Die deslagging equipment

Abstract

The utility model provides mold deslagging equipment, which belongs to the technical field of biscuit production and comprises a bearing mechanism, a base, an adjusting component arranged at the top of the base and used for adjusting deslagging angles, a supporting rod fixedly mounted on the outer side of the adjusting component and an air cylinder used for driving the adjusting component. And the spraying and removing mechanism comprises an air spraying machine shell and a crushing assembly which is arranged on the air spraying machine shell and used for preventing the interior of the air spraying machine shell from being blocked. Flour chippings, sugar or grease cakes entering the air jet machine shell can be actively smashed through the spiral blade, and hardening and accumulation of the flour chippings, the sugar or the grease cakes are prevented. The vibration assembly continuously loosens residues possibly attached to the inner wall of the pipeline through high-frequency micro-vibration, and initial blockage is avoided. The detachable design of the filter assembly can timely collect crushed residues, prevents secondary pollution, solves the problem that the cleaning effect is reduced due to blockage, and is suitable for operation scenes where viscous residues are easily generated in high-temperature and high-humidity environments such as biscuit production.

Description

Technical Field

[0001] This utility model belongs to the technical field of biscuit production, specifically relating to a mold slag removal device. Background Technology

[0002] In the biscuit production process in the food industry, mold cleaning equipment is a key auxiliary device. It is mainly used to efficiently remove residual dough crumbs, grease or baking residue from the surface of the mold, so as to ensure that the biscuits produced later are intact in shape, have a smooth surface and meet hygiene standards. It can quickly complete mold cleaning on a continuous production line, avoiding the inefficiency and cross-contamination risks of manual cleaning.

[0003] Currently, internal blockage is a common but easily overlooked problem in the airflow cleaning system of mold descaling equipment. During biscuit production, flour crumbs, sugar, or oil can easily enter the equipment and gradually adhere to it. Especially in high-temperature and high-humidity environments, these residues harden and clump together, causing the airflow channels to narrow or completely block. In the initial stages of blockage, the airflow pressure only drops slightly, and the impact on cleaning effectiveness is not easily noticeable. However, as the blockage worsens, the spray angle and coverage area of ​​the equipment also shift, making it impossible to effectively remove residue from localized areas of the mold. Utility Model Content

[0004] The purpose of this invention is to provide a mold slag removal device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A mold slag removal device, comprising,

[0007] The supporting mechanism includes a base, an adjustment component disposed on the top of the base for adjusting the slag removal angle, a support rod fixedly installed on the outside of the adjustment component, and a cylinder for driving the adjustment component;

[0008] The spraying mechanism includes a jet housing, a crushing component disposed on the jet housing to prevent blockage inside, a vibration component used in conjunction with the crushing component, and a filter component disposed on the outside of the jet housing.

[0009] The crushing assembly includes a limiting disc fixedly installed in the inner cavity of the jet housing, a shaft rotatably installed in the inner cavity of the limiting disc, a cutter holder fixedly installed on the outside of the shaft, and a spiral blade movably installed in the groove of the cutter holder.

[0010] As a preferred embodiment of the present invention, the spraying mechanism further includes a connecting pipe fixedly installed on one side of the jet housing, a spray pipe fixedly installed on the other side of the jet housing, and a nozzle head fixedly installed at the end of the spray pipe.

[0011] As a preferred embodiment of the present invention, the vibration assembly includes a chassis fixedly installed in the inner cavity of the jet housing, vibration springs arranged in a ring and fixedly installed on the top of the chassis, a connecting plate fixedly installed on the top of the vibration springs, and a protrusion fixedly installed on the top of the connecting plate.

[0012] As a preferred embodiment of this utility model, the vibration assembly further includes a turntable fixedly installed on the outer side of the tool holder end, a toothed block fixedly installed on the bottom of the turntable, and a limiting plate fixedly installed on the outer side of the chassis for controlling the vibration range of the vibration spring.

[0013] As a preferred embodiment of this utility model, the bearing mechanism further includes a drive guide rail fixedly installed on the outside of the support rod, a support plate fixedly connected to the drive guide rail via a drive slider, a support column fixedly installed on the outside of the support plate, and an air delivery hose for connecting an external air pump.

[0014] In a preferred embodiment of this utility model, the end of the connecting pipe is fixedly connected to the outside of the support column, and the connecting pipe is fixedly connected to the air supply hose and they are interconnected.

