Simple micron emulsifying machine

Abstract

The utility model discloses a simple micron emulsifying machine, relates to emulsifying machine technical field, the simple micron emulsifying machine includes including emulsifying host, also including electric appliance control cabinet and pretreatment tank unit, the emulsifying host includes main pot frame, main pot frame one side is equipped with the emulsifying tank body, the upper end of emulsifying tank body is equipped with the emulsifying tank cover, the emulsifying tank cover is equipped with the pre-treatment tank unit, the pre-treatment tank unit is equipped with the pre-treatment tank unit. The emulsifying tank cover is provided with a homogenizer emulsifying rack; the pretreatment tank unit comprises an oil-water tank rack, and an oil tank and a water tank are mounted on the oil-water tank rack; according to the utility model, the electric appliance control cabinet and the emulsifying main machine are integrated on the main pot rack which can move through the rolling wheels, and the oil-water tank rack which can move through the rolling wheels is arranged, so that the position of the equipment can be quickly adjusted to adapt to different working sites, and the transportation is also convenient; according to the pneumatic lifting type emulsifying machine tank, a stirrer and a homogenizer can be conveniently maintained, and the inside of the tank can be conveniently cleaned after the tank body is used.

Description

Technical Field

[0001] This utility model relates to the technical field of emulsifiers, specifically a simple micron emulsifier. Background Technology

[0002] With the development of technology and the continuous improvement of industrial applications, simple micron emulsifiers are widely used in pharmaceutical, chemical, food, and daily chemical industries. They are used to disperse, mix, and shear raw materials. As society develops, various industries have increasingly higher requirements for equipment performance, user-friendliness, and automation. Making equipment more user-friendly, automated, and intelligent is one of the main tasks of the machinery manufacturing industry.

[0003] Traditional emulsifiers are often bulky and complex in structure, resulting in low efficiency in space utilization. This not only increases the production costs of enterprises but also limits their use in confined spaces. At the same time, the fixed design of the equipment greatly reduces its flexibility, making it difficult to move or adjust quickly according to production needs. In addition, the cleaning and maintenance process of traditional emulsifiers is cumbersome and requires a lot of time and manpower, which affects production efficiency. Utility Model Content

[0004] This invention provides a simple micron emulsifier, which has the advantages of being easy to move, having a freely adjustable equipment placement position, and being easy to clean the homogenizer stirring mechanism and emulsifying tank, thereby solving the problems of existing simple micron emulsifiers being large in size, inconvenient to move and place, and inconvenient to clean and maintain.

[0005] This utility model provides the following technical solution: a simple micron emulsifier, including an emulsifying main unit, and also including an electrical control cabinet integrated on the emulsifying main unit and a separately set pretreatment tank unit, wherein:

[0006] The emulsifying host includes a movable main pot frame, an emulsifying tank is installed on one side of the main pot frame, an emulsifying tank cover is provided on the upper end of the emulsifying tank, the emulsifying tank cover is perpendicular to and fits the emulsifying tank, and a homogenizer emulsifying frame that can be inserted into the emulsifying tank and rotated is installed at the bottom of the emulsifying tank cover.

[0007] The pretreatment tank unit includes a movable oil-water tank frame, on which oil tanks and water tanks for stirring and dispersing oil-water raw materials are installed. The oil tanks and water tanks are connected to the emulsification tank via pipes.

[0008] The electrical control cabinet is installed on the other side of the main boiler frame and is used to control the emulsifying host and the pretreatment tank unit.

[0009] As a preferred embodiment of this utility model, the upper end of the main pot frame is symmetrically equipped with pneumatic piston rods arranged on both sides of the emulsification tank, the output rod of the pneumatic piston rod is equipped with a crossbeam, and the emulsification tank cover is arranged at the bottom of the crossbeam.

[0010] As a preferred technical solution of this utility model, a reduction three-way seat and a high-speed motor are installed inside the crossbeam, a reduction motor is installed on the side of the reduction three-way seat, the emulsifying tank cover is fixed to the bottom of the reduction three-way seat, the high-speed motor and the reduction motor are connected by a transmission pulley, and the output end of the reduction motor is fixedly connected to the homogenizer emulsifying frame.

[0011] As a preferred technical solution of this utility model, the homogenizer emulsifying frame includes a stirring scraper frame and a plurality of stirring blades fixed in the stirring scraper frame, wherein the stirring scraper frame and the stirring blades are both fitted with the emulsifying tank.

