Connecting mechanism and electric vehicle controller thereof
By using a split-type fixed base plate and positioning baffle connection mechanism, the disassembly and assembly process of the electric vehicle controller is simplified by using snap-fit components. This solves the problems of cumbersome maintenance and easy wear of screws and nuts in the existing technology, and achieves convenient and efficient maintenance and stable connection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI MEIQU TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-17
AI Technical Summary
The current installation method of electric vehicle controllers leads to cumbersome maintenance, and the screws and nuts are prone to wear, affecting stability and safety.
The system adopts a split-type connection mechanism between the fixed base plate and the positioning baffle. It uses a snap-fit component to achieve a detachable connection between the electric vehicle controller housing and the positioning baffle. The combination of the locking crossbar and the return spring simplifies the disassembly and assembly process.
This improves the ease of maintenance for electric vehicle controllers, avoids repeated disassembly and reassembly of screws and nuts, and maintains the stability and safety of the installation.
Smart Images

Figure CN224139265U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric vehicle controller technology, and in particular to a connection mechanism and its electric vehicle controller. Background Technology
[0002] In the design and manufacturing of electric vehicles, the controller, as a core component for motor drive and energy management, has a significant impact on the overall vehicle performance and reliability due to its installation method. In existing technologies, the housing of electric vehicle controllers is typically a one-piece molded sheet metal structure, fixed to the electric vehicle frame with screws and nuts. While this installation method meets the requirements for structural strength and stability to a certain extent, it also presents significant technical problems.
[0003] First, when inspecting or maintaining the electric vehicle controller, operators need to disassemble the screws and nuts again, which is a tedious and time-consuming process. This characteristic makes the maintenance work complicated, causing operators to spend a lot of time and energy on disassembly during routine maintenance, reducing maintenance efficiency and affecting the overall performance and user experience of the electric vehicle.
[0004] Secondly, repeated disassembly and reassembly of screws and nuts may reduce their tightness. After repeated disassembly and reassembly, the fit between the screws and nuts may wear or deform, which may affect the stability of the controller on the electric vehicle frame and increase the risk of the controller falling off due to vibration or impact.
[0005] To address the aforementioned problems, a connection mechanism and its electric vehicle controller are proposed. Utility Model Content
[0006] The purpose of this invention is to provide a connecting mechanism and its electric vehicle controller to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a connecting mechanism, comprising:
[0008] A fixed base plate is installed at the bottom of the electric vehicle controller housing. The two ends of the fixed base plate extend to the outer sides of the electric vehicle controller housing and are provided with fastening through holes.
[0009] Positioning baffles are located on both sides of the electric vehicle controller housing and are fixedly connected to the top of the base plate.
[0010] A snap-fit assembly is disposed between the electric vehicle controller housing and the positioning baffle, and the snap-fit assembly is used to limit the movement between the electric vehicle controller housing and the positioning baffle.
[0011] Preferably, the snap-fit assembly includes:
[0012] Two locking crossbars are slidably disposed at the bottom of the electric vehicle controller housing. The two ends of the two locking crossbars extend from the side wall of the electric vehicle controller housing. A locking slot is provided on the positioning baffle, and the cross-section of the locking slot is convex.
[0013] A return spring is fixedly positioned between two locking crossbars.
[0014] Preferably, the bottom of the electric vehicle controller housing is provided with an installation cavity, the locking crossbar is movably disposed inside the installation cavity, and straight through slots communicating with the installation cavity are opened on both sides of the electric vehicle controller housing. The end of the locking crossbar passes through the straight through slot and extends to the outside.
[0015] Preferably, a sliding seat is fixedly connected to the outer wall of the mounting cavity and located inside the mounting cavity, the outer wall of the sliding seat is slidably connected to the inner wall of the mounting cavity, and the return spring is fixedly connected between two sliding seats in opposite positions.
[0016] Preferably, a positioning component is provided between the electric vehicle controller housing and the positioning baffle, the positioning component being used to position the electric vehicle controller housing on the fixed base plate.
[0017] Preferably, the positioning component includes a limiting block, which is fixedly connected to the bottom position of the side wall of the electric vehicle controller housing, and the length of the limiting block is adapted to the length of the top port of the locking slot.
[0018] On the other hand, this utility model also provides an electric vehicle controller, including a connection mechanism as described in any one of the above.
