Profile corner cutting mechanism
By introducing longitudinal, transverse, and lifting linear modules into the profile corner cutting machine and combining them with a rotating mechanism, multi-angle cutting of both ends of the profile is achieved, solving the problem of non-adjustable angles in existing corner cutting machines and improving corner cutting efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG ZHONGYAN INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-21
AI Technical Summary
Existing door and window corner cutting machines cannot adjust the angle according to usage needs, making them inflexible in use; they can only cut 45° bevels.
The saw uses a combination of longitudinal linear module, transverse linear module and lifting linear module to control the position of the corner saw disc in the X, Y and Z axes, and adjusts the cutting angle of the corner saw disc through a rotating mechanism to achieve multi-angle cutting.
It enables arbitrary angle cutting at both ends of the profile, improving cutting efficiency and flexibility.
Smart Images

Figure CN224143641U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of profile processing technology, and in particular to a profile corner cutting mechanism. Background Technology
[0002] Door and window frames are assembled from various profiles. During the manufacturing process, after the profiles are cut to the specified length, the ends of the profiles need to be beveled. This allows the end faces of the two profiles to fit together at a predetermined angle. Existing door and window beveling machines can generally only cut 45° bevels. These machines cannot be adjusted to different angles to suit various needs, making them inflexible in use. Utility Model Content
[0003] The purpose of this utility model is to provide a profile chamfering mechanism to address the defects and shortcomings of the existing technology.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] The present invention discloses a corner-cutting mechanism for a profile, comprising a main frame; a corner-cutting machine assembly is provided on the main frame; the corner-cutting machine assembly includes a corner-cutting motor, a rotating mechanism for driving the corner-cutting motor to rotate on a horizontal plane, a lifting linear module for driving the rotating mechanism to perform lifting and lowering movements, a transverse linear module for driving the lifting linear module to move laterally, and a longitudinal linear module for driving the transverse linear module to move longitudinally; a corner-cutting saw disc is fixed to the output end of the corner-cutting motor.
[0006] Furthermore, the number of the corner cutting machine components is two; the corner cutting machine components are arranged sequentially along the conveying direction of the longitudinal straight module.
[0007] Furthermore, a protective device is provided on the front surface of the main frame; the protective device includes a fixed baffle fixed to the main frame and a lifting baffle slidably connected to the fixed baffle; a lifting assembly is provided between the lifting baffle and the fixed baffle.
[0008] Furthermore, the lifting assembly includes a lifting guide rail fixed to a fixed baffle, a lifting slider slidably connected to the lifting guide rail, and a long cylinder with one end fixed to the fixed baffle; a connecting strip is fixed to the other end of the long cylinder; the connecting strip and the lifting slider are both fixed to the lifting baffle.
[0009] Furthermore, a T-slot is provided on the end face of the lifting baffle; a strip groove is provided on the connecting strip; the T-slot is composed of a horizontal groove and an open groove; one end of the open groove extends to the top surface of the lifting baffle; the other end of the open groove is connected to the horizontal groove; the lifting baffle and the connecting strip are connected and fixed by bolts and nuts; the head of the bolt is inserted into the interior of the horizontal groove; the bolt body passes through the open groove and the strip groove in sequence; and is then threadedly connected to the nut.
[0010] Furthermore, the front surface of the fixed baffle is provided with a long straight guide rail; a transverse slider is slidably connected to the long straight guide rail; and an operating table is fixed on the transverse slider.
[0011] Furthermore, at least two clamping and conveying assemblies are provided on the main frame; the clamping and conveying assemblies include a clamping module and a longitudinal conveying module for driving the clamping module to move longitudinally.
[0012] With the above structure, the beneficial effects of this utility model are as follows: by coordinating the movement of the longitudinal linear module, the transverse linear module and the lifting linear module, the movement of the corner cutting saw disc in the X, Y and Z axis directions is realized, thereby controlling the corner cutting position of the corner cutting saw disc and cutting the profile; after the rotating mechanism drives the corner cutting motor to rotate, the cutting angle of the corner cutting saw disc is adjusted, so that the corner cutting saw disc can cut different angles. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a structural diagram of the corner cutting machine assembly;
[0015] Figure 3 This is a first-person perspective 3D view of the protective device;
[0016] Figure 4 This is a second-view stereoscopic view of the protective device;
[0017] Figure 5 This is a partial view of the protective device;
[0018] Figure 6 This is a partial cross-sectional view of the lifting baffle.