[0012] As a preferred embodiment of this utility model, a bottom valve and a connecting valve are installed at the bottom of the emulsifying tank, and a rotary vane vacuum pump connected to the emulsifying tank is also installed at the upper end of the main pot frame. The rotary vane vacuum pump is connected to a vacuum buffer tank.

[0013] As a preferred embodiment of this utility model, an oil tank dispersion motor and a water tank dispersion motor are respectively installed on the upper end of the oil tank and the water tank, and valve fittings are installed at the bottom of both the oil tank and the water tank. The valve fittings are connected to the connecting valve through pipes.

[0014] As a preferred embodiment of this utility model, the electrical control cabinet includes internal electrical components and a touch screen box fixed on the top of the electrical control cabinet for operation and control.

[0015] As a preferred embodiment of this utility model, the bottom of both the main pot frame and the oil-water tank frame are equipped with multiple rollers, which are omnidirectional wheels.

[0016] Compared with the prior art, this utility model provides a simple micron emulsifier, which has the following beneficial effects:

[0017] 1. This utility model integrates an electrical control cabinet and an emulsifying host on a main pot frame that can be moved by rollers, and installs a movable oil-water tank frame that can be moved by rollers. This allows for quick adjustment of the equipment's position and placement to adapt to different work sites and facilitates transportation. The pneumatically lifting emulsifying tank facilitates maintenance of the agitator and homogenizer, and also makes it convenient to clean the inside of the tank after use.

[0018] 2. This utility model integrates an electrical control cabinet and an emulsifying host on a main pot frame that can be moved by rollers, and installs a movable oil-water tank frame that can be moved by rollers. This allows for quick adjustment of the equipment's position and placement, enabling the equipment to better adapt to different production needs and space conditions, improving the equipment's applicability and flexibility, and facilitating its movement and operation.

[0019] 3. This utility model allows the homogenizing and stirring device to be removed from the emulsifying tank via pneumatic lifting, which facilitates maintenance of the stirrer and homogenizer, as well as cleaning of the emulsifying tank after use, thus improving the efficiency of maintenance and tank cleaning. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the pretreatment tank unit of this utility model;

[0022] Figure 3 This is a schematic diagram of the electrical control cabinet structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the emulsifying host of this utility model;

[0024] Figure 5 This is a schematic diagram of the emulsification tank cover closing of the emulsification host of this utility model;

[0025] Figure 6 This is a top view of the emulsifying main unit of this utility model.

[0026] In the diagram: 1. Electrical control cabinet; 11. Electrical components; 12. Touch screen box; 2. Emulsifying main unit; 21. Main pot frame; 22. Pneumatic piston rod; 23. Tank bottom valve; 24. Emulsifying tank body; 25. Connecting valve; 26. Homogenizer emulsifying frame; 27. Crossbeam; 28. Gear motor; 29. ​​Gear tee seat; 210. Transmission pulley; 211. High-speed motor; 212. Emulsifying tank cover; 213. Agitator; 214. Agitator scraper frame; 215. Vacuum buffer tank; 216. Rotary vane vacuum pump; 3. Pretreatment tank unit; 31. Roller; 32. Oil-water tank frame; 33. Water tank; 34. Water tank dispersion motor; 35. Oil tank dispersion motor; 36. Oil tank; 37. Valves and fittings. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please refer to the appendix. Figure 1-6 It includes an emulsifying unit 2, an electrical control cabinet 1 integrated on the emulsifying unit 2, and a separately set pretreatment tank unit 3, wherein:

[0029] The emulsifying unit 2 includes a movable main pot frame 21. An emulsifying tank 24 is installed on one side of the main pot frame 21. An emulsifying tank cover 212 that can be lifted and lowered is provided on the upper end of the emulsifying tank 24. The emulsifying tank cover 212 is perpendicular to and fits the emulsifying tank 24. A homogenizer emulsifying frame 26 that can be inserted into the emulsifying tank 24 and rotates is installed at the bottom of the emulsifying tank cover 212.

[0030] The pretreatment tank unit 3 includes a movable oil-water tank frame 32, on which an oil tank 36 and a water tank 33 are installed for stirring and dispersing oil-water raw materials. The oil tank 36 and the water tank 33 are connected to the emulsification tank 24 through pipes.

