Detection machine for screen processing

Abstract

The utility model discloses a detection machine for screen processing, and relates to the technical field of screen processing equipment. The conveying device comprises a transmission frame, a conveying belt is arranged in an inner cavity of the transmission frame, and a support is fixedly connected to the top of the transmission frame. A detection assembly is arranged on the surface of the conveying belt. According to the utility model, through a combined detection mode of the infrared sensor, the laser scanner and the CCD camera lens adopted by the detection assembly, a plurality of indexes such as light transmission uniformity, scratch depth and color deviation of the screen can be synchronously detected, the comprehensiveness and accuracy of detection are obviously improved, the problem of easy missing detection of a traditional single detection mode is effectively solved, and the detection efficiency is improved. Meanwhile, the pushing-out assembly can quickly and accurately push the unqualified screens to a collecting area through the non-contact air injection sorting design driven by an air pump, secondary damage possibly caused by mechanical clamping is avoided, the sorting efficiency is greatly improved, and full-process automation of detection and sorting is achieved.

Description

Technical Field

[0001] This utility model belongs to the technical field of screen processing equipment, and in particular relates to a testing machine for screen processing. Background Technology

[0002] A screen is an electronic display device used to display information, images, videos, or other visual content. It is usually composed of a series of pixels and presents images through different optical or electronic means. Screens are widely used in various electronic devices such as televisions, computers, mobile phones, tablets, and billboards. Its working principle is to excite the display unit by using a backlight or self-emissive material (such as OLED) to control the brightness and color of each pixel to generate a visible image.

[0003] In the prior art, Chinese Patent Publication No. CN207423492U discloses an inspection machine for screen processing, including a machine body, an inspection platform for placing the screen, and an inspection mechanism for inspecting the screen. The inspection mechanism can move towards or away from the inspection platform. The inspection machine for screen processing of this utility model has an inspection mechanism that can move relative to the inspection platform, making inspection more convenient and achieving better results.

[0004] However, the above-mentioned device still has the following problems in its implementation: During the detection process, the system performs single light transmission detection from above the screen through the main camera and auxiliary camera, which cannot simultaneously and comprehensively detect multiple complex defects such as scratch depth and color difference of the screen. This limits the accuracy and comprehensiveness of the detection effect and may cause some defects to be missed in time. Secondly, during the detection process, once a problem is found in the screen, the system cannot automatically separate or remove the defective screen. Manual intervention is still required to remove the defective screen for subsequent processing. This operation not only increases the workload of manual intervention, but also greatly affects the detection efficiency.

[0005] To address these issues, we provide an inspection machine for screen processing. Utility Model Content

[0006] The purpose of this invention is to provide an inspection machine for screen processing. By combining the inspection component and the ejection component, it solves the problems of existing inspection machines for screen processing, such as limited inspection methods and the inability to automatically separate defective screens.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0008] This utility model relates to an inspection machine for screen processing, comprising a transmission frame, an inner cavity of which is provided with a conveyor belt, and a bracket fixedly connected to the top of the transmission frame; an inspection component is provided on the surface of the conveyor belt, the inspection component including a placement frame fixedly connected to the surface of the conveyor belt, an infrared sensor fixedly connected to the bottom of the placement frame, and a laser scanner fixedly connected to one side of the inner cavity of the placement frame, the inspection component being used to perform multi-faceted inspection of the screen; an ejection component is provided on the top of the transmission frame, the ejection component including a support plate fixedly connected to one side of the top of the transmission frame, an air pump fixedly connected to one side of the transmission frame, and a jet nozzle fixedly connected to one side of the support plate, the ejection component being used to eject screens that fail the inspection.

[0009] The present invention is further configured such that a top frame is fixedly connected to the bottom of the bracket, and a CCD camera lens is fixedly connected to the bottom of the top frame.

[0010] The present invention is further configured such that a push-out port is provided on one side of the transmission frame, and a connecting plate is fixedly connected to one side of the push-out port.

[0011] The present invention is further configured such that a collection frame is fixedly connected to the other side of the ejection port, a support block is fixedly connected to the bottom of the collection frame, and one side of the support block is fixedly connected to one side of the bottom of the transmission frame.