[0019] Compared with the prior art, the technical effects of this utility model are as follows:
[0020] This utility model sets the fixed base plate and the electric vehicle controller housing as separate structures. With the addition of a positioning baffle on the fixed base plate, the electric vehicle controller housing can be positioned on the fixed base plate. Furthermore, the positioning baffle and the locking crossbar on the electric vehicle controller housing are detachably connected by a snap-fit component. This allows the electric vehicle controller housing to be disassembled and repaired separately from the fixed base plate, making the repair work more convenient and efficient, while avoiding the drawbacks of frequently disassembling the fixed base plate and the screws and nuts on the electric vehicle frame. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the electric vehicle controller of this utility model.
[0022] Figure 2 This is a bottom-view perspective view of the electric vehicle controller housing of this utility model.
[0023] Figure 3 This utility model Figure 1 A magnified schematic diagram of the structure at point A.
[0024] In the diagram: 100, electric vehicle controller housing; 101, mounting cavity; 102, straight through groove; 103, locking crossbar; 104, return spring; 105, sliding seat; 106, limit block; 200, fixed base plate; 201, fastening through hole; 202, positioning baffle; 203, locking slot. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This utility model provides, for example Figures 1-3 The connecting mechanism shown includes a fixed base plate 200 installed at the bottom of an electric vehicle controller housing 100. The fixed base plate 200 extends to the outer sides of the electric vehicle controller housing 100 at both ends and has fastening through holes 201. Positioning baffles 202 are located on both sides of the electric vehicle controller housing 100 and are fixedly connected to the top of the fixed base plate 200. A snap-fit assembly is disposed between the electric vehicle controller housing 100 and the positioning baffles 202, and is used to limit the movement between the electric vehicle controller housing 100 and the positioning baffles 202. The fixed base plate 200 has fastening through holes 201 that allow screws to pass through and, with the help of nuts, fix the fixed base plate 200 to the frame of the electric vehicle. Then, the blocking effect of the two positioning baffles 202 on the fixed base plate 200 forms a... A positioning range is provided for the installation of the electric vehicle controller housing 100. This allows the electric vehicle controller housing 100 to be snapped into place between two positioning baffles 202 on the fixed base plate 200. With the help of the snap-fit assembly, the electric vehicle controller housing 100 and the positioning baffles 202 are locked together, making the electric vehicle controller housing 100 detachable between the two positioning baffles 202. This facilitates the removal of the electric vehicle controller housing 100 from the fixed base plate 200 for maintenance, simplifying the disassembly and assembly steps of the electric vehicle controller housing 100 and improving the convenience of disassembly, assembly, and maintenance. At the same time, it avoids the disassembly and assembly of the fixed base plate 200 and the electric vehicle frame, eliminating the need for repeated disassembly and assembly of the screws and nuts on the fixed base plate 200 and maintaining the stability of the fixed base plate 200.
[0027] The locking assembly includes two locking crossbars 103 and a return spring 104. The two locking crossbars 103 are slidably disposed on the bottom of the electric vehicle controller housing 100, with their ends extending from the side walls of the electric vehicle controller housing 100. A locking groove 203 is provided on the positioning baffle 202, and the cross-section of the locking groove 203 is convex. The return spring 104 is fixedly disposed between the two locking crossbars 103. When the electric vehicle controller housing 100 is installed on the fixed base plate 200, the two locking crossbars 103 are simply pressed together to bring them closer. This allows the ends of the two locking crossbars 103 to be inserted into the locking grooves 203, and the electric vehicle controller housing 100 is positioned on the two positioning baffles 202. After the locking crossbar 103 is positioned between the two positions, it extends into the bottom position of the locking slot 203. Then, the pressing force on the locking crossbar 103 is released, causing the locking crossbars 103 to automatically move away from each other through the return spring 104. This allows the end of the locking crossbar 103 to be engaged with the bottom end position of the locking slot 203, achieving a limit lock between the electric vehicle controller housing 100 and the positioning baffle 202. This ensures that the electric vehicle controller housing 100 is securely installed on the fixed base plate 200. Furthermore, during disassembly, it is only necessary to manually press the two locking crossbars 103 so that they can be pulled out from the top port of the locking slot 203. This makes the disassembly and assembly of the electric vehicle controller housing 100 between the two positioning baffles 202 on the fixed base plate 200 more convenient and efficient.
