Welding tool for refrigeration equipment

Abstract

The utility model discloses a welding tool used on refrigeration equipment, and relates to the technical field of welding tools, the welding tool used on the refrigeration equipment comprises an assembly table, a guide groove of an annular structure is formed in the top end face of the assembly table, a guide ring assembly is installed in the guide groove, and the guide ring assembly is connected with the assembly table. Water pipe fittings can be accurately placed through the arc-shaped groove in the top end of the bracket assembly, refrigeration fittings can be firmly attracted through the magnetic attraction assembly, the height of the fittings can be flexibly adjusted in cooperation with the lifting push rod and the servo push rod, and a stable structure is formed by the guide groove, the guide ring assembly and the guide base mechanism. By means of the tool, the refrigeration equipment parts of different specifications and shapes can be accurately positioned and stably clamped through the tool, the problem that a traditional tool is inaccurate in positioning and clamping is effectively solved, the welding quality is greatly improved, and then the performance of refrigeration equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of welding fixture technology, specifically a welding fixture for use on refrigeration equipment. Background Technology

[0002] Welding is a crucial process in the manufacturing of refrigeration equipment. Components such as evaporators, condensers, and pipes require welding for connection. An existing patent (CN214816119U) describes a welding fixture for refrigeration equipment, including a processing base with multiple processing supports of varying lengths. A rectangular pipe welding component is mounted on one side of the processing support, while a pipe welding connector is mounted on the top of the other side's support. Clamping components are also provided on the processing supports. Multiple sets of bolts are threaded onto the upper surface of the processing base, with locating rings rotatably connected to each bolt. Limiting components are also provided on the processing base. This invention provides a fixture specifically designed for welding pipes to various devices within cooling equipment. It effectively positions the pipes and devices, ensures effective support and clamping of different pipes, and facilitates welding operations by utilizing the contact between the pipes, improving welding quality and enabling mass production.

[0003] Regarding the aforementioned technologies, the inventors believe that the following defects exist: Existing welding fixtures have many problems. On the one hand, traditional fixtures are poorly adaptable to refrigeration equipment components of different specifications and shapes, making it difficult to achieve precise positioning and stable clamping, resulting in inaccurate welding positions, affecting welding quality and the performance of refrigeration equipment. On the other hand, during the welding process, the fixtures cannot flexibly adjust the components, failing to meet complex welding angle and position requirements, thus reducing welding efficiency. Therefore, we propose a welding fixture for refrigeration equipment to solve the above-mentioned problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a welding fixture for refrigeration equipment, which solves many problems associated with existing welding fixtures. On the one hand, traditional fixtures are poorly adaptable to refrigeration equipment components of different specifications and shapes, making it difficult to achieve precise positioning and stable clamping, resulting in inaccurate welding positions, affecting welding quality and the performance of refrigeration equipment. On the other hand, during the welding process, the fixture cannot flexibly adjust the components, failing to meet complex welding angle and position requirements, thus reducing welding efficiency.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a welding fixture for refrigeration equipment, including an assembly table, a guide groove with an annular structure is provided on the top surface of the assembly table, a guide ring assembly is installed inside the guide groove, the guide ring assembly is an annular structure, and an annular guide seat mechanism is fixedly connected to the top surface of the guide ring assembly.

[0006] The guide seat mechanism has guide tooth assemblies fixedly connected in a ring array on its outer peripheral surface, and a longitudinally arranged guide frame assembly is fixedly connected to the top surface of the guide seat mechanism. The guide frame assembly has a longitudinal groove inside, and a longitudinally arranged servo push rod is fixedly connected inside the longitudinal groove. A bracket assembly is fixedly connected to the top surface of the servo push rod.

[0007] Preferably, the top of the bracket assembly has an arc-shaped groove for placing water pipe fittings, and a servo motor is installed on the bottom surface of the assembly table.

[0008] Preferably, there are four servo motors, which are respectively installed at the four corners of the bottom end face of the assembly table, and drive gears are also installed on the top output shafts of the four servo motors.

[0009] Preferably, the drive gear meshes with a guide gear assembly fixedly connected to the outer peripheral surface of the guide seat mechanism, and a support mechanism is fixedly connected to the bottom surface of the assembly table.

[0010] Preferably, there are two support mechanisms, and the two support mechanisms are fixedly connected in a linear array to the front and rear sides of the bottom end face of the assembly platform.

