Liquid-solid separation device for ore pulp ash analyzer

By introducing an interception box and filter element structure into the slurry ash analyzer, the problems of equipment clogging and cumbersome operation have been solved, achieving efficient solid-liquid separation and simplifying operation, thereby improving detection efficiency and accuracy.

CN224141699UActive Publication Date: 2026-04-21XUZHOU MICRO INSTR EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUZHOU MICRO INSTR EQUIP CO LTD
Filing Date
2025-05-06
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing slurry composition detection equipment is easily clogged by large impurities, affecting the solid-liquid separation effect and detection accuracy, and is also cumbersome to operate.

Method used

A liquid-solid separation device was designed, comprising an interception box, a filter bag, a filter element, and a stirring device. The interception box initially intercepts large impurities, and the filter element further filters fine particles, simplifying the operation process.

Benefits of technology

It improves solid-liquid separation efficiency, reduces the risk of equipment blockage, simplifies operation procedures, and enhances detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ash analyzer liquid-solid separation, and discloses a liquid-solid separation device for an ore pulp ash analyzer, which comprises a working table, an interception box and a filter cartridge, an ash analyzer main body is arranged on one side of the working table, a filter bag is fixedly arranged in a fixed frame, a convex strip is fixedly arranged in the filter cartridge, and the convex strip is fixedly connected with the working table. According to the solid-liquid separation device, the filter bag is used for carrying out primary treatment on entering ore pulp, large impurity particles contained in the ore pulp are intercepted, after solid and liquid in the ore pulp are separated out through the separation tank, the filter element is fixedly arranged on the filter bag, and after the solid and the liquid in the ore pulp are separated out through the separation tank, the filter element is fixedly arranged on the filter element, so that the solid and the liquid in the ore pulp are separated out. The liquid can be further treated through the filter element, and residual fine particles and colloids are effectively intercepted, so that interference of impurities on subsequent detection or use links is reduced, operation by workers is easier, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of liquid-solid separation technology of ash analyzers, and in particular to a liquid-solid separation device for slurry ash analyzers. Background Technology

[0002] Slurry refers to a liquid mixture formed in industrial production by adding water and other auxiliary agents to solid raw materials such as ores and clays to extract target elements. Ash is the inorganic component remaining after a substance has undergone high-temperature combustion or ablation, mainly including inorganic salts and oxides. Ash analyzers, employing a dual gamma-ray penetration method, can eliminate the influence of factors such as coal porosity and particle size, rapidly determining the ash content and calorific value of coal.

[0003] An existing solid-liquid separation device for mineral slurry composition detection (Announcement No.: CN220251502U) can directly extract mineral slurry from the sampling port and quantitatively add it into the separation tank through a suction pump in the solid-liquid separation unit, eliminating the need for manual mineral slurry sample collection and reducing the labor intensity of staff. However, directly extracting mineral slurry from the sampling port into the separation tank for processing is prone to pipe blockage due to the presence of large impurities such as stones in the slurry, which is detrimental to the solid-liquid separation effect and detection accuracy. Furthermore, it requires the use of a filter screen and activated carbon adsorption rods, which necessitates the separate disassembly and cleaning of the filter screen and activated carbon rods, making the operation cumbersome. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a liquid-solid separation device for a slurry ash analyzer.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A liquid-solid separation device for a slurry ash analyzer includes a workbench, an interception box, and a filter cartridge. The ash analyzer body is installed on one side of the workbench. A separation tank is provided between the interception box and the filter cartridge. A fixing frame is embedded inside the interception box, and a filter bag is fixedly installed inside the fixing frame. A protruding strip is fixedly provided inside the filter cartridge, and a slot is embedded in the protruding strip. A filter element is fixedly installed in the slot. A stirring device is installed inside the separation tank by fasteners.

[0007] As a further embodiment of this utility model, a second conveying pipe is fixedly provided between the top of the interception box and the separation tank, a first conveying pipe is fixedly provided between the side wall of the separation tank and the filter cylinder, and a first discharge pipe is fixedly provided at the bottom of the filter cylinder.

[0008] As a further embodiment of this utility model, a feed valve 2 is fixedly provided on the first conveying pipe, a discharge valve 1 is fixedly installed on the first discharge pipe, and a cover plate 2 is fitted into the top of the filter cylinder, the cover plate 2 being connected to the filter cylinder by a bolt 1.

[0009] As a further embodiment of this utility model, a sealing ring is fixedly provided on the inner wall of the cover plate II, a discharge pipe II is fixedly provided at the bottom of the separation tank, and a discharge valve II is fixedly installed on the discharge pipe II.

[0010] As a further embodiment of this utility model, a feed pipe is fixedly provided on the side of the interception box away from the second conveying pipe, and a feed valve is fixedly installed on the feed pipe.

