Furnace body joint polishing device
By combining the design of clamping and grinding components, the problems of inconvenient adjustment of grinding wheel position and difficulty in clamping and fixing in existing furnace body grinding devices with uncertain dimensions are solved, realizing stable clamping and efficient grinding of furnace bodies of various sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENGHUO (HUBEI) AGRI TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-21
AI Technical Summary
Existing furnace body joint grinding devices are inconvenient to adjust the position of the grinding wheel when dealing with furnace bodies of uncertain dimensions, and require additional clamping equipment for fixation before welding, resulting in inconvenient operation and low efficiency.
A furnace body seam grinding device was designed, which combines a clamping component and a grinding component. The clamping component fixes the two parts of the furnace body, and the grinding component performs rotary grinding, avoiding interference from the clamping plate. It is suitable for furnace bodies of various sizes.
It achieves stable clamping and efficient grinding of furnace bodies of different sizes, improves grinding efficiency, and ensures the smoothness of furnace body joints before welding.
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Figure CN224144208U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of grinding devices, specifically a grinding device for furnace body joints. Background Technology
[0002] Larger furnace bodies are typically welded together in two sections during manufacturing. Before welding, the joint between the two sections needs to be ground and polished to ensure a smooth finish after welding.
[0003] Patent CN206898925U proposes a weld seam grinding device, which brings the groove of grinding wheel roller I or the notch of grinding wheel roller II into contact with the weld seam. Grinding wheel roller I is used for flat welds, and grinding wheel roller II is used for fillet welds. The motor II is started to drive grinding wheel roller I or grinding wheel roller II to rotate. At the same time, the motor I drives the lead screw to rotate, thereby moving the nut installed on the lead screw forward. The nut drives the frame plate and motor II to move forward, ultimately making grinding wheel roller I or grinding wheel roller II rotate and move forward at the same time, thus realizing continuous grinding of the weld seam.
[0004] The shortcomings of the above solution are: when processing and grinding furnace bodies with uncertain dimensions, it is inconvenient to adjust the position of the grinding wheel, and the grinding of the furnace body joints is done before welding. Since the two ends of the furnace body are separate units, additional clamping equipment is required for fixation, which is inconvenient. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this invention is to provide a furnace body joint grinding device to solve the problems mentioned in the background. This invention has a novel structure, with a clamping component and a grinding component working together to clamp and fix the two furnace body parts after they are joined. The grinding component performs rotary grinding on the joint area. This process avoids interference from the upper clamping plate with the movement of the grinding component, improves efficiency, and maintains the stability of the furnace body during grinding. It is suitable for use with furnace bodies of various sizes.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a furnace body seam grinding device, including a base, a clamping assembly on the surface of the base, the clamping assembly including a sliding groove, the sliding groove being opened on the surface of the base, and two movable frames slidably connected within the sliding groove, a lower clamping plate fixed to the top of the movable frame, an upper clamping plate on the top of the lower clamping plate, a grinding assembly on one side of the base, the grinding assembly including a rotating ring, the rotating ring being rotatably mounted on the outer ring of the base, and a sliding frame fixed to one side of the rotating ring, a toothed plate being slidably inserted inside the sliding frame, a vertical frame fixed to the outer end of the toothed plate, and a horizontal frame slidably mounted on the surface of the vertical frame, a grinding wheel rotatably mounted on the outer side of the horizontal frame, a first motor fixed to the top of the grinding wheel on the horizontal frame, and the output end of the first motor being fixedly connected to the grinding wheel, a ring on the top of the horizontal frame, two vertical plates symmetrically arranged on the upper surface of the ring, and an electric push rod fixed to the surface of the vertical plate, the extended end of the electric push rod being fixedly connected to the upper clamping plate.
[0007] Furthermore, the grinding assembly also includes a gear ring, a gear ring is fixed to the bottom of the rotating ring, a fourth motor is fixed to one side of the base, and a second gear is fixed to the output end of the fourth motor, the output end of the second gear meshing with the gear ring.
[0008] Furthermore, a third motor is fixed to one side of the sliding frame, and a first gear is fixed to the output end of the third motor, the first gear being meshed with the gear plate.
[0009] Furthermore, a vertical screw is rotatably mounted inside the vertical frame via bearings, and a horizontal frame is threaded onto the surface of the vertical screw. A pulley is fixed at the bottom of the vertical frame, and a second motor is fixed at the top of the vertical frame, with the output end of the second motor fixedly connected to the vertical screw.
[0010] Furthermore, the clamping assembly also includes a bidirectional screw, which is rotatably mounted inside the slide groove via a built-in motor and bearings, and the bottom of the moving frame is threaded onto the surface of the bidirectional screw.
[0011] Furthermore, a protruding strip is fixed to the top of the crossbar, and a slot is provided on one side of the ring corresponding to the protruding strip, with the protruding strip slidably inserted into the slot. A telescopic rod is fixed to the other end of the ring, and the bottom of the telescopic rod is fixedly connected to the rotating ring.
[0012] Furthermore, the top of the ring is provided with an annular groove, and the bottom of the vertical plate slides along the inside of the annular groove.
[0013] Furthermore, both sides of the upper and lower clamping plates are fixed with straps.