[0011] Preferably, a support component is fixedly connected to the inner side of both support mechanisms, the main body of the support component is inclined, and a base plate component is also fixedly connected to the inner side of the support component.

[0012] Preferably, a lifting push rod is fixedly connected to the top of the base plate assembly, a tray assembly is fixedly connected to the top of the lifting push rod, and a magnetic ring assembly for adsorbing refrigeration accessories is fixedly connected to the inner side of the tray assembly.

[0013] Beneficial effects

[0014] This invention provides a welding fixture for refrigeration equipment. Compared with the prior art, it has the following advantages:

[0015] This welding fixture for refrigeration equipment allows for precise placement of water pipe fittings via an arc-shaped groove at the top of the bracket assembly. The magnetic component securely holds the refrigeration components, and the lifting push rod and servo push rod enable flexible adjustment of the component height. Furthermore, the stable structure comprised of the guide groove, guide ring assembly, and guide seat mechanism allows for precise positioning and stable clamping of refrigeration equipment components of different specifications and shapes. This effectively solves the problem of inaccurate positioning and clamping in traditional fixtures, greatly improving welding quality and thus enhancing the performance of the refrigeration equipment.

[0016] This welding fixture for refrigeration equipment uses four servo motors to drive the drive gears and guide gear assemblies, enabling the guide seat mechanism to rotate precisely and allowing for multi-angle adjustment of the refrigeration components in the horizontal direction. The servo push rod can adjust the height of the bracket assembly, and the lifting push rod can adjust the height of the tray assembly. These components work together to meet complex welding angle and position requirements, changing the inflexible adjustment of traditional fixtures and greatly improving welding efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the disassembled front side view of the welding fixture of this utility model;

[0018] Figure 2 This is a front view schematic diagram of the welding fixture of this utility model;

[0019] Figure 3 This is a top view of the welding fixture of this utility model.

[0020] Figure 4 This is a schematic diagram of the combined structure of the guide seat mechanism and guide ring assembly of the welding fixture of this utility model;

[0021] Figure 5 This is a schematic diagram of the left side of the welding fixture of this utility model;

[0022] Figure 6 This is a schematic diagram of the assembly table and guide groove combination structure of the welding fixture of this utility model.

[0023] In the diagram: 1. Assembly table; 101. Guide groove; 1011. Servo motor; 1012. Drive gear; 2. Support mechanism; 201. Support assembly; 2011. Base plate assembly; 2012. Lifting push rod; 2013. Tray assembly; 2014. Magnetic ring assembly; 2015. Refrigeration accessories; 3. Guide seat mechanism; 301. Guide ring assembly; 3011. Guide gear assembly; 3012. Guide frame assembly; 3013. Servo push rod; 3014. Bracket assembly. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-6 This utility model provides a technical solution: a welding fixture for refrigeration equipment, including an assembly table 1, an annular guide groove 101 is provided on the top surface of the assembly table 1, a guide ring assembly 301 is installed inside the guide groove 101, the guide ring assembly 301 is annular, and an annular guide seat mechanism 3 is fixedly connected to the top surface of the guide ring assembly 301.

[0026] A guide tooth assembly 3011 is fixedly connected in a ring array on the outer peripheral surface of the guide seat mechanism 3. A longitudinally arranged guide frame assembly 3012 is fixedly connected on the top surface of the guide seat mechanism 3. A longitudinal groove is opened inside the guide frame assembly 3012. A longitudinally arranged servo push rod 3013 is fixedly connected inside the longitudinal groove. A bracket assembly 3014 is fixedly connected on the top surface of the servo push rod 3013.

[0027] By opening a guide groove 101 on the assembly table 1 and installing a guide ring assembly 301, and connecting the guide seat mechanism 3 to the guide ring assembly 301, a basic rotatable structure is constructed, which provides a basis for subsequent multi-angle adjustment of the refrigeration component 2015 and facilitates adjustment of the welding position.

[0028] See Figures 2-5 The top of the bracket assembly 3014 is provided with an arc-shaped groove for placing water pipe fittings, and a servo motor 1011 is installed on the bottom surface of the assembly table 1.

[0029] The arc-shaped groove at the top of the bracket assembly 3014 facilitates the placement of water pipe fittings, and the servo motor 1011 installed at the bottom of the assembly table 1 provides power for the operation of the tooling, ensuring the stability of the fittings during welding and the operation of the tooling.