[0011] As a further embodiment of this utility model, a cover plate is fitted and installed on the top of the interception box, and a sealing ring is fixedly provided on the inner wall of the cover plate. The cover plate is connected to the interception box by bolts, and the filter cylinder and the separation tank are fixedly installed on the workbench.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] When preparing to test the ash content of mineral slurry, an interception box, filter bags, and fixing frames are installed. The filter bags perform preliminary treatment on the incoming slurry, intercepting larger impurity particles to prevent them from wearing down equipment and clogging pipes. This reduces the workload of the separation tank and improves its separation efficiency. By installing filter elements, filter cartridges, slots, and raised strips, after the separation tank separates the solid and liquid components from the slurry, the filter elements achieve efficient filtration of different impurities in the separated liquid, effectively intercepting residual fine particles and colloids. This reduces the interference of impurities on subsequent testing or use, making it easier for operators to operate and improving work efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of a liquid-solid separation device for a slurry ash analyzer proposed in this utility model;

[0015] Figure 2 This is a cross-sectional structural schematic diagram of a liquid-solid separation device for a slurry ash analyzer proposed in this utility model;

[0016] Figure 3 This is an enlarged structural schematic diagram of point A of a liquid-solid separation device for a slurry ash analyzer proposed in this utility model;

[0017] Figure 4 This is an enlarged structural schematic diagram of point B of a liquid-solid separation device for a slurry ash analyzer proposed in this utility model.

[0018] Figure 5 This is a schematic diagram of the disassembled interception box structure of a liquid-solid separation device for a slurry ash analyzer proposed in this utility model.

[0019] In the diagram: 1. Workbench; 101. Feed pipe 1; 102. Feed valve 1; 103. Filter element; 104. Slot; 105. Raised strip; 106. Bolt 1; 2. Interception box; 201. Cover plate 1; 202. Discharge pipe 1; 203. Discharge valve 1; 3. Filter cylinder; 301. Cover plate 2; 302. Stirring device; 303. Discharge pipe 2; 4. Ash analyzer body; 5. Separation tank; 6. Discharge valve 2; 7. Conveying pipe 1; 8. Feed valve 2; 801. Conveying pipe 2; 802. Filter bag; 803. Fixing frame; 804. Bolt 2; 805. Sealing ring 1; 806. Sealing ring 2. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Reference Figures 1-5A liquid-solid separation device for a slurry ash analyzer includes a workbench 1, an interception box 2, and a filter cylinder 3. The ash analyzer body 4 is installed on one side of the workbench 1. A separation tank 5 is provided between the interception box 2 and the filter cylinder 3. A fixing frame 803 is embedded inside the interception box 2. A filter bag 802 is fixedly installed inside the fixing frame 803. A protrusion 105 is fixedly provided inside the filter cylinder 3. A slot 104 is embedded in the protrusion 105. A filter element 103 is fixedly installed on the slot 104. A stirring device 302 is installed inside the separation tank 5 by fasteners.

[0024] In use, the filter bag 802 performs preliminary treatment on the incoming slurry, intercepting larger impurity particles and reducing the amount of impurities entering the separation tank 5. This helps to reduce the burden on the separation tank 5 during separation. When the filter bag 802 is clogged or damaged, by loosening the bolts 804 in sequence and removing the cover plate 201, the fixing frame 803 can be pulled to move the filter bag 802 out. By setting up the filter element 103, filter cylinder 3, slot 104 and convex strip 105, after the separation tank 5 separates the solid and liquid in the slurry, the filter element 103 can further process the liquid, effectively intercepting residual fine particles and colloids, reducing the interference of impurities on subsequent testing or use. Then, the separated sample is taken to the main body 4 of the ash analyzer for testing, improving work efficiency.

[0025] In this embodiment, a second conveying pipe 801 is fixedly provided between the top of the interception box 2 and the separation tank 5, a first conveying pipe 7 is fixedly provided between the side wall of the separation tank 5 and the filter cylinder 3, and a first discharge pipe 202 is fixedly provided at the bottom of the filter cylinder 3.

[0026] When in use, the stirring device 302 mainly consists of components such as a motor, stirring shaft and stirring paddle, which is used to improve the flow state of the slurry, help the mineral particles to be uniformly suspended and moved, and enable them to be better separated.

[0027] In this embodiment, a feed valve 8 is fixedly installed on the conveying pipe 7, a discharge valve 203 is fixedly installed on the discharge pipe 202, and a cover plate 301 is fitted on the top of the filter cylinder 3. The cover plate 301 is connected to the filter cylinder 3 by bolts 106.

[0028] In use, the filter element 103 is pushed into the filter cylinder 3 so that the bottom protrusion 105 is inserted into the slot 104. Then, each set of bolts 106 is tightened in sequence to fix the cover plate 301 on the filter cylinder 3, thereby completing the installation of the filter element 103.

[0029] In this embodiment, a sealing ring 806 is fixedly provided on the inner wall of the cover plate 301, and a discharge pipe 303 is fixedly provided at the bottom of the separation tank 5. A discharge valve 6 is fixedly installed on the discharge pipe 303.