[0019] Explanation of reference numerals in the attached figures:
[0020] 1. Corner cutting machine assembly; 101. Longitudinal linear module; 102. Corner cutting saw disc; 103. Corner cutting motor; 104. Rotation mechanism; 105. Lifting linear module; 106. Transverse linear module; 2. Protective device; 201. Lifting assembly; 20101. Lifting guide rail; 20102. Connecting bar; 2010201. Strip groove; 20103. Lifting slider; 20104. Long cylinder; 202. Lifting baffle; 20201. T-slot; 2020101. Horizontal groove; 2020102. Opening groove; 203. Fixed baffle; 204. Long straight guide rail; 3. Operating table; 4. Clamping and conveying assembly; 5. Main frame. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] like Figures 1 to 6 As shown, the corner-cutting mechanism of this utility model includes a main frame 5; a corner-cutting machine assembly 1 is provided on the main frame 5; the corner-cutting machine assembly 1 includes a corner-cutting motor 103, a rotating mechanism 104 for driving the corner-cutting motor 103 to rotate on a horizontal plane, a lifting linear module 105 for driving the rotating mechanism 104 to perform lifting and lowering movements, a transverse linear module 106 for driving the lifting linear module 105 to move laterally, and a longitudinal linear module 101 for driving the transverse linear module 106 to move longitudinally; a corner-cutting saw disc 102 is fixed to the output end of the corner-cutting motor 103.
[0023] A rack and guide rail are fixed on the main frame 5. The longitudinal linear module 101 mainly includes a motor, gears, and an outer housing for fixing the motor. The outer housing is slidably connected to the guide rail of the main frame 5. The gears mesh with the rack. The motor drives the gears to rotate, so that the longitudinal linear module 101 and the transverse linear module 106 perform longitudinal linear motion on the main frame 5. The transverse linear module 106 and the lifting linear module 105 are essentially no different from the prior art. The two ends of the transverse linear module 106 are respectively connected to the longitudinal linear module 101 and the lifting linear module 105. The two ends of the lifting linear module 105 are respectively connected to the transverse linear module 106 and the rotating mechanism 104. The rotating mechanism 104 is essentially no different from the prior art and can drive the chamfered motor 103 to rotate 360 degrees on the horizontal plane.
[0024] The longitudinal linear module 101, the transverse linear module 106, and the lifting linear module 105 work together to move the corner saw 102 in the X, Y, and Z axis directions, thereby controlling the corner position of the corner saw 102 and cutting the profile. After the rotating mechanism 104 drives the corner saw motor 103 to rotate, the sawing angle of the corner saw 102 is adjusted so that the corner saw 102 can cut different angles.
[0025] In a preferred embodiment of this utility model, the number of the corner cutting machine components 1 is two; the corner cutting machine components 1 are arranged sequentially along the conveying direction of the longitudinal straight module 101;
[0026] Two corner cutting machine components 1 can simultaneously cut the two ends of the profile at any angle, improving corner cutting efficiency.
[0027] In a preferred embodiment of the present invention, a protective device 2 is provided on the front surface of the main frame 5; the protective device 2 includes a fixed baffle 203 fixed on the main frame 5 and a lifting baffle 202 slidably connected to the fixed baffle 203; a lifting assembly 201 is provided between the lifting baffle 202 and the fixed baffle 203.
[0028] Under normal operating conditions, the lifting baffle 202 is raised by the lifting assembly 201 to a height higher than the profile to block the chips flying out during profile cutting; when the corner cutting machine assembly 1 needs maintenance, the lifting assembly 201 lowers the lifting baffle 202, so that the lifting baffle 202 and the fixed baffle 203 are folded together, exposing the corner cutting machine assembly 1 for easy maintenance.
[0029] In a preferred embodiment of this utility model, the lifting assembly 201 includes a lifting guide rail 20101 fixed on a fixed baffle 203, a lifting slider 20103 slidably connected to the lifting guide rail 20101, and a long cylinder 20104 with one end fixed to the fixed baffle 203; a connecting strip 20102 is fixed to the other end of the long cylinder 20104; both the connecting strip 20102 and the lifting slider 20103 are fixed to the lifting baffle 202; the long cylinder 20104 pushes the connecting strip 20102, causing the lifting baffle 202 to slide up and down along the lifting guide rail 20101.
[0030] In a preferred embodiment of this utility model, a T-slot 20201 is provided on the end face of the lifting baffle 202; a strip groove 20102 is provided on the connecting strip 20102; the T-slot 20201 is composed of a horizontal groove 2020101 and an open groove 2020102; one end of the open groove 2020102 extends to the top surface of the lifting baffle 202; the other end of the open groove 2020102 is connected to the horizontal groove 2020101; the lifting baffle 202 and the connecting strip 20102 are connected and fixed by bolts and nuts; the head of the bolt is inserted into the interior of the horizontal groove 2020101; the bolt body passes through the open groove 2020102 and the strip groove 2010201 in sequence; and is then threadedly connected to the nut.
