Clean production equipment used for extracting vanadium from vanadium-containing shale and provided with waste gas purification filter screen

By designing an automatic filter replacement mechanism, the problem of time-consuming and labor-intensive manual replacement of purification filters has been solved, realizing automatic replacement and collection of filters and improving the production efficiency of vanadium extraction equipment from vanadium-containing shale.

CN224141773UActive Publication Date: 2026-04-21GUZHANG COUNTY HONGYUAN VANADIUM IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUZHANG COUNTY HONGYUAN VANADIUM IND CO LTD
Filing Date
2025-05-20
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In existing vanadium extraction clean production equipment from vanadium-bearing shale, the purification filter screens need to be replaced manually on a regular basis, which is time-consuming and labor-intensive, resulting in reduced production efficiency.

Method used

Design an automatic filter replacement mechanism that uses a motor to drive a lead screw and a lifting rod to achieve automatic replacement and collection of cylindrical filter screens. Combined with a sealing gasket and guide plate, it ensures that the filtration effect is not affected.

Benefits of technology

It enables automatic filter replacement, saving time and effort, improving the efficiency of production equipment, and ensuring the purification effect of exhaust gas.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224141773U_ABST
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Abstract

The clean production equipment comprises a production tank body, a waste gas pipe is fixedly connected to the surface of the production tank body, a filtering mechanism is arranged on the surface of the waste gas pipe, the filtering mechanism comprises a replacement pipe, and the replacement pipe is fixedly connected with the waste gas pipe. And the replacement pipe is fixedly connected to the surface of the waste gas pipe. According to the utility model, the output shaft of the motor drives the screw rod to rotate, the screw rod rotates to adjust the lifting rod to ascend, and the lifting rod jacks up the cylindrical filter screens stacked in the replacement pipe through the ejector rod, so that the positions of the plurality of groups of cylindrical filter screens are changed, and the replacement of the cylindrical filter screens at the junction of the waste gas pipe and the replacement pipe is realized; according to the filtering mechanism, the cylindrical filter screen is automatically replaced, time and labor are saved, and meanwhile the production efficiency of equipment is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas filtration technology, specifically a clean production equipment with a waste gas purification filter for vanadium extraction from vanadium-containing shale. Background Technology

[0002] The process of extracting vanadium from vanadium-bearing shale generates a large amount of waste gas containing harmful substances and dust, posing a serious threat to the environment and human health. Filtering equipment is usually added to the waste gas pipes to ensure the environmental protection and sustainable development of clean production equipment for vanadium extraction from vanadium-bearing shale.

[0003] However, the filtration mechanisms of existing vanadium extraction clean production equipment from vanadium-containing shale require regular replacement of the purification filters after a period of use to ensure the purification effect on the exhaust gas. Manually replacing the purification filters is time-consuming and labor-intensive, which greatly reduces the production efficiency of the vanadium extraction clean production equipment from vanadium-containing shale. Utility Model Content

[0004] The purpose of this utility model is to provide a clean production equipment with a waste gas purification filter for vanadium extraction from vanadium-containing shale, so as to solve the problem mentioned in the background art that manual replacement of the purification filter is time-consuming and labor-intensive, which greatly reduces the production efficiency of clean production equipment for vanadium extraction from vanadium-containing shale.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a clean production equipment for vanadium extraction from vanadium-containing shale with a waste gas purification filter screen: It includes a production tank, a waste gas pipe fixedly connected to the surface of the production tank, a filter mechanism provided on the surface of the waste gas pipe, the filter mechanism including a replacement pipe fixedly connected to the surface of the waste gas pipe, a motor fixedly connected to the surface of the production tank, a lead screw fixedly connected to the output shaft of the motor, a lifting rod threadedly connected to the surface of the lead screw, a top rod fixedly connected to the surface of the lifting rod, a cylindrical filter screen slidably connected to the surface of the replacement pipe, a sealing gasket fixedly connected to the surface of the cylindrical filter screen, a collection mechanism provided on the surface of the production tank, the collection mechanism including a support rod fixedly connected to the surface of the production tank, a collection box fixedly connected to the surface of the support rod, a discharge baffle fixedly connected to the surface of the replacement pipe, and a guide plate fixedly connected to the surface of the discharge baffle.

[0006] Preferably, the exhaust pipe and the replacement pipe are arranged in a cross shape, and the interiors of the exhaust pipe and the replacement pipe are interconnected.