[0012] The present invention is further configured such that a locking groove is provided on both sides of the inner cavity of the placement frame, and one side of the laser scanner is fixedly connected to one side of the inner cavity of the locking groove.

[0013] The present invention is further configured such that the output end of the air pump is connected to an air pipe, and one end of the air pipe is connected to the input end of the jet head.

[0014] The present invention is further provided that the transmission frame is fixedly connected to the four sides of the bottom, and the bottom of the support legs is provided with anti-slip texture.

[0015] The present invention has the following beneficial effects.

[0016] 1. This utility model utilizes a combination of infrared sensors, laser scanners, and CCD camera lenses in its detection components to simultaneously detect multiple indicators of the screen, such as light transmission uniformity, scratch depth, and color deviation. This significantly improves the comprehensiveness and accuracy of the detection, effectively solving the problem of missed detections in traditional single-detection methods. Furthermore, the component employs a non-contact air-jet sorting design driven by an air pump, which can quickly and accurately push defective screens to the collection area. This not only avoids secondary damage that may be caused by mechanical clamping but also greatly improves sorting efficiency, achieving full automation of the detection and sorting process.

[0017] 2. This utility model uses a multi-sensor collaborative detection scheme, which significantly improves the detection accuracy compared to traditional single detection methods. After adopting a pneumatic non-contact sorting mechanism, the sorting speed is increased, which is more efficient than manual sorting. At the same time, it reduces the screen damage rate during the sorting process. This integrated design is particularly suitable for screen production lines that require high-precision detection and efficient sorting. It significantly reduces labor costs and production losses while ensuring product quality.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0020] Figure 1 This is a perspective view of an inspection machine used for screen processing.

[0021] Figure 2 This is a schematic diagram of the surface structure of the transmission frame in a testing machine used for screen processing.

[0022] Figure 3 This is an exploded view of the surface structure of a support in a testing machine used for screen processing.

[0023] Figure 4 This is a schematic diagram of the internal structure of a placement frame in a testing machine used for screen processing.

[0024] Figure 5 This is an exploded view of the transmission frame and conveyor belt in an inspection machine used for screen processing.

[0025] In the attached diagram: 1. Transmission frame; 2. Conveyor belt; 3. Support frame; 4. Placement frame; 5. Infrared sensor; 6. Laser scanner; 7. Support plate; 8. Air pump; 9. Jet nozzle; 10. Top frame; 11. CCD camera lens; 12. Push-out port; 13. Connecting plate; 14. Collection frame; 15. Engaging slot; 16. Air pipe; 17. Support leg. Detailed Implementation

[0026] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1

[0028] Please see Figures 1-5This utility model relates to an inspection machine for screen processing, comprising a transmission frame 1, a conveyor belt 2 disposed within the inner cavity of the transmission frame 1, and the transmission frame 1 and the conveyor belt 2 being driven by an external drive structure. A bracket 3 is fixedly connected to the top of the transmission frame 1. An inspection component is disposed on the surface of the conveyor belt 2, including placement frames 4 fixedly connected to the surface of the conveyor belt 2. Multiple rubber placement frames 4 are fixedly attached to the surface of the conveyor belt 2, which can protect the screen to be inspected to a certain extent and can be moved by the conveyor belt 2 without being affected at corners. An infrared sensor 5 is fixedly connected to the bottom of the placement frame 4. Infrared sensor 5 is used to detect light transmittance, and laser scanner 6 is fixedly connected to one side of the inner cavity of placement frame 4. Laser scanner 6 is used to measure scratch depth. The detection component is used to perform multi-faceted detection on the screen. The top of transmission frame 1 is provided with a push-out component, which includes a support plate 7 fixedly connected to one side of the top of transmission frame, an air pump 8 fixedly connected to one side of transmission frame, and a jet nozzle 9 fixedly connected to one side of support plate 7. The air pump 8 and jet nozzle 9 can blow air to one side of the screen, so that the screen can be pushed into collection frame 14. The push-out component is used to push out screens that fail the detection.

