Dust removal device on clinker bin

By using a distributed air intake layout and an air intake mechanism with a movable cleaning rod, the problems of low dust removal efficiency and inconvenient cleaning in traditional clinker silos are solved, achieving efficient dust removal and safe cleaning.

CN224141724UActive Publication Date: 2026-04-21淄博鲁中水泥有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
淄博鲁中水泥有限公司
Filing Date
2025-04-10
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional clinker silo dust removal methods concentrate dust discharge at the exhaust port, resulting in low dust collection efficiency, inconvenient cleaning, and a high risk of occupational diseases.

Method used

The air intake mechanism, which adopts a distributed air intake layout and a movable unblocking rod, increases the air intake range and prevents the suction port from becoming clogged. The threaded rod driven by a servo motor is used to unblock the suction port, avoiding manual work at height.

Benefits of technology

It improves vacuuming efficiency, simplifies the cleaning process, reduces the risk of occupational diseases, and enhances operational safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224141724U_ABST
    Figure CN224141724U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of dust removal of clinker bins, and discloses a dust removal device on a clinker bin. A conveying pipe fixedly penetrates through the top of a bin body, one end of the conveying pipe is fixedly communicated with a dust removal box, the top of the dust removal box is fixedly communicated with an air outlet, an induced draft fan is installed above the dust removal box, and the air inlet end of the induced draft fan is fixedly communicated with the air outlet; filter cloth is fixedly connected into the dust removal box, and an air inlet mechanism is installed in the bin body. According to the air inlet mechanism, a traditional air inlet mode is improved, a distributed air inlet layout is adopted, the air inlet range is enlarged, dust in different ranges can be conveniently discharged, the dust collection efficiency can be improved, meanwhile, a mounting ring and a dredging rod which can move up and down are adopted, dust blocked in a dust collection opening can be conveniently dredged, and the dust collection efficiency is improved. Normal dust removal in the bin body is prevented from being affected due to blockage of the dust suction opening, cleaning work can be completed without climbing to a high position manually, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of clinker silo dust removal technology, specifically a dust removal device for clinker silos. Background Technology

[0002] Clinker is sintered granular material formed after raw materials are calcined at high temperatures. It is an important semi-finished product in cement production, and clinker silos are places specifically used to temporarily store this clinker. If the dust generated in the clinker silos during cement production is not controlled, it will be directly emitted into the atmosphere, causing air pollution. Moreover, the dust in the clinker silos is pervasive, and workers working in this environment for a long time are prone to inhaling large amounts of dust, which can lead to respiratory diseases, pneumoconiosis, and other occupational diseases. The traditional dust removal method is to install an exhaust port on the clinker silo, connect one end of the conveying pipe to the exhaust port, and connect the other end of the conveying pipe to external dust removal equipment. Although this method can achieve a certain dust removal effect, the dust in the clinker silo is concentrated at the exhaust port and transported outward, which is not conducive to the discharge of dust in different areas of the clinker silo, and the dust collection efficiency needs to be improved. Utility Model Content

[0003] The purpose of this invention is to provide a dust removal device for clinker silos to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for a clinker silo, comprising a silo body, a conveying pipe fixedly passing through the top of the silo body, a dust removal box fixedly connected to one end of the conveying pipe, an air outlet fixedly connected to the top of the dust removal box, an induced draft fan installed above the dust removal box, the air inlet of the induced draft fan fixedly connected to the air outlet, a filter cloth fixedly connected inside the dust removal box, and an air intake mechanism installed inside the silo body, the air intake mechanism comprising a limiting ring, branch pipes, and annular pipes, a pipe passing through the inside of the limiting ring, and multiple supports fixedly connected to the outer periphery of the limiting ring in an annular shape, and multiple branch pipes fixedly connected to the outer periphery of the pipe in an annular shape. One end of the branch pipe is fixedly connected to an annular pipe. An installation column is fixedly connected between the annular pipe and the chamber body. Multiple suction ports are fixedly connected to the bottom of the branch pipe and the bottom of the annular pipe. A first adjusting block and a second adjusting block are installed inside the chamber body. A guide rod passes through the inside of the second adjusting block. A fastening block is fixedly connected to the bottom end of the guide rod. An installation ring is fixedly connected between the first adjusting block and the second adjusting block. Multiple unblocking rods are fixedly connected to the top of the bracket and the top of the installation ring. A servo motor is fixedly connected to the top of the chamber body. The drive end of the servo motor passes through the top of the chamber body and is fixedly connected to a threaded rod. A fixing block is rotatably connected to the bottom end of the threaded rod through a bearing.

[0005] Optionally, one end of the bracket is fixed to the mounting ring, and the outer diameter of the annular tube is smaller than the outer diameter of the mounting ring.

[0006] Optionally, the center point of the unclogging rod and the center point of the suction port are on the same vertical line, the outer diameter of the unclogging rod and the inner diameter of the suction port are matched, and the number of unclogging rods and suction ports are the same.