[0007] Preferably, the motor drives the lead screw to rotate via the output shaft, and one side of the lifting rod slides on the surface of the production tank in an arc shape. The lead screw drives the lifting rod to slide on the surface of the production tank by rotating.

[0008] Preferably, the lifting rod drives the top rod to slide and rise synchronously on one side of the production tank, and the center of the top rod and the center of the replacement tube are on the same vertical line.

[0009] Preferably, the cylindrical filter screen is stacked inside the replacement tube, and two sets of sealing gaskets are provided, distributed at the top and bottom of the cylindrical filter screen. The cylindrical filter screen is kept sealed by the sealing gaskets and the inner wall of the replacement tube.

[0010] Preferably, the diameter of the top rod is smaller than the diameter of the replacement tube, and the lifting rod drives the top rod to slide into the interior of the replacement tube. The top rod supports multiple sets of cylindrical filter screens inside the replacement tube.

[0011] Preferably, the discharge baffle is in the shape of a horn with an inclined angle, and a notch is provided on the side of the discharge baffle away from the guide plate. The guide plate is in the shape of a triangle, and the collection box is located on one side of the notch of the discharge baffle, with the top of the collection box being lower than the height of the notch of the discharge baffle.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. The output shaft of the motor drives the lead screw to rotate. The lead screw rotates and adjusts the lifting rod to rise. The lifting rod lifts the cylindrical filter screens stacked inside the replacement pipe through the top rod, thereby changing the position of multiple sets of cylindrical filter screens. This realizes the replacement of the cylindrical filter screens at the junction of the exhaust pipe and the replacement pipe. In addition, the sealing gaskets at the top and bottom of the cylindrical filter screens prevent exhaust gas from leaking inside the replacement pipe. The filtration mechanism realizes automatic replacement of cylindrical filter screens, saving time and labor while ensuring the production efficiency of the equipment.

[0014] 2. When the cylindrical filter screen is ejected, the cylindrical filter screen at the top of the replacement tube will be restricted by the discharge baffle and move towards the notch of the discharge baffle under the guidance of the guide plate. When the support surface at the bottom of the cylindrical filter screen is insufficient, the cylindrical filter screen will fall from the notch of the discharge baffle onto the collection box, thereby realizing the automatic collection of the collection box and facilitating the cleaning task of the staff. Attached Figure Description

[0015] Figure 1 This is a three-dimensional front view of the structure of this utility model;

[0016] Figure 2 This is a three-dimensional rear view of the structure of this utility model;

[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0018] Figure 4This is a frontal sectional perspective view of the replacement tube structure of this utility model;

[0019] Figure 5 This is a frontal sectional perspective view of the cylindrical filter structure of this utility model.

[0020] In the diagram: 1. Production tank; 11. Exhaust pipe; 2. Motor; 21. Lead screw; 22. Lifting rod; 23. Top rod; 24. Replacement pipe; 25. Sealing gasket; 26. Columnar filter screen; 3. Support rod; 31. Collection box; 32. Discharge baffle; 33. Guide plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 One embodiment provided by this utility model:

[0023] A clean production equipment for vanadium extraction from vanadium-bearing shale, featuring a waste gas purification filter, includes a production tank 1. A waste gas pipe 11 is fixedly connected to the surface of the production tank 1. Crushed vanadium-bearing shale is added to the production tank 1, followed by a sulfuric acid solution of a certain concentration. Through heating and stirring, the sulfuric acid is brought into full contact with the ore, resulting in a chemical reaction that leaches vanadium from the ore to form a vanadium-bearing solution. Parameters such as temperature, acid concentration, and stirring speed are controlled to optimize the leaching effect. The production tank 1 uses sulfuric acid to leach vanadium, generating waste gas containing dust and harmful gases. This waste gas is discharged through the waste gas pipe 11. A filter mechanism, including a replacement pipe 24, is fixedly connected to the surface of the waste gas pipe 11. A motor 2 is fixedly connected to the surface of the production tank 1, and a lead screw is fixedly connected to the output shaft of the motor 2. 21. A lifting rod 22 is threadedly connected to the surface of the lead screw 21. A top rod 23 is fixedly connected to the surface of the lifting rod 22. A cylindrical filter screen 26 is slidably connected to the surface of the replacement tube 24. A sealing gasket 25 is fixedly connected to the surface of the cylindrical filter screen 26. This filtration mechanism can automatically replace the cylindrical filter screen 26, saving time and effort while ensuring the production efficiency of the equipment. A collection mechanism is provided on the surface of the production tank 1. The collection mechanism includes a support rod 3, which is fixedly connected to the surface of the production tank 1. A collection box 31 is fixedly connected to the surface of the support rod 3. A discharge baffle 32 is fixedly connected to the surface of the replacement tube 24. A guide plate 33 is fixedly connected to the surface of the discharge baffle 32. This collection mechanism can collect the used cylindrical filter screen 26 on the collection box 31, thus facilitating the cleaning task for the staff.