[0029] Example 2

[0030] Please see Figures 1-5 Based on embodiment 1, a top frame 10 is fixedly connected to the bottom of the bracket 3, and a CCD camera lens 11 is fixedly connected to the bottom of the top frame 10. The CCD camera lens 11 is used to analyze color difference, thereby performing multi-angle detection of the screen. A push-out port 12 is opened on one side of the transmission frame 1, and a connecting plate 13 is fixedly connected to one side of the push-out port 12. The connecting plate 13 allows the placement frame 4 and the collection frame 14 to communicate, facilitating the push-out of the screen. A collection frame 14 is fixedly connected to the other side of the push-out port 12, and a support block is fixedly connected to the bottom of the collection frame 14. One side of the support block is connected to... The bottom side of the transmission frame 1 is fixedly connected. The support block supports the collection frame 14. The inner cavity of the placement frame 4 is provided with locking grooves 15 on both sides. The locking grooves 15 can lock the screen of the corresponding size to avoid clamping the screen and causing damage. One side of the laser scanner 6 is fixedly connected to one side of the inner cavity of the locking groove 15. The output end of the air pump 8 is connected to the air pipe 16. One end of the air pipe 16 is connected to the input end of the air jet head 9. The bottom of the transmission frame 1 is fixedly connected with support legs 17. The support legs 17 are used to support the entire transmission frame 1. The bottom of the support legs 17 is provided with anti-slip texture.

[0031] The working principle of this utility model is as follows: The screen to be inspected is first placed in the anti-slip placement frame 4 on the surface of the conveyor belt 2 and moves at a constant speed to the inspection station with the conveyor belt 2. At this time, the bottom infrared sensor 5 detects the uniformity of light transmission of the screen, the side laser scanner 6 simultaneously measures the scratch depth, and the top CCD camera lens 11 collects the color data of the screen surface. The three sets of sensors transmit the detection data to the control system in real time for comprehensive analysis. When a defective product is identified, the screen is conveyed to the position of the air jet 9 through the conveyor belt 2. The control system immediately triggers the air pump 8 device, and the air jet 9 generates a directional airflow to accurately blow the defective screen into the inclined collection frame 14 through the push-out port 12, completing the non-destructive sorting. The qualified products continue to be transported to the next process with the conveyor belt 2. The whole process realizes a fully automatic closed-loop operation from inspection to sorting.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An inspection machine for screen processing, comprising a transmission frame (1), characterized in that: The transmission frame (1) cavity is provided with a conveyor belt (2), the transmission frame (1) top fixedly connected with support (3); The surface of the conveyor belt (2) is provided with a detection assembly, which comprises a placing frame (4) fixedly connected to the surface of the conveyor belt (2), an infrared sensor (5) fixedly connected to the bottom of the placing frame (4), and a laser scanner (6) fixedly connected to one side of the inner cavity of the placing frame (4), which is used for multi-aspect detection of the screen through the detection assembly; The top of the transmission frame (1) is provided with a push-out assembly, which comprises a support plate (7) fixedly connected to one side of the top of the transmission frame, a gas pump (8) fixedly connected to one side of the transmission frame, and a jet head (9) fixedly connected to one side of the support plate (7), which is used for pushing out the unqualified screen through the push-out assembly.

2. The detection machine for screen processing according to claim 1, characterized in that: The bottom of the support (3) is fixedly connected with a top frame (10), and the bottom of the top frame (10) is fixedly connected with a CCD camera lens (11).

3. The detection machine for screen processing according to claim 1, characterized in that: One side of the transmission frame (1) is provided with a push-out port (12), and one side of the push-out port (12) is fixedly connected with a connecting plate (13).

4. The testing machine for screen processing according to claim 3, characterized in that: The other side of the push-out port (12) is fixedly connected with a collecting frame (14), and the bottom of the collecting frame (14) is fixedly connected with a supporting block, and one side of the supporting block is fixedly connected with one side of the bottom of the transmission frame (1).

5. The detecting machine for screen processing according to claim 1, wherein: The inner cavity of the placing frame (4) is provided with a clamping groove (15) on both sides, and one side of the laser scanner (6) is fixedly connected with one side of the inner cavity of the clamping groove (15).

6. The testing machine for screen processing according to claim 1, wherein: The output end of the gas pump (8) is communicated with a gas pipe (16), and one end of the gas pipe (16) is communicated with the input end of the jet head (9).

7. The detecting machine for screen processing according to claim 1, wherein: The bottom of the transmission frame (1) is fixedly connected with supporting legs (17) around, and the bottom of the supporting legs (17) is provided with anti-skid lines.

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