[0007] Optionally, the fixing block is fixed to the inner wall of the silo body, the first adjusting block is threaded onto the outside of the threaded rod, the top end of the guide rod is fixed to the inside of the silo body, the fastening block is fixed to the inner wall of the silo body, and the second adjusting block and the guide rod are slidably connected.

[0008] Optionally, one end of the delivery pipe is fixedly connected to the pipeline, and the limiting ring is slidably connected to the pipeline.

[0009] Optionally, the rear surface of the hopper is hinged with a hopper door, and the rear surface of the dust collector is hinged with a box door.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] The air intake mechanism improves upon traditional air intake methods by adopting a distributed air intake layout, increasing the air intake range and facilitating the discharge of dust from different areas, thus improving dust collection efficiency. It also features a movable mounting ring and a clearing rod to easily unclog dust clogging the suction port, preventing blockages from affecting normal dust removal within the chamber. Cleaning can be completed without manual climbing to higher positions, further enhancing cleaning efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a dust removal device for a clinker silo according to the present invention;

[0013] Figure 2 This is a cross-sectional view of a dust removal device for a clinker silo according to the present invention;

[0014] Figure 3 This is a schematic diagram of the air intake mechanism in a dust removal device for a clinker silo according to the present invention.

[0015] In the diagram: 1. Chamber body; 2. Conveying pipe; 3. Dust collection box; 31. Air outlet; 32. Exhaust fan; 33. Filter cloth; 4. Air intake mechanism; 41. Limiting ring; 411. Pipe; 412. Support; 42. Branch pipe; 43. Ring pipe; 431. Mounting column; 44. Dust suction port; 45. First adjusting block; 46. Second adjusting block; 461. Guide rod; 462. Fastening block; 47. Mounting ring; 471. Unblocking rod; 48. Servo motor; 49. Threaded rod; 491. Fixing block. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1 to 3 This utility model provides a dust removal device for clinker silos, including a silo body 1, a conveying pipe 2 fixedly passing through the top of the silo body 1, a dust removal box 3 fixedly connected to one end of the conveying pipe 2, an air outlet 31 fixedly connected to the top of the dust removal box 3, an induced draft fan 32 installed above the dust removal box 3, the air inlet end of the induced draft fan 32 fixedly connected to the air outlet 31, a filter cloth 33 fixedly connected inside the dust removal box 3, a silo door hinged to the rear surface of the silo body 1, and a box door hinged to the rear surface of the dust removal box 3. Opening the box door facilitates the cleaning of dust inside the dust removal box 3 by the staff. An air intake mechanism 4 is installed inside the silo body 1.

[0018] The air intake mechanism 4 includes a limiting ring 41, branch pipes 42, and annular pipes 43. A pipe 411 runs through the inside of the limiting ring 41, and multiple supports 412 are fixedly connected to the outer periphery of the limiting ring 41. Multiple branch pipes 42 are fixedly connected to the outer periphery of the pipe 411, and one end of each branch pipe 42 is fixedly connected to an annular pipe 43. A mounting post 431 is fixedly connected between the annular pipe 43 and the chamber 1. Multiple suction ports 44 are fixedly connected to the bottom of both the branch pipes 42 and the bottom of the annular pipe 43. A first adjusting block 45 and a second adjusting block 46 are installed inside the chamber 1. A guide rod 461 runs through the interior of segment 46. A fastening block 462 is fixedly connected to the bottom end of the guide rod 461. An installation ring 47 is fixedly connected between the first adjusting block 45 and the second adjusting block 46. Multiple unblocking rods 471 are fixedly connected to the top of the bracket 412 and the top of the installation ring 47. A servo motor 48 is fixedly connected to the top of the chamber 1. The drive end of the servo motor 48 passes through the top of the chamber 1 and is fixedly connected to a threaded rod 49. The bottom end of the threaded rod 49 is rotatably connected to a fixing block 491 via a bearing. One end of the bracket 412 is fixedly connected to the installation ring 47. The annular tube 43... The outer diameter is smaller than the outer diameter of the mounting ring 47. The center point of the unblocking rod 471 and the center point of the suction port 44 are on the same vertical line. The outer diameter of the unblocking rod 471 and the inner diameter of the suction port 44 are matched. The number of unblocking rods 471 and suction ports 44 are the same. The fixing block 491 is fixed to the inner wall of the chamber 1. The first adjusting block 45 is threaded onto the outside of the threaded rod 49. The top end of the guide rod 461 is fixed to the inside of the chamber 1. The fastening block 462 is fixed to the inner wall of the chamber 1. The second adjusting block 46 and the guide rod 461 are slidably connected. One end of the conveying pipe 2 The limit ring 41 is fixedly connected to the pipe 411 and slidably connected to the pipe 411. The air intake mechanism 4 improves the traditional air intake method by adopting a distributed air intake layout, which increases the air intake range and facilitates the discharge of dust in different ranges, which is conducive to improving the dust collection efficiency. At the same time, the installation ring 47 and the unblocking rod 471 that can move up and down are used to facilitate the unblocking of dust in the suction port 44, preventing the suction port 44 from becoming blocked and affecting the normal dust removal in the chamber 1. The cleaning work can be completed without the need for manual climbing to a high place, which improves the cleaning efficiency.

