Reaction kettle aerator pipe connecting device for preparing ferric trichloride

Abstract

The utility model discloses a reaction kettle aerator pipe connecting device for ferric trichloride preparation, which belongs to the technical field of ferric trichloride manufacture and comprises sealing devices, a connecting device and a fixing device, the sealing devices are arranged on two sides of the connecting device, the connecting device can be connected with a reaction kettle and an aerator pipe, and the connecting device comprises a connecting support and a connecting pipe. The connecting bracket is fixed on the side surface of the reaction kettle and can support the connecting pipe, one end of the connecting pipe is connected with an air inlet of the reaction kettle, and the other end is connected with the aerator pipe; the fixing clamp is arranged on the outer side of the connecting pipe and connected with the support, and the overall stability of the device can be guaranteed. According to the utility model, the connecting device comprises the connecting pipe and the connecting bracket, and the connecting bracket is fixed on the side surface of the reaction kettle to support and position the connecting pipe, so that the stability of the connecting pipe under the working conditions of high temperature, vibration and the like is ensured.

Description

Technical Field

[0001] This utility model relates to an aeration pipe connection device for a reaction vessel used in the preparation of ferric chloride, and belongs to the field of ferric chloride production technology. Background Technology

[0002] In the production of ferric chloride, the reactor is a crucial piece of equipment for ensuring complete reaction of raw materials and uniform gas-liquid mixing. To guarantee that gas can effectively enter the reactor and be evenly distributed during the reaction, it is usually necessary to transport and stir the reaction system through aeration pipes. Achieving a robust, sealed, and efficient connection between the reactor and the aeration pipes directly affects the mixing effect, temperature control, and the quality and production efficiency of the final product.

[0003] Currently, most manufacturing equipment uses a fixed bracket, connecting pipes, and sealing devices to form an aeration pipe connection system, connecting the aeration pipes to the air inlet of the reactor or the interface of the aeration device. This system generally fixes the connecting components with metal clamps, clips, or bolts, and sets sealing rings or gaskets at the interfaces.

[0004] Traditional fixing and sealing methods are prone to aging and loosening in high-temperature and highly corrosive reaction environments, failing to maintain stable airtightness over the long term. The simple structure of the connection device often results in uneven gas distribution, leading to poor mixing within the reactor and thus affecting the efficiency and quality of ferric chloride production. Furthermore, existing equipment experiences significant vibration during operation, seals are easily damaged, and maintenance costs are high. To address these issues, there is an urgent need for an improved reactor aeration pipe connection device to achieve a more robust, reliable, sealed, and uniform gas delivery effect. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a connection device for the aeration pipe of the reactor for the preparation of ferric chloride, which solves the problem of weak connection and poor sealing between the reactor and the aeration pipe.

[0006] The technical problem to be solved by this utility model is achieved by the following technical solution: a reactor aeration pipe connection device for the preparation of ferric chloride, comprising...

[0007] Sealing device, connecting device, fixing device,

[0008] The sealing device is located on both sides of the connecting device, the fixing device can fix the connecting device, and the connecting device can connect the reactor and the aeration pipe.

[0009] The connecting device includes a connecting bracket and a connecting pipe. The connecting bracket is fixed to the side of the reactor and can support the connecting pipe. One end of the connecting pipe is connected to the air inlet of the reactor, and the other end is connected to the aeration pipe.

[0010] The sealing device includes a sealing gasket, which is annular and disposed at both ends of the connecting pipe to ensure the sealing of the pipe joint.

[0011] The fixing device includes a fixing clamp, which is disposed on the outside of the connecting pipe and connected to the connecting bracket, thereby ensuring the overall stability of the device.

[0012] Preferably, the two ends of the connecting pipe are connected to the reactor or aeration pipe via flanges, and the sealing gasket is fixed at the connection of the flange.

[0013] Preferably, the connecting bracket has a flange on its side, and the fixing clamp also has a flange on its bottom side. The connecting bracket and the fixing clamp are connected by bolts.

[0014] Preferably, a diversion hole is provided on the inner side of the connecting pipe, and the diversion hole is arranged in a spiral shape on the inner side of the connecting pipe.

[0015] Preferably, the connecting bracket is fixed to the side of the reactor by bolts.

[0016] Preferably, the sealing gasket is made of polytetrafluoroethylene.

[0017] The beneficial effects of this utility model are:

[0018] (1) According to this utility model, the connecting device includes a connecting pipe and a connecting bracket. A flow divider hole is provided in the connecting pipe, which can fully disperse the gas entering the reactor and improve the gas-liquid mixing efficiency during the preparation of ferric chloride. The connecting bracket is fixed on the side of the reactor to support and position the connecting pipe, ensuring the stability of the connecting pipe under high temperature, vibration and other working conditions.

