Rapid curing device for UV paint

Abstract

The utility model provides a UV paint rapid curing device. A to-be-cured metal plate coated with UV paint is placed on a non-slip mat. After the two pressure sensors detect the pressure, the control mechanism controls the XYZ moving platform and the UV lamp beads to work. And the XYZ mobile platform drives the UV lamp panel to move above the to-be-cured metal plate coated with the UV paint through the driving plate so as to perform uniform and efficient ultraviolet irradiation on the to-be-cured metal plate coated with the UV paint. And after the XYZ moving platform and the UV lamp beads work for preset irradiation time, the control mechanism controls the XYZ moving platform and the UV lamp beads to stop working and controls the driving air cylinder to work. The driving air cylinder drives the ejection columns to move upwards through the driving sliding plate. In the process, each ejection column correspondingly moves upwards along the corresponding ejection hole and penetrates through the corresponding penetrating hole. And the metal plate on the non-slip mat is jacked up, so that the metal plate is conveniently taken down from the bearing table. The UV painting rapid curing device is simple and exquisite in structure, low in cost and convenient to take materials.

Description

Technical Field

[0001] This utility model relates to the field of UV curing, and in particular to a device for rapid curing of UV coatings. Background Technology

[0002] UV paint, or ultraviolet light curing paint for short, is named after its curing method. UV paint is a type of coating that cures rapidly into a film within seconds under ultraviolet light. Key characteristics of UV paint include: stable color and long-lasting appearance after strong ultraviolet curing; effectively solving problems of fading and color difference in paint surfaces; good smoothness; and a full, orange-peel-free finish. After application, UV paint requires irradiation using a UV curing device.

[0003] However, traditional UV curing devices, such as the technical solution protected by the patent application number CN202210584693.8 entitled "UV Curing Device", are complex in structure, expensive, and inconvenient for material handling. Utility Model Content

[0004] Therefore, it is necessary to provide a rapid UV coating curing device to address the technical problems of traditional UV curing devices, such as complex structure, high cost, and inconvenient material handling.

[0005] A UV coating rapid curing device includes: a receiving platform, a connecting plate, a UV irradiation mechanism, a pop-out mechanism, and a control mechanism.

[0006] The receiving platform has an ejection cavity, and a receiving groove is formed above the receiving platform. A plurality of ejection holes are evenly distributed at the bottom of the receiving groove, each ejection hole communicating with the ejection cavity. An anti-slip pad is provided within the receiving groove on the receiving platform, with the top of the anti-slip pad protruding from the receiving groove. Through holes are evenly distributed on the anti-slip pad, each through hole corresponding to an ejection hole. Detection grooves are formed on both sides of the bottom of the anti-slip pad.

[0007] The UV irradiation mechanism includes an XYZ moving platform, a drive plate, and a UV lamp plate; the XYZ moving platform is connected to the end of the connecting plate away from the receiving platform; the XYZ moving platform is driven to connect to the UV lamp plate through the drive plate; a plurality of UV lamp beads are evenly arranged on the UV lamp plate.

[0008] The ejection mechanism is disposed within the ejection cavity; the ejection mechanism includes a drive cylinder, a drive slide plate, several ejection columns, and two pressure sensors; the drive cylinder is connected to the bottom of the ejection cavity, and the drive cylinder is driven to each ejection column via the drive slide plate; the drive slide plate is adapted to the ejection cavity, and the drive slide plate is inserted into the ejection cavity and slidably connected to the receiving platform; both the ejection hole and the through hole are adapted to the ejection column; each ejection column is correspondingly inserted into one of the ejection holes and slidably connected to the receiving platform; each ejection column can correspondingly pass through one of the through holes; both pressure sensors are connected to the bottom of the receiving groove, and each pressure sensor is correspondingly disposed within one of the detection grooves;

[0009] The control mechanism is located on the side wall of the receiving platform, and the XYZ moving platform, each of the UV lamp beads, the driving cylinder, and the two pressure sensors are all electrically connected to the control mechanism.

[0010] In one embodiment, the top of the anti-slip pad is provided with anti-slip texture.

[0011] In one embodiment, the anti-slip pad is a soft rubber pad.

[0012] In one embodiment, the anti-slip pad is a soft silicone pad.

[0013] In one embodiment, the anti-slip mat is a soft plastic mat.

[0014] In one embodiment, the drive slide plate is a rectangular plate-like structure.

[0015] In one embodiment, the drive slide plate is a circular plate-shaped structure.