[0024] Furthermore, the exhaust pipe 11 and the replacement pipe 24 are arranged in a cross shape. The interiors of the exhaust pipe 11 and the replacement pipe 24 are interconnected, so that the exhaust gas from the exhaust pipe 11 will pass through the connection with the replacement pipe 24. The cylindrical filter screen 26 at the connection of the replacement pipe 24 purifies the exhaust gas.

[0025] Furthermore, the motor 2 drives the lead screw 21 to rotate through the output shaft, and one side of the lifting rod 22 slides on the surface of the production tank 1 in an arc shape. The lead screw 21 drives the lifting rod 22 to slide on the surface of the production tank 1 through rotation. The motor 2 has a built-in self-locking mechanism, which can lock the rotation position of the lead screw 21 after rotation is completed. At this time, the lead screw 21 will also limit the height position of the lifting rod 22 on the production tank 1.

[0026] Furthermore, the lifting rod 22 drives the top rod 23 to slide and rise synchronously on one side of the production tank 1. The center of the top rod 23 and the center of the replacement tube 24 are on the same vertical line. The top rod 23 rises and falls vertically on one side of the production tank 1, always keeping it on the same vertical line as the replacement tube 24.

[0027] Furthermore, the cylindrical filter screen 26 is stacked inside the replacement tube 24 for continuous replacement. Two sets of sealing gaskets 25 are provided and distributed at the top and bottom of the cylindrical filter screen 26. The cylindrical filter screen 26 is sealed by the sealing gaskets 25 and the inner wall of the replacement tube 24. The sealing gaskets 25 are pressed against the inner wall of the replacement tube 24 by the cylindrical filter screen 26 to achieve a seal. The cylindrical filter screen 26 located at the junction of the exhaust pipe 11 and the replacement tube 24 filters the exhaust gas, while the two sets of sealing gaskets 25 on the cylindrical filter screen 26 prevent the exhaust gas from leaking into the replacement tube 24.

[0028] Furthermore, the diameter of the top rod 23 is smaller than the diameter of the replacement tube 24. The lifting rod 22 drives the top rod 23 to slide into the interior of the replacement tube 24. The top rod 23 supports multiple sets of cylindrical filter screens 26 inside the replacement tube 24. During the lifting and lowering process of the top rod 23, the position of multiple sets of cylindrical filter screens 26 is changed at the same time, realizing the replacement of the cylindrical filter screens 26 at the junction of the exhaust pipe 11 and the replacement tube 24.

[0029] Furthermore, the discharge baffle 32 is a flared shape with an inclined angle to prevent the cylindrical filter screen 26 from falling randomly from the top of the replacement tube 24. The discharge baffle 32 has a notch on the side away from the guide plate 33. The guide plate 33 is triangular in shape and guides the movement direction of the cylindrical filter screen 26. The collection box 31 is set on one side of the notch in the discharge baffle 32, and the height of the top of the collection box 31 is lower than the height of the notch in the discharge baffle 32. Under the guidance of the discharge baffle 32 and the guide plate 33, the cylindrical filter screen 26 falls onto the collection box 31, completing the automatic collection of the collection box 31.

[0030] Working principle: The cylindrical filter 26 at the junction of the exhaust pipe 11 and the replacement pipe 24 filters the exhaust gas. When the cylindrical filter 26 needs to be replaced, the output shaft of the motor 2 drives the lead screw 21 to rotate. The lead screw 21 rotates and raises the lifting rod 22. The lifting rod 22 lifts the cylindrical filter 26 stacked inside the replacement pipe 24 through the top rod 23, thereby changing the position of multiple sets of cylindrical filters 26 and realizing the replacement of the cylindrical filter 26 at the junction of the exhaust pipe 11 and the replacement pipe 24. In addition, the sealing gaskets 25 at the top and bottom of the cylindrical filter 26 prevent exhaust gas from leaking inside the replacement pipe 24. The filtration mechanism realizes automatic replacement of the cylindrical filter 26, saving time and labor while ensuring the production efficiency of the equipment.