[0030] When in use, filter element 103 is a composite filter element made of PP cotton and activated carbon, which takes into account both particle interception and adsorption effects. Filter bag 802 is made of polyester.

[0031] In this embodiment, a feed pipe 101 is fixedly provided on the side of the interception box 2 away from the conveying pipe 801, and a feed valve 102 is fixedly installed on the feed pipe 101.

[0032] In use, sealing ring 2 806 is used to enhance the sealing between cover plate 2 301 and filter cylinder 3, while sealing ring 1 805 is used to enhance the sealing effect between cover plate 1 201 and interception box 2.

[0033] In this embodiment, a cover plate 201 is fitted onto the top of the interception box 2, and a sealing ring 805 is fixedly provided on the inner wall of the cover plate 201. The cover plate 201 is connected to the interception box 2 by bolts 804. The filter cylinder 3 and the separation tank 5 are fixedly installed on the workbench 1.

[0034] In use, the filter bag 802 is fixed inside the fixed frame 803, with the opening of the filter bag 802 aligned with the feed pipe 101. Then, the fixed frame 803 is pushed to insert and fit into the inner wall of the interception box 2. Finally, the bolt 804 is tightened to complete the installation of the filter bag 802.

[0035] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: During slurry ash content detection, the slurry is drawn through the feed pipe 101 connected to an external pipeline and the feed valve 102 is opened, allowing the slurry to enter the interception box 2. The filter bag 802 initially intercepts larger impurity particles in the slurry, reducing the impurities entering the separation tank 5 and improving the separation effect of the separation tank 5. By loosening each set of bolts 804 in sequence and removing the cover plate 201, the fixing frame 803 can be pulled to move the filter bag 802 out, thereby replacing the filter bag 802. The slurry treated by the interception box 2 then enters the separation tank 5. Inside tank 5, the slurry is stirred by stirring device 302 to accelerate separation efficiency. The material is discharged through discharge pipe 202. The feed valve 8 is opened to allow the separated water to enter the filter cartridge 3. The water is further effectively filtered by filter element 103. By utilizing the various materials in filter element 103, the filtration accuracy is effectively improved. Then, the separated sample is taken to the main body 4 of the ash analyzer for testing. When blockage or filtration effect decreases, to ensure production continuity, the staff can loosen each set of bolts 106 in sequence, remove cover plate 301, and pull filter element 103 to disengage the protrusion 105 from the slot 104, thus saving manpower and time costs.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A liquid-solid separation device for an ash content meter for mineral slurries, comprising a worktable (1), an intercepting tank (2) and a filter cartridge (3), characterized in that: The ash analyzer body (4) is installed on one side of the workbench (1). A separation tank (5) is provided between the interception box (2) and the filter cylinder (3). A fixing frame (803) is embedded inside the interception box (2). A filter bag (802) is fixed inside the fixing frame (803). A protrusion (105) is fixed inside the filter cylinder (3). A slot (104) is embedded in the protrusion (105). A filter element (103) is fixedly installed on the slot (104). A stirring device (302) is installed inside the separation tank (5) by fasteners.

2. A liquid / solid separation device for use in an ash content meter according to claim 1, characterized in that A second conveying pipe (801) is fixed between the top of the interception box (2) and the separation tank (5), a first conveying pipe (7) is fixed between the side wall of the separation tank (5) and the filter cylinder (3), and a first discharge pipe (202) is fixed at the bottom of the filter cylinder (3).

3. A liquid / solid separation device for use in an ash content meter according to claim 2, wherein, The first conveying pipe (7) is fixedly equipped with the second feeding valve (8), the first discharge pipe (202) is fixedly equipped with the first discharge valve (203), the top of the filter cylinder (3) is fitted with the second cover plate (301), and the second cover plate (301) is connected to the filter cylinder (3) by the first bolt (106).

4. A liquid / solid separation device for use in an ash content meter according to claim 3, wherein, The inner wall of the cover plate 2 (301) is fixedly provided with a sealing ring 2 (806), the bottom of the separation tank (5) is fixedly provided with a discharge pipe 2 (303), and a discharge valve 2 (6) is fixedly installed on the discharge pipe 2 (303).

5. A liquid / solid separation device for use in an ash content meter according to claim 2, wherein, The interception box (2) is fixedly provided with a feed pipe (101) on the side away from the second conveying pipe (801), and a feed valve (102) is fixedly installed on the feed pipe (101).

6. A liquid / solid separation device for use in an ash content meter according to claim 4, wherein, The top of the interception box (2) is fitted with a cover plate (201), and the inner wall of the cover plate (201) is fixed with a sealing ring (805). The cover plate (201) is connected to the interception box (2) by bolts (804). The filter cylinder (3) and the separation tank (5) are fixedly installed on the workbench (1).

Citation Information

Patent Citations

  • Solid-liquid separation equipment for ore pulp component detection

    CN220251502U