[0016] In one embodiment, the ejector column is a cylindrical structure.

[0017] In one embodiment, the ejector post is a quadrangular prism structure.

[0018] In one embodiment, the drive board is a rectangular plate structure.

[0019] In the operation of the aforementioned UV coating rapid curing device, a metal plate coated with UV paint is placed on an anti-slip mat. After two pressure sensors detect the pressure, the control mechanism activates the XYZ moving platform and each UV lamp. The XYZ moving platform, via a drive plate, moves the UV lamp plate above the UV-coated metal plate to provide uniform and efficient UV irradiation. After a preset irradiation time, the control mechanism stops the XYZ moving platform and UV lamps and activates the drive cylinder. The drive cylinder drives the ejector columns upwards via a drive slide. During this process, each ejector column moves upwards along an ejector hole and passes through a through hole, lifting the metal plate from the anti-slip mat for easy removal from the receiving platform. The aforementioned UV coating rapid curing device features a simple and ingenious structure, low cost, and convenient material handling. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a UV coating rapid curing device in one embodiment;

[0021] Figure 2 This is a partial structural schematic diagram of a UV coating rapid curing device in one embodiment. Detailed Implementation

[0022] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0027] Please refer to the following: Figures 1 to 2 This utility model provides a UV coating rapid curing device 10, which includes: a receiving platform 100, a connecting plate 200, a UV irradiation mechanism 300, a pop-out mechanism 400, and a control mechanism 500.

[0028] The receiving platform 100 has an ejection cavity 101, and a receiving groove 102 is formed above the receiving platform 100. A plurality of ejection holes 103 are evenly formed at the bottom of the receiving groove 102, and each ejection hole 103 communicates with the ejection cavity 101. An anti-slip pad 110 is provided within the receiving groove 102 of the receiving platform 100, with the top of the anti-slip pad 110 protruding from the receiving groove 102. In this embodiment, the top of the anti-slip pad 110 is provided with anti-slip texture to further increase its anti-slip performance. The anti-slip pad 110 is a soft rubber pad, which has a certain elasticity, good toughness, and excellent anti-slip performance, increasing the friction between the pad and the metal plate while protecting it. In another embodiment, the anti-slip pad 110 is a soft silicone pad. In yet another embodiment, the anti-slip pad 110 is a soft plastic pad. The anti-slip mat 110 has evenly spaced through holes 104, each through hole 104 corresponding to a top hole 103. Detection grooves 105 are provided on both sides of the bottom of the anti-slip mat 110.

[0029] The UV irradiation mechanism 300 includes an XYZ moving platform 310, a drive plate 320, and a UV lamp plate 330. The XYZ moving platform 310 is connected to the end of the connecting plate 200 away from the receiving platform 100. In this embodiment, the drive plate 320 is a rectangular plate structure. The XYZ moving platform 310 is driven to connect to the UV lamp plate 330 through the drive plate 320. A plurality of UV lamp beads 331 are evenly disposed on the UV lamp plate 330.

[0030] The ejection mechanism 400 is disposed within the ejection cavity 101. The ejection mechanism 400 includes a drive cylinder 410, a drive slide plate 420, several ejection posts 430, and two pressure sensors 440. The drive cylinder 410 is connected to the bottom of the ejection cavity 101, and is driven by the drive slide plate 420 to each ejection post 430. In this embodiment, the drive slide plate 420 is a rectangular plate structure. In another embodiment, the drive slide plate 420 is a circular plate structure. The drive slide plate 420 is adapted to the ejection cavity 101, inserted into the ejection cavity 101, and slidably connected to the receiving platform 100. In this embodiment, the ejection posts 430 are cylindrical structures. In another embodiment, the ejection posts 430 are quadrangular prism structures. The ejection hole 103 and the through hole 104 are both adapted to the ejection posts 430. Each ejector post 430 is inserted into an ejector hole 103 and slidably connected to the receiving platform 100. Each ejector post 430 can pass through a through hole 104. Both pressure sensors 440 are connected to the bottom of the receiving groove 102, and each pressure sensor 440 is set in a detection groove 105.