[0031] The push rod 23 will push the cylindrical filter screen 26 out from the top of the replacement tube 24. When the cylindrical filter screen 26 is pushed out, the cylindrical filter screen 26 at the top of the replacement tube 24 will be restricted by the discharge baffle 32 and will move towards the notch of the discharge baffle 32 under the guidance of the guide plate 33. When the support surface at the bottom of the cylindrical filter screen 26 is insufficient, the cylindrical filter screen 26 will fall from the notch of the discharge baffle 32 onto the collection box 31, thereby realizing the automatic collection of the collection box 31 and facilitating the cleaning task of the staff.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A clean production equipment for vanadium extraction from vanadium-bearing shale, characterized by having a waste gas purification filter, wherein: The system includes a production tank (1), on which an exhaust pipe (11) is fixedly connected. A filter mechanism is provided on the surface of the exhaust pipe (11), and the filter mechanism includes a replacement pipe (24), which is fixedly connected to the surface of the exhaust pipe (11). A motor (2) is fixedly connected to the surface of the production tank (1), and a lead screw (21) is fixedly connected to the output shaft of the motor (2). A lifting rod (22) is threaded onto the surface of the lead screw (21), and a top rod (23) is fixedly connected to the surface of the lifting rod (22). A cylindrical filter screen (26) is slidably connected to the surface of the replacement tube (24), and a sealing gasket (25) is fixedly connected to the surface of the cylindrical filter screen (26). A collection mechanism is provided on the surface of the production tank (1). The collection mechanism includes a support rod (3). The support rod (3) is fixedly connected to the surface of the production tank (1). A collection box (31) is fixedly connected to the surface of the support rod (3). A discharge baffle (32) is fixedly connected to the surface of the replacement tube (24), and a guide plate (33) is fixedly connected to the surface of the discharge baffle (32).

2. The clean production equipment with exhaust gas purification filter screen for extracting vanadium from vanadium-containing shale according to claim 1, characterized in that: The exhaust pipe (11) and the replacement pipe (24) are arranged in a cross shape, and the interiors of the exhaust pipe (11) and the replacement pipe (24) are interconnected.

3. The clean production equipment with exhaust gas purification filter screen for extracting vanadium from vanadium-containing shale according to claim 1, characterized in that: The motor (2) drives the lead screw (21) to rotate through the output shaft. One side of the lifting rod (22) slides on the surface of the production tank (1) in an arc shape. The lead screw (21) drives the lifting rod (22) to slide on the surface of the production tank (1) by rotation.

4. The clean production equipment with exhaust gas purification filter screen for extracting vanadium from vanadium-containing shale according to claim 3, characterized in that: The lifting rod (22) drives the top rod (23) to slide and rise synchronously on one side of the production tank (1). The center of the top rod (23) and the center of the replacement tube (24) are on the same vertical line.

5. The clean production equipment with exhaust gas purification filter screen for extracting vanadium from vanadium-containing shale according to claim 1, characterized in that: The cylindrical filter screen (26) is stacked inside the replacement tube (24). Two sets of sealing gaskets (25) are provided and distributed at the top and bottom of the cylindrical filter screen (26). The cylindrical filter screen (26) is sealed by the sealing gaskets (25) and the inner wall of the replacement tube (24).

6. A clean production equipment with a waste gas purification filter for vanadium extraction from vanadium-bearing shale according to claim 1, characterized in that: The diameter of the top rod (23) is smaller than the diameter of the replacement tube (24). The lifting rod (22) drives the top rod (23) to slide into the interior of the replacement tube (24). The top rod (23) supports multiple sets of cylindrical filter screens (26) inside the replacement tube (24).

7. The clean production equipment with exhaust gas purification filter screen for extracting vanadium from vanadium-containing shale according to claim 1, characterized in that: The discharge baffle (32) is in the shape of a horn with an inclined angle. A notch is provided on the side of the discharge baffle (32) away from the guide plate (33). The guide plate (33) is in the shape of a triangle. The collection box (31) is located on one side of the notch of the discharge baffle (32), and the height of the top of the collection box (31) is lower than the height of the notch of the discharge baffle (32).