[0031] The width of the opening groove 2020102 is smaller than the diameter of the bolt head; the bolt and the lifting baffle 202 are snapped into the horizontal groove 2020101 by a snap-fit method, which facilitates the assembly of the bolt and the lifting baffle 202; when connecting the lifting baffle 202 and the connecting strip 20102, first pass the bolt through the strip groove 2010201 from top to top, then slide the bolt along the direction of the opening groove 2020102, and the head of the bolt is inserted horizontally into the horizontal groove 2020101, while the bolt body is embedded in the opening groove 2020102. After adjusting the position of the bolt in the T-slot 20201 and the strip groove 2010201, the nut is locked. The assembly of the lifting baffle 202 and the connecting strip 20102 is simple and the disassembly and assembly efficiency is high.
[0032] In a preferred embodiment of this utility model, a long straight guide rail 204 is provided on the front surface of the fixed baffle 203; a horizontal slider is slidably connected to the long straight guide rail 204; an operating table 3 is fixed on the horizontal slider; the operating table 3 is an operating panel; the operating table 3 can slide on the long straight guide rail 204 to adjust the position of the operating table 3 on the fixed baffle 203.
[0033] In a preferred embodiment of this utility model, at least two clamping and conveying assemblies 4 are provided on the main frame 5; the clamping and conveying assembly 4 includes a clamping module and a longitudinal conveying module for driving the clamping module to move longitudinally.
[0034] The clamping module is not fundamentally different from existing technology, so it will not be described in detail. The clamping module can perform two actions: clamping and fixing the profile or loosening the clamping of the profile. The longitudinal conveying module is not fundamentally different from existing technology, so it will not be described in detail. The longitudinal conveying module is used to drive the clamping module to move and realize the conveying of the profile, automatically conveying the profile to the bottom of the corner cutting machine assembly 1.
[0035] The above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. A corner cutting mechanism for a profile, characterized in that: It includes a main frame (5); a corner cutting machine assembly (1) is provided on the main frame (5); the corner cutting machine assembly (1) includes a corner cutting motor (103), a rotating mechanism (104) for driving the corner cutting motor (103) to rotate on a horizontal plane, a lifting linear module (105) for driving the rotating mechanism (104) to perform lifting and lowering movements, a horizontal linear module (106) for driving the lifting linear module (105) to move laterally, and a vertical linear module (101) for driving the horizontal linear module (106) to move longitudinally; a corner cutting saw disc (102) is fixed at the output end of the corner cutting motor (103).
2. A profile corner cutting mechanism according to claim 1, characterized in that: The number of the corner cutting machine components (1) is two; the corner cutting machine components (1) are arranged sequentially along the conveying direction of the longitudinal straight module (101).
3. A corner cutting mechanism for a profiled material as claimed in claim 1, characterized in that: The front surface of the main frame (5) is provided with a protective device (2); the protective device (2) includes a fixed baffle (203) fixed on the main frame (5) and a lifting baffle (202) slidably connected to the fixed baffle (203); a lifting assembly (201) is provided between the lifting baffle (202) and the fixed baffle (203).
4. A corner cutting mechanism for a profiled material as claimed in claim 3, characterised in that: The lifting assembly (201) includes a lifting guide rail (20101) fixed on a fixed baffle (203), a lifting slider (20103) slidably connected to the lifting guide rail (20101), and a long cylinder (20104) with one end fixed on the fixed baffle (203); the other end of the long cylinder (20104) is fixed with a connecting strip (20102); the connecting strip (20102) and the lifting slider (20103) are both fixed on the lifting baffle (202).
5. A corner cutting mechanism for a profiled material as claimed in claim 4, characterised in that: The lifting baffle (202) has a T-slot (20201) on its end face; the connecting strip (20102) has a strip groove (2010201); the T-slot (20201) is composed of a horizontal groove (2020101) and an open groove (2020102); one end of the open groove (2020102) extends to the top surface of the lifting baffle (202); the other end of the open groove (2020102) is connected to the horizontal groove (2020101); the lifting baffle (202) and the connecting strip (20102) are connected and fixed by bolts and nuts; the head of the bolt is inserted into the interior of the horizontal groove (2020101); the bolt body passes through the open groove (2020102) and the strip groove (2010201) in sequence; and is then threadedly connected to the nut.
6. A corner cutting mechanism for a profiled material as claimed in claim 3, characterized in that: The front surface of the fixed baffle (203) is provided with a long straight guide rail (204); a horizontal slider is slidably connected on the long straight guide rail (204); and an operating table (3) is fixed on the horizontal slider.
7. A corner cutting mechanism for a profiled material as claimed in claim 1, characterized in that: At least two clamping and conveying assemblies (4) are provided on the main frame (5); the clamping and conveying assembly (4) includes a clamping module and a longitudinal conveying module for driving the clamping module to move longitudinally.