[0031] Electrical control cabinet 1 is installed on the other side of the main boiler frame 21 and is used to control the emulsifying host 2 and the pretreatment tank unit 3.

[0032] Please refer to the appendix. Figure 4 The upper end of the main pot frame 21 is symmetrically equipped with pneumatic piston rods 22 on both sides of the emulsifying tank 24. A crossbeam 27 is installed at the end of the output rod of the pneumatic piston rod 22, and the emulsifying tank cover 212 is located at the bottom of the crossbeam 27.

[0033] Specifically, the crossbeam 27 is driven to rise and fall by the pneumatic piston rod 22, and is located at the bottom of the crossbeam 27 and rises and falls with the crossbeam 27.

[0034] Furthermore, a reduction tee seat 29 and a high-speed motor 211 are installed inside the crossbeam 27. A reduction motor 28 is installed on the side of the reduction tee seat 29. The emulsifying tank cover 212 is fixed to the bottom of the reduction tee seat 29. The high-speed motor 211 and the reduction motor 28 are connected by a transmission pulley 210. The output end of the reduction motor 28 is fixedly connected to the homogenizer emulsifying frame 26.

[0035] Furthermore, the homogenizer emulsifier frame 26 includes a stirring scraper frame 214 and a plurality of stirring blades 213 fixed within the stirring scraper frame 214. Both the stirring scraper frame 214 and the stirring blades 213 are fitted to the emulsification tank 24.

[0036] Specifically, after the high-speed motor 211 starts, it transmits power to the reduction three-way seat 29 through the transmission pulley 210. After the reduction is reduced by the reduction three-way seat 29 and the reduction motor 28, it drives the homogenizer and each stirring component.

[0037] Please refer to the appendix. Figure 4 The bottom of the emulsifying tank 24 is equipped with a bottom valve 23 and a connecting valve 25. The upper end of the main pot frame 21 is also equipped with a rotary vane vacuum pump 216 connected to the emulsifying tank 24. The rotary vane vacuum pump 216 is connected to a vacuum buffer tank 215.

[0038] Specifically, the rotary vane vacuum pump 216 creates a vacuum inside the emulsification tank to remove air bubbles from the material, prevent air from entering during the emulsification process, and improve product quality.

[0039] Please refer to the appendix. Figure 2 Oil tank 36 and water tank 33 are respectively equipped with oil tank dispersion motor 35 and water tank dispersion motor 34 at their upper ends. Both oil tank 36 and water tank 33 are equipped with valve fittings 37 at their bottoms. The valve fittings 37 are connected to the connecting valve 25 through pipes.

[0040] Please refer to the appendix. Figure 3 The electrical control cabinet 1 includes internal electrical components 11 and a touch screen box 12 fixed on the top of the electrical control cabinet 1 for operation and control. The high-speed motor 211, the geared motor 28, the pneumatic piston rod 22, the oil tank dispersion motor 35 and the water tank dispersion motor 34 are all electrically connected to the electrical control cabinet 1.

[0041] Please refer to the appendix. Figure 1-2 Both the main pot frame 21 and the oil and water tank frame 32 are equipped with multiple rollers 31 at their bottoms. The rollers 31 are omnidirectional wheels.

[0042] The working principle and usage process of this utility model are as follows: Before operation, ensure that the emulsifier and its components, such as the emulsification tank 24, the homogenizer emulsifier frame 26 and its installed stirring paddle 213 and stirring scraper frame 214, have been thoroughly cleaned and disinfected to avoid contamination. Then check whether the components of the equipment, such as the electrical control cabinet 1, the emulsification host 2, the oil and water tank 33, are in normal condition, and ensure that all valves and pipes are connected correctly.

[0043] The materials to be emulsified are placed into the oil tank 36 and water tank 33 of the oil-water tank 33 unit, respectively. According to the process requirements, the water tank dispersion motor 34 and the oil tank dispersion motor 35 are started through the controller cabinet to perform preliminary stirring and dissolution of the materials in the oil tank 36 and water tank 33 to ensure uniform distribution of the materials.