[0031] The control mechanism 500 is located on the side wall of the receiving platform 100. The XYZ moving platform 310, each UV lamp bead 331, the drive cylinder 410, and the two pressure sensors 440 are all electrically connected to the control mechanism 500. It should be noted that in this embodiment, the control mechanism 500 is a lower-level machine, specifically a PLC. In another embodiment, the control mechanism 500 is a microcontroller. In other embodiments, the control mechanism 500 includes a higher-level machine and a lower-level machine, which are electrically connected. The control mechanism 500 controls the XYZ moving platform 310, each UV lamp bead 331, the drive cylinder 410, and the two pressure sensors 440 to work in a coordinated manner to ensure the stable operation of the UV coating rapid curing device 10.

[0032] During operation, the aforementioned UV coating rapid curing device 10 places the UV-coated metal plate to be cured onto the anti-slip mat 110. After the two pressure sensors 440 detect the pressure, the control mechanism 500 controls the XYZ moving platform 310 and each UV lamp bead 331 to operate. The XYZ moving platform 310 drives the UV lamp plate 330 to move above the UV-coated metal plate to be cured via the drive plate 320, so as to uniformly and efficiently irradiate the UV-coated metal plate with ultraviolet light. After the XYZ moving platform 310 and each UV lamp bead 331 have operated for a preset irradiation time, the control mechanism 500 controls the XYZ moving platform 310 and each UV lamp bead 331 to stop operating and controls the drive cylinder 410 to operate. The drive cylinder 410 drives each ejector column 430 to move upward via the drive slide plate 420. During this process, each ejector column 430 moves upward along an ejector hole 103 and passes through a through hole 104. The metal plate on the anti-slip mat 110 is lifted up to facilitate removal of the metal plate from the receiving platform 100. The aforementioned UV coating rapid curing device 10 has a simple and ingenious structure, low cost, and is easy to handle.

[0033] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0034] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A UV paint quick curing device, characterized in that, include: The receiving platform, connecting plate, UV irradiation mechanism, ejection mechanism, and control mechanism; The receiving platform has an ejection cavity, and a receiving groove is formed above the receiving platform. A plurality of ejection holes are evenly distributed at the bottom of the receiving groove, each ejection hole communicating with the ejection cavity. An anti-slip pad is provided within the receiving groove on the receiving platform, with the top of the anti-slip pad protruding from the receiving groove. Through holes are evenly distributed on the anti-slip pad, each through hole corresponding to an ejection hole. Detection grooves are formed on both sides of the bottom of the anti-slip pad. The UV irradiation mechanism includes an XYZ moving platform, a drive plate, and a UV lamp plate; the XYZ moving platform is connected to the end of the connecting plate away from the receiving platform; the XYZ moving platform is driven to connect to the UV lamp plate through the drive plate; a plurality of UV lamp beads are evenly arranged on the UV lamp plate; The ejection mechanism is disposed within the ejection cavity; the ejection mechanism includes a drive cylinder, a drive slide plate, several ejection columns, and two pressure sensors; the drive cylinder is connected to the bottom of the ejection cavity, and the drive cylinder is driven to each ejection column via the drive slide plate; the drive slide plate is adapted to the ejection cavity, and the drive slide plate is inserted into the ejection cavity and slidably connected to the receiving platform; both the ejection hole and the through hole are adapted to the ejection column; each ejection column is correspondingly inserted into one of the ejection holes and slidably connected to the receiving platform; each ejection column can correspondingly pass through one of the through holes; both pressure sensors are connected to the bottom of the receiving groove, and each pressure sensor is correspondingly disposed within one of the detection grooves; The control mechanism is located on the side wall of the receiving platform, and the XYZ moving platform, each of the UV lamp beads, the driving cylinder, and the two pressure sensors are all electrically connected to the control mechanism.

2. The UV paint shop rapid curing apparatus of claim 1, wherein, The top of the anti-slip mat is provided with anti-slip texture.

3. The UV paint shop rapid curing device of claim 1, wherein, The anti-slip mat is a soft rubber mat.

4. The UV paint shop rapid curing device of claim 1, wherein, The anti-slip mat is a soft silicone mat.

5. The UV paint shop rapid curing device of claim 1, wherein, The anti-slip mat is a soft plastic mat.

6. The UV paint shop rapid curing device of claim 1, wherein, The drive slide plate is a rectangular plate-shaped structure.

7. The UV paint shop rapid curing device of claim 1, wherein, The drive slide plate is a circular plate structure.

8. The UV paint shop rapid curing device of claim 1, wherein, The ejector column is a cylindrical structure.

9. The UV paint shop rapid curing device of claim 1, wherein, The ejector column is a quadrangular prism structure.

10. The UV paint shop rapid curing device of claim 1, wherein, The drive board is a rectangular plate structure.

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