[0015] As a preferred embodiment of the present invention, the filter assembly includes a sleeve fixedly installed at the bottom of the jet housing, a collection filter bag movably fitted inside the sleeve cavity, and a shell movably fitted outside the sleeve.

[0016] As a preferred embodiment of this utility model, the adjustment assembly includes a rotating shaft seat fixedly installed on the top of the base, a limiting seat fixedly installed on the outside of the base, and a limiting rod hinged to the outside of the limiting seat, one end of the limiting rod being hinged to the outside of the support rod.

[0017] Compared with existing technologies, the advantages of this invention are as follows: the spiral blades actively pulverize flour scraps, sugar or oil clumps entering the jet casing, preventing them from hardening and accumulating; the vibration component continuously loosens residues that may adhere to the inner wall of the pipe through high-frequency micro-vibration, avoiding initial blockage. The detachable design of the filter component allows for timely collection of pulverized residues, preventing secondary pollution and solving the problem of reduced cleaning effectiveness caused by blockage. It is suitable for high-temperature and high-humidity environments such as biscuit production where sticky residues are easily generated. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0021] Figure 3 This is a partial cross-sectional view of the jet fuselage structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the crushing component and vibration component of this utility model;

[0023] Figure 5 This is a schematic diagram of the filter assembly structure of this utility model.

[0024] In the picture:

[0025] 100. Bearing mechanism; 110. Base; 120. Adjustment component; 121. Rotating shaft seat; 122. Limit seat; 123. Limit rod; 130. Support rod; 140. Cylinder; 150. Drive guide rail; 160. Support plate; 170. Support column; 180. Air supply hose;

[0026] 200. Spraying mechanism; 210. Jet housing; 220. Crushing assembly; 221. Limiting plate; 222. Shaft; 223. Knife holder; 224. Spiral blade; 230. Vibration assembly; 231. Chassis; 232. Vibration spring; 233. Connecting plate; 234. Protrusion; 235. Turntable; 236. Tooth block; 237. Limiting plate; 240. Filter assembly; 241. Compression sleeve; 242. Collection filter bag; 243. Housing; 250. Connecting pipe; 260. Spray pipe; 270. Nozzle head. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0030] Example

[0031] Reference Figures 1-5 This is the first embodiment of the present invention, which provides a mold slag removal device, including,

[0032] The supporting mechanism 100 includes a base 110, an adjustment component 120 disposed on the top of the base 110 for adjusting the slag removal angle, a support rod 130 fixedly installed on the outside of the adjustment component 120, and a cylinder 140 for driving the adjustment component 120.

[0033] The spraying mechanism 200 includes a jet housing 210, a crushing component 220 disposed in the jet housing 210 to prevent blockage inside, a vibration component 230 used in conjunction with the crushing component 220, and a filter component 240 disposed on the outside of the jet housing 210.

[0034] The crushing assembly 220 includes a limiting plate 221 fixedly installed in the inner cavity of the jet housing 210, a shaft 222 rotatably installed in the inner cavity of the limiting plate 221, a cutter holder 223 fixedly installed on the outside of the shaft 222, and a spiral blade 224 movably installed in the groove of the cutter holder 223.

[0035] Among them, the jet housing 210, as the core component, provides a closed working environment for the airflow and the crushing component 220, preventing debris from splashing. The crushing component 220 effectively crushes the clumps of residue that may clog the nozzle through the rotation of the spiral blades 224, ensuring that the airflow channel is unobstructed. The vibration component 230 works in conjunction with the crushing component 220. With the cooperation of the vibration spring 232 and the protrusion 234, the blade holder 223 generates high-frequency micro-vibration, further preventing debris accumulation and improving the slag removal efficiency. The filter component 240 can collect the crushed residue, preventing it from re-entering the airflow system, and at the same time, it is easy to clean and maintain.

[0036] Specifically, the spraying mechanism 200 also includes a connecting pipe 250 fixedly installed on one side of the jet housing 210, a nozzle 260 fixedly installed on the other side of the jet housing 210, and a nozzle head 270 fixedly installed at the end of the nozzle 260.

[0037] The optimized layout of the connecting pipe 250, nozzle 260 and nozzle head 270 ensures concentrated airflow and improves cleaning accuracy.