[0019] Among them, the model of servo motor 48 is ACSM110-G04030LZ.

[0020] Working principle: When using this device, if there is a lot of dust in the chamber 1, turn on the exhaust fan 32. After the exhaust fan 32 is powered on, it can draw the dust in the chamber 1 into the branch pipe 42 and the annular pipe 43 through multiple suction ports 44, and then transport the dust to the dust collection box 3 through the pipe 411 and the conveying pipe 2. The dust is blocked when it passes through the filter cloth 33 and finally stays below the filter cloth 33. The clean air is discharged through the exhaust port of the exhaust fan 32. By improving the traditional air intake method, a distributed air intake layout is adopted, which increases the air intake range and facilitates the discharge of dust in different ranges, which helps to improve the dust collection efficiency. When the suction port 44 is open, the dust is drawn into the dust collection box 3. 4. When a blockage occurs, the servo motor 48 is activated. The forward and reverse rotation of the servo motor 48 drives the threaded rod 49 to rotate in both directions. The forward and reverse rotation of the threaded rod 49 drives the first adjusting block 45, the second adjusting block 46, the mounting ring 47, the bracket 412, and multiple sets of unblocking rods 471 to move up and down. The up and down movement of the multiple sets of unblocking rods 471 allows them to slide up and down within the suction port 44, thus facilitating the unblocking of dust in the suction port 44 and preventing the suction port 44 from becoming blocked, which would affect the normal dust removal in the chamber 1. The cleaning work can be completed without manual climbing to a high place, improving cleaning efficiency.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal device on a clinker silo, comprising a silo body (1), characterized in that, A conveying pipe (2) is fixedly connected to the top of the silo (1). One end of the conveying pipe (2) is fixedly connected to a dust collector (3). An air outlet (31) is fixedly connected to the top of the dust collector (3). An induced draft fan (32) is installed above the dust collector (3). The air inlet of the induced draft fan (32) is fixedly connected to the air outlet (31). A filter cloth (33) is fixedly connected inside the dust collector (3). An air intake mechanism (4) is installed inside the silo (1). The air intake mechanism (4) includes a limiting ring (41), a branch pipe (42), and an annular pipe (43). A pipe (411) is passed through the inside of the limiting ring (41), and multiple supports (412) are fixedly connected to the outer periphery of the limiting ring (41). Multiple branch pipes (42) are fixedly connected to the outer periphery of the pipe (411). One end of the branch pipe (42) is fixedly connected to the annular pipe (43). The annular pipe (43) and the silo are connected to the dust collector (3). A mounting column (431) is fixedly connected between the bodies (1). Multiple suction ports (44) are fixedly connected to the bottom of the branch pipe (42) and the bottom of the annular pipe (43). A first adjusting block (45) and a second adjusting block (46) are installed inside the chamber (1). A guide rod (461) passes through the inside of the second adjusting block (46). A fastening block (462) is fixedly connected to the bottom end of the guide rod (461). A mounting ring (47) is fixedly connected between the first adjusting block (45) and the second adjusting block (46). Multiple unblocking rods (471) are fixedly connected to the top of the bracket (412) and the top of the mounting ring (47). A servo motor (48) is fixedly connected to the top of the chamber (1). The drive end of the servo motor (48) passes through the top of the chamber (1) and is fixedly connected to a threaded rod (49). A fixing block (491) is rotatably connected to the bottom end of the threaded rod (49) through a bearing.

2. A dust removal device on a clinker silo according to claim 1, characterized in that, One end of the bracket (412) is fixed to the mounting ring (47), and the outer diameter of the annular tube (43) is smaller than the outer diameter of the mounting ring (47).

3. A dust removal device on a clinker silo according to claim 1, characterized in that, The center point of the unclogging rod (471) and the center point of the suction port (44) are on the same vertical line. The outer diameter of the unclogging rod (471) and the inner diameter of the suction port (44) are matched. The number of unclogging rods (471) and suction ports (44) are the same.

4. The dust removal device on the clinker silo according to claim 1, characterized in that, The fixing block (491) is fixed to the inner wall of the chamber (1), the first adjusting block (45) is threaded onto the outside of the threaded rod (49), the top end of the guide rod (461) is fixed to the inside of the chamber (1), the fastening block (462) is fixed to the inner wall of the chamber (1), and the second adjusting block (46) and the guide rod (461) are slidably connected.

5. A dust removal device on a clinker silo according to claim 1, characterized in that, One end of the delivery pipe (2) is fixedly connected to the pipe (411), and the limiting ring (41) is slidably connected to the pipe (411).

6. A dust removal device on a clinker silo according to claim 1, characterized in that, The rear surface of the silo body (1) is hinged with a silo door, and the rear surface of the dust removal box (3) is hinged with a box door.