[0044] The material is then transported through a pipeline into the emulsification tank 24. The pneumatic piston rod 22 drives the crossbeam 27 to move downward, which in turn drives the emulsification tank cover 212 to move downward and fasten onto the emulsification tank 24. The rotary vane vacuum pump 216 is started to create a vacuum inside the emulsification tank to remove air bubbles from the material, prevent air from mixing in during the emulsification process, and improve product quality. Then, the high-speed motor 211 and the geared motor 28 of the emulsification host 2 are started. The transmission pulley 210 drives the stirring paddle 213 and the homogenizer 214 to perform high-speed stirring. Under the action of the homogenizer, the material in the emulsification tank is subjected to strong hydraulic shearing, centrifugal extrusion, impact and friction through the narrow gap between the stator and rotor, achieving efficient and uniform emulsification. This process needs to be repeated many times to ensure that the emulsion is stable and delicate.

[0045] Finally, shut down the equipment: After emulsification is complete, turn off the stirring motor, vacuum pump and other equipment in sequence, open the valve at the bottom of the emulsification tank, and output the emulsified material to the storage tank or packaging equipment. Open the emulsification tank cover 212 through the pneumatic piston rod 22 to facilitate the maintenance or cleaning of the agitator and homogenizer, and thoroughly clean the inside of the emulsification tank to ensure that there is no residue for the next use.

Claims

1. A simple microemulsifying machine comprising an emulsifying main machine (2), characterized in that, It also includes the electrical control cabinet (1) integrated on the emulsifying unit (2) and the independently set pretreatment tank unit (3), wherein: The emulsifying host (2) includes a movable main pot frame (21), an emulsifying tank (24) is installed on one side of the main pot frame (21), an emulsifying tank cover (212) is provided on the upper end of the emulsifying tank (24), the emulsifying tank cover (212) is perpendicular to and cooperates with the emulsifying tank (24), and a homogenizer emulsifying frame (26) that can be inserted into the emulsifying tank (24) and rotated is installed at the bottom of the emulsifying tank cover (212). The pretreatment tank unit (3) includes a movable oil-water tank frame (32), on which an oil tank (36) and a water tank (33) for stirring and dispersing oil-water raw materials are installed. The oil tank (36) and the water tank (33) are connected to the emulsification tank (24) through pipes. The electrical control cabinet (1) is installed on the other side of the main boiler frame (21) and is used to control the emulsifying host (2) and the pretreatment tank unit (3).

2. The simple microemulsifying machine according to claim 1, characterized in that: The main pot frame (21) is symmetrically equipped with pneumatic piston rods (22) on both sides of the emulsifying tank (24). A crossbeam (27) is installed at the end of the output rod of the pneumatic piston rod (22), and the emulsifying tank cover (212) is located at the bottom of the crossbeam (27).

3. The simple microemulsifying machine according to claim 2, characterized in that: The crossbeam (27) is equipped with a reduction three-way seat (29) and a high-speed motor (211). The reduction three-way seat (29) is equipped with a reduction motor (28) on its side. The emulsifying tank cover (212) is fixed to the bottom of the reduction three-way seat (29). The high-speed motor (211) and the reduction motor (28) are connected by a transmission pulley (210). The output end of the reduction motor (28) is fixedly connected to the homogenizer emulsifying frame (26).

4. The simple microemulsifying machine according to claim 3, characterized in that: The homogenizer emulsification frame (26) includes a stirring scraper frame (214) and a plurality of stirring paddles (213) fixed in the stirring scraper frame (214). The stirring scraper frame (214) and the stirring paddles (213) are both fitted with the emulsification tank (24).

5. The simple microemulsifying machine according to claim 4, characterized in that: The bottom of the emulsifying tank (24) is equipped with a bottom valve (23) and a connecting valve (25). The upper end of the main pot frame (21) is also equipped with a rotary vane vacuum pump (216) connected to the emulsifying tank (24). The rotary vane vacuum pump (216) is connected to a vacuum buffer tank (215).

6. The simple microemulsifying machine according to claim 1, characterized in that: The oil tank (36) and water tank (33) are respectively equipped with an oil tank dispersion motor (35) and a water tank dispersion motor (34) at their upper ends. The oil tank (36) and water tank (33) are respectively equipped with valve fittings (37) at their bottoms. The valve fittings (37) are connected to the connecting valve (25) through pipes.

7. The simple microemulsifying machine according to claim 1, characterized in that: The electrical control cabinet (1) includes internal electrical components (11) and a touch screen box (12) fixed on the top of the electrical control cabinet (1) for operation and control.

8. The simple microemulsifying machine according to claim 1, characterized in that: The bottom of both the main pot frame (21) and the oil and water tank frame (32) is equipped with multiple rollers (31), which are universal wheels.

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