[0019] (2) Through this utility model, the sealing device includes a sealing gasket, which is made of polytetrafluoroethylene, greatly improving the sealing reliability in highly corrosive and high-temperature environments; the sealing gasket is installed between the connecting pipe 11 and the connecting flange interface of the reactor / aeration pipe to ensure that there is no gas leakage at the joint.

[0020] (3) Through this utility model, the fixing device includes a flange, a connecting shaft, and a buckle. The flange is connected to the flange bolt of the connecting bracket to achieve reinforcement of the outside of the connecting pipe. The connecting shaft and the buckle together clamp the connecting pipe in a ring-like manner to avoid loosening caused by vibration or thermal expansion and contraction, thereby improving the overall stability and service life of the device. It also improves the mixing efficiency and production capacity in the preparation process of ferric chloride, and reduces energy consumption and maintenance costs. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model.

[0022] Figure 2 This is a schematic diagram showing the connection between the sealing device and the connecting device of this utility model.

[0023] Figure 3 This is a side view of the connecting tube of this utility model.

[0024] Figure 4 This is a schematic diagram of the fixing device structure of this utility model.

[0025] Figure 5 This is a schematic diagram of the connecting bracket of this utility model.

[0026] In the diagram: 1-connecting device, 11-connecting pipe, 111-connecting flange, 112-diverting hole, 12-connecting bracket, 121-bolt, 122-flange, 2-sealing device, 3-fixing device, 31-flange, 32-connecting shaft, 33-buckle. Detailed Implementation

[0027] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0028] Example 1

[0029] like Figures 1-5 As shown, an aeration pipe connection device for a reactor used in the preparation of ferric chloride includes a sealing device 2, a connecting device 1, and a fixing device 3. The sealing device 2 is disposed on both sides of the connecting device 1, the fixing device 3 can fix the connecting device 1, and the connecting device 1 can connect the reactor and the aeration pipe.

[0030] Reference Figure 1 The connecting device 1 consists of a connecting pipe 11 and a connecting bracket 12, used to achieve a gas passage and a stable connection between the reactor and the aeration pipe. The sealing device 2 is located at both ends of the connecting pipe 11 to ensure a seal at the connection point, preventing gas leakage or external impurities from entering the reactor. The fixing device 3 is used to securely fix the connecting device 1, preventing loosening of the connection due to vibration or temperature changes, and ensuring stable overall operation.

[0031] The connecting pipe 11 is a hollow cylindrical pipe made of corrosion-resistant metal alloy. Connecting flanges 111 are provided at both ends of the connecting pipe 11. The connecting flanges 111 can be connected to the air inlet of the reactor or the flange of the aeration pipe and are firmly connected by bolts.

[0032] A flow divider hole 112 is provided inside the connecting pipe 11. Multiple flow divider holes 112 are arranged in a spiral pattern along the axial direction on the inner side of the connecting pipe 11. The flow divider holes 112 can be used to uniformly disperse the input gas flow and guide the gas to enter the reactor more evenly. The shape of the flow divider hole 112 is circular.

[0033] The diversion hole 112 can establish a gas delivery channel to ensure the aeration requirements in the reactor. The diversion hole 112 can be used to pre-distribute the gas and improve the mixing and mass transfer efficiency in the reactor. The connection flanges 111 at both ends and the sealing device 2 are used to ensure good sealing of the gas delivery process.

[0034] The connecting bracket 12 is U-shaped, and an extension bracket is provided at the bottom of the connecting bracket 12. The connecting bracket 12 has a U-shaped or frame structure and is made of high-temperature resistant and corrosion-resistant materials to ensure stable operation over a long period of time. A flange 112 is provided on the side of the connecting bracket 12, which extends to both sides and has a certain gap in the middle. The flange 112 can be fitted with the structure of the fixing device 3. Bolts 121 are provided on the side of the connecting bracket 112, which can fix the connecting bracket 12 to the side of the reactor or to the pre-drilled mounting holes on the reactor.

[0035] The connecting bracket 12 provides stable support for the connecting pipe 11, ensuring that the connecting pipe 11 can maintain the predetermined position and angle. It also facilitates the connection between the gas inlet and aeration pipe of the reactor. The connecting bracket 12 and the fixing device 3 are fitted with a flange to tighten and reinforce the outside of the connecting pipe.

[0036] The sealing device 2 mainly consists of a sealing gasket, which ensures good airtightness between the two ends of the connecting pipe 11 and the reactor or aeration pipe. In this embodiment, the sealing device 2 is typically annular, matching the size of the connecting flange 111, and can be embedded between the flange interfaces. The sealing gasket is made of polytetrafluoroethylene (PTFE) and is installed between the connecting flange 111 and the reactor inlet or aeration pipe flange. It is tightened with bolts to form a high-pressure contact surface, achieving a good sealing effect.

[0037] The sealing device 2 can prevent gas or liquid from leaking out during the reaction process, maintain the pressure and gas stability inside the reactor, prevent external air or impurities from entering the reactor, and maintain the purity and safety of the process.