[0038] Furthermore, the vibration assembly 230 includes a chassis 231 fixedly installed inside the jet housing 210, a vibration spring 232 fixedly installed in a ring on the top of the chassis 231, a connecting plate 233 fixedly installed on the top of the vibration spring 232, and a protrusion 234 fixedly installed on the top of the connecting plate 233. The vibration assembly 230 also includes a turntable 235 fixedly installed on the outer side of the end of the tool holder 223, a toothed block 236 fixedly installed on the bottom of the turntable 235, and a limiting piece 237 fixedly installed on the outer side of the chassis 231 for controlling the vibration range of the vibration spring 232.

[0039] The combination of the chassis 231 and the vibration spring 232 forms an elastic support structure, which enables the connecting plate 233 to generate regular vibration, causing the tool holder 223 to shake, preventing debris from adhering. The protrusion 234 interacts with the toothed block 236 on the turntable 235 to enhance the vibration amplitude, ensuring that the debris is effectively shaken off. The limiting plate 237 limits the vibration range, avoiding structural loosening or damage due to excessive amplitude, and improving the service life of the equipment.

[0040] Preferably, the support mechanism 100 further includes a drive guide rail 150 fixedly installed on the outside of the support rod 130, a support plate 160 fixedly connected to the drive guide rail 150 via a drive slider, a support column 170 fixedly installed on the outside of the support plate 160, and an air delivery hose 180 for connecting an external air pump. The end of the connecting pipe 250 is fixedly connected to the outside of the support column 170, and the connecting pipe 250 and the air delivery hose 180 are fixedly connected and communicate with each other.

[0041] The adjustment component 120 can flexibly adjust the angle of the spraying mechanism 200 to adapt to the slag removal requirements of different molds and improve the cleaning coverage. The support rod 130 enhances the rigidity of the overall structure and prevents the equipment from shifting due to vibration or external force. The cylinder 140 serves as the drive source, making the adjustment process more automated, reducing manual intervention, and improving the ease of operation. The combined design of the drive guide rail 150 and the support plate 160 allows the spraying mechanism 200 to move along the guide rail, expanding the cleaning range and making it suitable for molds of different sizes. The cooperation between the support column 170 and the air delivery hose 180 ensures the stable delivery of the air source and avoids the airflow supply being affected by the loosening of the pipeline.

[0042] Furthermore, the filter assembly 240 includes a sleeve 241 fixedly installed at the bottom of the jet housing 210, a collection filter bag 242 movably engaged in the inner cavity of the sleeve 241, and a housing 243 movably engaged in the outer side of the sleeve 241.

[0043] The ferrule 241 features a detachable design, facilitating quick installation or replacement of the collection filter bag 242 and reducing downtime for maintenance. The collection filter bag 242 can intercept fine particles, preventing them from re-entering the airflow system and causing secondary pollution. The housing 243 provides additional protection, preventing the filter bag 242 from being damaged by external forces, while maintaining the clean appearance of the equipment.

[0044] Furthermore, the adjustment assembly 120 includes a rotating shaft seat 121 fixedly installed on the top of the base 110, a limiting seat 122 fixedly installed on the outside of the base 110, and a limiting rod 123 hinged to the outside of the limiting seat 122, one end of the limiting rod 123 being hinged to the outside of the support rod 130.

[0045] The rotating shaft seat 121 allows the support rod 130 to rotate flexibly, facilitating the adjustment of the working angle of the spraying mechanism 200. The hinged design of the limit seat 122 and the limit rod 123 provides a stable limiting function, preventing excessive deviation of the equipment during adjustment and ensuring accurate positioning.

[0046] In use, the cylinder 140 drives the adjustment component 120 to adjust the angle of the support rod 130 so that the spraying mechanism 200 is aligned with the area of ​​the mold to be cleaned; at the same time, the drive guide rail 150 drives the support plate 160 to move so that the spraying mechanism 200 is precisely positioned along the surface of the mold.

[0047] An external air pump delivers high-pressure airflow to the jet housing 210 via an air delivery hose 180 and a connecting pipe 250. The airflow is then ejected at high speed from the nozzle head 270 through the nozzle 260, impacting the residue on the mold surface.