[0030] See Figures 1-3 There are four servo motors 1011. The four servo motors 1011 are respectively installed at the four corners of the bottom surface of the assembly table 1. The top output shaft of the four servo motors 1011 is also equipped with drive gears 1012.

[0031] By installing four servo motors 1011 at the four corners of the bottom surface of the assembly table 1, and installing drive gears 1012 on the output shaft, more stable power can be provided to ensure the smooth operation of the tooling and provide power support for the smooth progress of welding work.

[0032] See Figures 5-6 The drive gear 1012 meshes with the guide gear assembly 3011 fixedly connected to the outer peripheral surface of the guide seat mechanism 3, and the support mechanism 2 is fixedly connected to the bottom end surface of the assembly table 1.

[0033] The drive gear 1012 meshes with the guide gear assembly 3011 for transmission, and in conjunction with the bracket mechanism 2, enables the guide seat mechanism 3 to rotate, thereby achieving angle adjustment of the refrigeration component 2015 to meet different welding angle requirements.

[0034] See Figures 1-2 There are two support mechanisms 2, and the two support mechanisms 2 are fixedly connected in a straight line array to the front and rear sides of the bottom surface of the assembly table 1.

[0035] The tooling is fixed in a linear array by two support mechanisms 2 on the front and rear sides of the bottom end of the assembly table 1, which enhances the overall stability of the tooling, ensures that the tooling will not shake during the welding process, and improves the welding accuracy.

[0036] See Figures 3-4 Both support components 201 are fixedly connected to the inner side of the two support mechanisms 2. The main body of the support component 201 is inclined, and the base plate component 2011 is also fixedly connected to the inner side of the support component 201.

[0037] The support assembly 201 and the base plate assembly 2011 on the inner side of the bracket mechanism 2 further stabilize the tooling structure, provide solid support for components such as the lifting push rod 2012, and ensure the reliability of the tooling during operation.

[0038] See Figures 1-2 The top of the base plate assembly 2011 is fixedly connected to a lifting push rod 2012, the top of the lifting push rod 2012 is fixedly connected to a tray assembly 2013, and the inner side of the tray assembly 2013 is fixedly connected to a magnetic ring assembly 2014 for adsorbing the refrigeration accessory 2015.

[0039] The lifting push rod 2012, tray assembly 2013, and magnetic ring assembly 2014 at the top of the base plate assembly 2011 can adjust the height of the refrigeration component 2015 and attract and fix the component, which facilitates welding operations and improves welding efficiency and quality.

[0040] When using this welding fixture to weld refrigeration equipment components, the operator first connects the fixture to the power supply and starts the servo motors 1011 installed at the four corners of the bottom end face of the assembly table 1. After the servo motors 1011 start running, their top output shaft synchronously drives the drive gears 1012 installed on them to rotate.

[0041] The drive gear 1012 meshes tightly with the guide gear assembly 3011 arranged in a ring array on the outer circumference of the guide mechanism 3. This meshing relationship allows the guide mechanism 3 to rotate smoothly around its own central axis under the driving force of the drive gear 1012. Since the guide mechanism 3 is fixedly connected to the guide ring assembly 301, and the guide ring assembly 301 is installed inside the annular guide groove 101 pre-cut on the top surface of the assembly table 1, the guide groove 101 plays a precise limiting and guiding role for the guide ring assembly 301. This ensures that the guide mechanism 3 rotates smoothly along a specific trajectory during rotation without deviation or shaking. This enables precise horizontal angle adjustment of the refrigeration accessory 2015 installed on the guide mechanism 3 to meet the diverse requirements of different welding processes for welding angle.

[0042] When it is necessary to adjust the vertical position of the refrigeration component 2015, the operator activates the servo push rod 3013 inside the guide assembly 3012. The servo push rod 3013 is longitudinally fixed in the longitudinal groove of the guide assembly 3012, and its top end is firmly connected to the bracket assembly 3014. When the servo push rod 3013 is working, it converts electrical energy into linear mechanical energy through its internal mechanical structure, pushing the bracket assembly 3014 to move up and down along the longitudinal groove of the guide assembly 3012. Since the water pipe fittings or other related refrigeration components 2015 of the refrigeration equipment are placed in the specially designed arc groove at the top of the bracket assembly 3014, the up and down movement of the bracket assembly 3014 drives the refrigeration component 2015 to rise and fall in the vertical direction, thereby achieving the purpose of adjusting the welding height, ensuring that the welding operation can be carried out at the appropriate height, and improving the accuracy and quality of the welding.