[0038] The fixing device 3 is used to further fix and reinforce the connecting device 1, reducing loosening or displacement caused by vibration, thermal expansion and contraction, etc. The specific structure is as follows:

[0039] A flange 31 is provided on the bottom side of the fixing device 3. This flange 31 is a single protrusion that can cooperate with the flange 112 on the connecting bracket 12 and can be fixed by bolts. This ensures the stability of the connecting pipe 11 during operation.

[0040] In this embodiment, the fixing device 3 is semi-circular, and the fixing devices 3 are connected together by the connecting shaft 32 to ensure that the fixing device 3 can be installed on the surface of the connecting pipe 11.

[0041] The connecting shaft 31 is set on one side of the semicircle of the fixing device 3, and a buckle 33 is set on the other side of the semicircle. The buckle 33 can connect the fixing device 3, ensuring that the fixing device 3 does not loosen and does not shift under vibration.

[0042] The fixing device 3 can provide additional mechanical stability, enhance the overall vibration resistance of the connecting device 1, and offset the effects of thermal expansion and contraction on the connection parts under high temperature conditions through the pre-tightening design, thus maintaining airtightness and stability.

[0043] In this embodiment, the connecting bracket 12 is securely fixed to the side of the reactor or the reserved mounting hole by bolts 121. The bracket has a flange 122 for easy docking with the fixing device 3; the connecting pipe 11 has connecting flanges 111 at both ends, which dock with the reactor inlet flange or aeration pipe flange; a sealing gasket 2 is installed at the flange docking point, and a reliable seal is achieved by tightening bolts; the bottom side of the fixing device 3 has a flange 31, which is bolted to the flange 122 on the connecting bracket 12; the connecting shaft 32 and the buckle 33 contact the outer wall of the connecting pipe 11, forming a circumferential and pre-tightening fixation of the connecting pipe to prevent loosening during operation. When the aeration pipe delivers gas into the connecting pipe 11, the diversion hole 112 can disperse and distribute the high-speed gas flow to various areas of the pipe, reducing dead zones or uneven mixing caused by local high-speed jets; after entering the reactor, the gas exhibits a more uniform distribution, improving the gas-liquid contact efficiency during the preparation of ferric chloride and stabilizing the reaction conditions.

[0044] The connection between flange 111 and gasket 2 ensures high-pressure sealing at the joint, reducing the risk of gas or liquid leakage. Connecting bracket 12 provides positioning and support for connecting pipe 11, while fixing device 3 further enhances the system's vibration resistance, maintaining stability even in high-temperature and chemically corrosive environments. The diversion holes 112, arranged spirally or in multiple layers, effectively improve aeration and promote the efficiency of ferric chloride preparation in the reactor. The flange and bolt connections simplify component assembly and disassembly; the snap-fit ​​design also facilitates daily inspection, cleaning, and component replacement. The entire system is constructed from high-temperature and corrosion-resistant materials, enabling long-term stable operation in acidic or high-temperature environments used for ferric chloride preparation.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments, and various changes and modifications can be made without departing from the spirit and scope of this utility model. All such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for connecting the aeration pipe of a reactor for the preparation of ferric chloride, comprising: Sealing device, connecting device, fixing device, The sealing device is located on both sides of the connecting device, the fixing device can fix the connecting device, and the connecting device can connect the reactor and the aeration pipe. Its features are: The connecting device includes a connecting bracket and a connecting pipe. The connecting bracket is fixed to the side of the reactor and can support the connecting pipe. One end of the connecting pipe is connected to the air inlet of the reactor, and the other end is connected to the aeration pipe. The sealing device includes a sealing gasket, which is annular and disposed at both ends of the connecting pipe to ensure the sealing of the pipe joint. The fixing device includes a fixing clamp, which is disposed on the outside of the connecting pipe and connected to the connecting bracket, thereby ensuring the overall stability of the device.

2. The aeration pipe connecting device for the reaction kettle for preparing ferric chloride according to claim 1, characterized in that: The two ends of the connecting pipe are connected to the reactor or aeration pipe via flanges, and the sealing gasket is fixed at the connection of the flange.

3. The aeration pipe connecting device of the reaction kettle for preparing ferric chloride according to claim 1, characterized in that: The connecting bracket has a flange on its side, and the fixing clamp also has a flange on its bottom side. The connecting bracket and the fixing clamp are connected by bolts.

4. The aeration pipe connecting device of the reaction kettle for preparing ferric chloride according to claim 1, characterized in that: A flow divider hole is provided on the inner side of the connecting pipe, and the flow divider hole is arranged in a spiral shape on the inner side of the connecting pipe.

5. The aeration pipe connecting device of the reaction kettle for preparing ferric chloride according to claim 1, characterized in that: The connecting bracket is fixed to the side of the reactor with bolts.

6. The aeration pipe connecting device of the reaction kettle for preparing ferric chloride according to claim 1, characterized in that: The sealing gasket is made of polytetrafluoroethylene.

Images