[0048] Meanwhile, the spiral blades 224 of the crushing assembly 220 rotate and crush larger agglomerates, and the vibration assembly 230 generates high-frequency vibration through the meshing of the protrusions 234 and the toothed blocks 236, causing the blade holder 223 to vibrate continuously and preventing debris accumulation. The crushed residue is intercepted and collected by the collection filter bag 242 of the filtration assembly 240 to avoid secondary pollution.

[0049] In summary, the cylinder 140 drives the adjustment component 120, enabling the spraying mechanism 200 to flexibly adjust its angle to adapt to the slag removal needs of different molds; the cooperation between the drive guide rail 150 and the support plate 160 further expands the cleaning range, making it suitable for molds of various sizes.

[0050] The core component of the spraying mechanism 200, the jet housing 210, is equipped with a crushing component 220 and a vibration component 230. The spiral blade 224 can crush agglomerated residues to prevent nozzle clogging, while the vibration component 230 further reduces debris accumulation through high-frequency micro-vibration to ensure unobstructed airflow. The filter component 240 adopts a detachable design, which facilitates the cleaning of collected residues and avoids secondary pollution. This not only improves the slag removal efficiency but also reduces maintenance costs, making it suitable for long-term stable cleaning operations of industrial molds.

[0051] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0052] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0053] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A die de-coring apparatus characterized by: include, The support mechanism (100) includes a base (110), an adjustment component (120) disposed on the top of the base (110) for adjusting the slag removal angle, a support rod (130) fixedly installed on the outside of the adjustment component (120), and a cylinder (140) for driving the adjustment component (120). The spraying mechanism (200) includes a jet housing (210), a breaking assembly (220) disposed in the jet housing (210) to prevent blockage inside, a vibration assembly (230) used in conjunction with the breaking assembly (220), and a filter assembly (240) disposed on the outside of the jet housing (210). The crushing assembly (220) includes a limiting plate (221) fixedly installed in the inner cavity of the jet housing (210), a shaft (222) rotatably installed in the inner cavity of the limiting plate (221), a cutter holder (223) fixedly installed on the outside of the shaft (222), and a spiral blade (224) movably installed in the groove of the cutter holder (223).

2. A mold slag removal apparatus according to claim 1, characterized by: The spraying mechanism (200) further includes a connecting pipe (250) fixedly installed on one side of the jet housing (210), a nozzle (260) fixedly installed on the other side of the jet housing (210), and a nozzle head (270) fixedly installed at the end of the nozzle (260).

3. A mold slag removal apparatus according to claim 2, characterized in that: The vibration assembly (230) includes a chassis (231) fixedly installed in the inner cavity of the jet housing (210), vibration springs (232) arranged in a ring and fixedly installed on the top of the chassis (231), a connecting plate (233) fixedly installed on the top of the vibration springs (232), and a protrusion (234) fixedly installed on the top of the connecting plate (233).

4. A mold slag removal apparatus according to claim 3, characterized by: The vibration assembly (230) also includes a turntable (235) fixedly installed on the outer side of the end of the tool holder (223), a toothed block (236) fixedly installed on the bottom of the turntable (235), and a limiting piece (237) fixedly installed on the outer side of the chassis (231) for controlling the vibration range of the vibration spring (232).

5. A mold slag removal apparatus according to claim 4, characterized in that: The bearing mechanism (100) further includes a drive rail (150) fixedly installed on the outside of the support rod (130), a support plate (160) fixedly connected to the drive rail (150) via a drive slider, a support column (170) fixedly installed on the outside of the support plate (160), and an air delivery hose (180) for connecting an external air pump.

6. A mold slag removal apparatus according to claim 5, wherein: The end of the connecting pipe (250) is fixedly connected to the outside of the support column (170), and the connecting pipe (250) is fixedly connected to the air supply hose (180) and they are interconnected.

7. A mold slag removal device according to claim 6, characterized in that: The filter assembly (240) includes a sleeve (241) fixedly installed at the bottom of the jet housing (210), a collection filter bag (242) movably locked inside the sleeve (241), and a shell (243) movably locked outside the sleeve (241).

8. A mold slag removal apparatus according to claim 7, characterized by: The adjustment assembly (120) includes a rotating shaft seat (121) fixedly installed on the top of the base (110), a limiting seat (122) fixedly installed on the outside of the base (110), and a limiting rod (123) hinged to the outside of the limiting seat (122), one end of the limiting rod (123) being hinged to the outside of the support rod (130).

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