[0043] When placing the refrigeration component 2015, the operator first places it on the tray assembly 2013. The tray assembly 2013 is connected to the base plate assembly 2011 via the lifting push rod 2012. The base plate assembly 2011 is fixedly installed on the inclined support assembly 201, which is located inside the bracket mechanism 2. If the height of the refrigeration component 2015 needs to be adjusted before welding, the operator can activate the lifting push rod 2012. When the lifting push rod 2012 is working, it also uses its internal mechanical structure to transfer electricity... It can be converted into linear driving force to push the tray assembly 2013 up or down, thereby changing the height of the refrigeration component 2015. At the same time, the magnetic ring assembly 2014 installed inside the tray assembly 2013 will play a role. It can use its own magnetism to tightly attract the refrigeration component 2015, generating sufficient attraction force to prevent the refrigeration component 2015 from being displaced during the welding process due to the vibration of the tooling or other external forces. This ensures the stability of the position of the refrigeration component 2015 during the welding process and provides a strong guarantee for high-quality welding operations.

[0044] The stability of the entire tooling is ensured by two support mechanisms 2, which are fixedly connected in a linear array to the front and rear sides of the bottom surface of the assembly table 1. They provide basic support for the entire tooling. The support component 201 and the base plate component 2011 inside the support mechanism 2 further enhance the stability of the tooling. The inclined setting of the support component 201 increases the support area and stability of the tooling, while the base plate component 2011 provides a stable installation foundation for components such as the lifting push rod 2012. This ensures that the entire tooling will not shake due to equipment vibration, component movement, or other factors during the welding process, providing a reliable and stable working platform for welding work and helping to improve welding accuracy and quality.

[0045] In summary, the device, by providing the support component 201, can achieve stable reinforcement of the support mechanism 2.

[0046] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

Claims

1. A welding tool for use on a refrigeration device, comprising an assembly table (1), a ring-shaped guide groove (101) is formed on the top end surface of the assembly table (1), a guide ring assembly (301) is installed inside the guide groove (101), characterized in that: The guide ring assembly (301) is a ring structure, and a ring structure guide seat mechanism (3) is fixedly connected to the top surface of the guide ring assembly (301); The guide seat mechanism (3) has a guide tooth assembly (3011) fixedly connected in a ring array on its outer peripheral surface. The guide seat mechanism (3) has a longitudinally arranged guide frame assembly (3012) fixedly connected on its top surface. The guide frame assembly (3012) has a longitudinal groove inside. The longitudinally arranged servo push rod (3013) is fixedly connected inside the longitudinal groove. The servo push rod (3013) has a bracket assembly (3014) fixedly connected on its top surface.

2. A welding fixture for use on a refrigeration appliance as defined in claim 1, wherein: The top of the bracket assembly (3014) is provided with an arc-shaped groove for placing water pipe fittings, and a servo motor (1011) is installed on the bottom surface of the assembly table (1).

3. A welding tool for use on a refrigeration appliance as defined in claim 2, wherein: There are four servo motors (1011). The four servo motors (1011) are respectively installed at the four corners of the bottom surface of the assembly table (1). The top output shaft of the four servo motors (1011) is also equipped with drive gears (1012).

4. A welding tool for use on a refrigeration appliance as defined in claim 3, wherein: The drive gear (1012) meshes with the guide gear assembly (3011) fixedly connected to the outer peripheral surface of the guide seat mechanism (3), and a support mechanism (2) is fixedly connected to the bottom surface of the assembly table (1).

5. A welding tool for use on a refrigeration appliance as defined in claim 4, wherein: The support mechanism (2) is provided in two places, and the two support mechanisms (2) are fixedly connected in a straight line array to the front and rear sides of the bottom surface of the assembly table (1).

6. A welding tool for use on a refrigeration appliance as defined in claim 5, wherein: Both of the support mechanisms (2) are fixedly connected to the inner side of a support component (201). The main body of the support component (201) is inclined, and the inner side of the support component (201) is also fixedly connected to a base plate component (2011).

7. A welding tool for use on a refrigeration appliance as defined in claim 6, wherein: The top of the base plate assembly (2011) is fixedly connected to a lifting push rod (2012), the top of the lifting push rod (2012) is fixedly connected to a tray assembly (2013), and the inner side of the tray assembly (2013) is fixedly connected to a magnetic ring assembly (2014) for adsorbing and cooling accessories (2015).

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