) and the second lower baffle (4).

9. The middle open structure coil former according to claim 1, wherein: The first upper baffle (1) has upper clamping portions (81) extending along the width direction at both ends; the second lower baffle (4) has lower clamping portions (82) extending along the width direction at both ends.