[0028] Furthermore, the bottom of the electric vehicle controller housing 100 is provided with a mounting cavity 101, and the locking crossbar 103 is movably disposed inside the mounting cavity 101. Straight through slots 102 communicating with the mounting cavity 101 are provided on both sides of the electric vehicle controller housing 100. The end of the locking crossbar 103 passes through the straight through slot 102 and extends to the outside. A sliding seat 105 is fixedly connected to the outer wall of the mounting cavity 101 and located inside the mounting cavity 101. The outer wall of the sliding seat 105 is slidably connected to the inner wall of the mounting cavity 101. A return spring 104 is fixedly connected to the phase... The mounting cavity 101 and the straight through groove 102 between the two sliding seats 105 at the corresponding positions can accommodate the locking crossbar 103 and the return spring 104, so that the locking crossbar 103 can be stably installed on the electric vehicle controller housing 100 for convenient use. The sliding seats 105 can provide auxiliary support for the movement of the locking crossbar 103 in the mounting cavity 101, making the movement of the locking crossbar 103 in the mounting cavity 101 more stable and smooth, and allowing the return spring 104 to stably drive the locking crossbar 103 to return to its original position.
[0029] In addition, a positioning component is provided between the electric vehicle controller housing 100 and the positioning baffle 202. The positioning component is used to position the electric vehicle controller housing 100 on the fixed base plate 200. The positioning component includes a limiting block 106, which is fixedly connected to the bottom of the side wall of the electric vehicle controller housing 100. The length of the limiting block 106 is adapted to the length of the top port of the locking slot 203. When the electric vehicle controller housing 100 is positioned between the two positioning baffles 202 on the fixed base plate 200, the limiting block 106 is engaged with the port of the locking slot 203. This ensures the accuracy of the electric vehicle controller housing 100's installation and positioning on the fixed base plate 200, and also limits the movement between the electric vehicle controller housing 100 and the positioning baffle 202, thereby further improving the stability of the electric vehicle controller housing 100's installation on the fixed base plate 200.
[0030] In other embodiments, an electric vehicle controller is also provided, including the connection mechanism described above.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A connection mechanism, characterized in that include: A fixing base plate (200) is installed at the bottom of the electric vehicle controller housing (100). The two ends of the fixing base plate (200) extend to the outside of both sides of the electric vehicle controller housing (100) and are provided with fastening through holes (201). Positioning baffles (202) are located on both sides of the electric vehicle controller housing (100) and are fixedly connected to the top of the fixed base plate (200); A snap-fit assembly is disposed between the electric vehicle controller housing (100) and the positioning baffle (202), and the snap-fit assembly is used for limiting the distance between the electric vehicle controller housing (100) and the positioning baffle (202).
2. A coupling mechanism according to claim 1, wherein The snap-fit assembly includes: Two locking crossbars (103) are slidably disposed at the bottom of the electric vehicle controller housing (100). The two ends of the two locking crossbars (103) extend from the side wall of the electric vehicle controller housing (100). The positioning baffle (202) is provided with a locking groove (203), and the cross-section of the locking groove (203) is convex. A return spring (104) is fixedly positioned between two locking crossbars (103).
3. A coupling mechanism according to claim 2, wherein The electric vehicle controller housing (100) has an installation cavity (101) at its bottom. The locking crossbar (103) is movably disposed inside the installation cavity (101). The electric vehicle controller housing (100) has straight through grooves (102) on both sides that communicate with the installation cavity (101). The end of the locking crossbar (103) passes through the straight through groove (102) and extends to the outside.
4. A coupling mechanism according to claim 3, wherein A sliding seat (105) is fixedly connected to the outer wall of the mounting cavity (101) and at a position inside the mounting cavity (101). The outer wall of the sliding seat (105) is slidably connected to the inner wall of the mounting cavity (101). The reset spring (104) is fixedly connected between two sliding seats (105) at opposite positions.
5. A coupling mechanism according to claim 2, wherein A positioning component is provided between the electric vehicle controller housing (100) and the positioning baffle (202), the positioning component being used to position the electric vehicle controller housing (100) on the fixed base plate (200) for installation.
6. A coupling mechanism according to claim 5, wherein The positioning component includes a limiting block (106), which is fixedly connected to the bottom of the side wall of the electric vehicle controller housing (100). The length of the limiting block (106) is adapted to the length of the top port of the locking slot (203).
7. An electric vehicle controller characterized by comprising: Includes a connection mechanism as described in any one of claims 1-6.