[0014] The beneficial effects of this utility model are:
[0015] 1. This utility model uses a second motor to drive a vertical screw to rotate, adjusting the height of the cross frame and the grinding wheel. A third motor drives a first gear to rotate and mesh with a toothed plate, adjusting the horizontal position of the grinding wheel. This adjustment is made for different furnace body seam positions. The first motor drives the grinding wheel to rotate and grind the seam. A fourth motor drives a second gear to mesh with a toothed ring, causing the ring to rotate, making the grinding assembly move in a circular motion around the furnace body, thus improving grinding efficiency.
[0016] 2. This utility model, through the connection of the ring, allows the height of the upper clamping plate to be adjusted synchronously during the initial adjustment of the grinding component position, ensuring that the upper clamping plate is always located at the top of the grinding wheel. The horizontal movement of the crossbeam can slide along the groove of the ring. The lifting and lowering movement of the ring is maintained in connection with the rotating ring through the telescopic rod. Furthermore, when the ring rotates, the vertical plate slides along the annular groove due to the clamping of the upper clamping plate and the furnace body. The furnace body is further wrapped and fixed by the straps on both sides of the upper and lower clamping plates, improving stability.
[0017] 3. This utility model uses two movable frames and a bidirectional screw to slide along the slide groove, which drives the lower clamping plate to clamp the lower furnace body, stacking the upper furnace body with the lower furnace body, and the electric push rod drives the upper clamping plate to clamp and fix the upper furnace body.
[0018] 4. Compared with the prior art, the clamping component and the grinding component work together to clamp and fix the two furnace body parts after they are joined. The grinding component performs rotational grinding at the joint. This process can avoid the upper clamping plate interfering with the movement of the grinding component, improve efficiency, maintain the stability of the furnace body during grinding, and is suitable for use with furnace bodies of various sizes. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a furnace body joint grinding device according to the present invention.
[0020] Figure 2 This is a schematic diagram showing the connection between the grinding component and the base of a furnace body seam grinding device according to this utility model;
[0021] Figure 3 This is a schematic diagram of the grinding component structure of a furnace body joint grinding device according to the present invention;
[0022] Figure 4 This is a schematic diagram showing the connection between the second gear and the gear ring in a furnace body joint grinding device according to this utility model.
[0023] Figure 5 This is a schematic diagram of the lower end structure of the clamping component of a furnace body seam grinding device according to the present invention;
[0024] Figure 6 This is a schematic diagram of the upper structure of the clamping component of a furnace body joint grinding device according to the present invention.
[0025] In the diagram: 1. Base; 2. Grinding assembly; 21. Rotary ring; 22. Gear ring; 23. Sliding frame; 24. Vertical frame; 25. Horizontal frame; 26. First motor; 27. Grinding wheel; 28. Vertical screw; 29. Protruding strip; 210. Second motor; 211. Gear plate; 212. Third motor; 213. First gear; 214. Pulley; 215. Fourth motor; 216. Second gear; 3. Clamping assembly; 31. Circular ring; 32. Vertical plate; 33. Electric push rod; 34. Upper clamping plate; 35. Telescopic rod; 36. Slide groove; 37. Bidirectional screw; 38. Moving frame; 39. Lower clamping plate; 310. Strap; 311. Slot; 312. Annular groove. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] Please see Figures 1 to 6 This utility model provides a technical solution: a furnace body seam grinding device, including a base 1, a clamping assembly 3 on the surface of the base 1, the clamping assembly 3 including a sliding groove 36, the sliding groove 36 being opened on the surface of the base 1, and two movable frames 38 slidably connected within the sliding groove 36, a lower clamping plate 39 fixed to the top of the movable frame 38, an upper clamping plate 34 on the top of the lower clamping plate 39, a grinding assembly 2 on one side of the base 1, the grinding assembly 2 including a rotating ring 21, the rotating ring 21 being rotatably mounted on the outer ring of the base 1, and a sliding frame 23 fixed to one side of the rotating ring 21, a toothed plate 211 slidably inserted inside the sliding frame 23, and a vertical frame 24 fixed to the outer end of the toothed plate 211, and... A horizontal frame 25 is slidably mounted on the surface of the vertical frame 24. A grinding wheel 27 is rotatably mounted on the outer side of the horizontal frame 25. A first motor 26 is fixed on the top of the grinding wheel 27 on the horizontal frame 25, and the output end of the first motor 26 is fixedly connected to the grinding wheel 27. A ring 31 is provided on the top of the horizontal frame 25, and two vertical plates 32 are symmetrically provided on the upper surface of the ring 31. An electric push rod 33 is fixed on the surface of the vertical plate 32. The extended end of the electric push rod 33 is fixedly connected to the upper clamping plate 34. When using the device, the furnace body is placed on the base 1 and clamped and fixed by the clamping assembly 3. The grinding assembly 2 adjusts the horizontal and vertical positions of the grinding wheel 27 to correspond with the seam and makes a circular motion around the base 1 to improve the grinding efficiency.
[0028] In this embodiment, the grinding assembly 2 further includes a gear ring 22. The gear ring 22 is fixed to the bottom of the rotating ring 21. A fourth motor 215 is fixed to one side of the base 1, and a second gear 216 is fixed to the output end of the fourth motor 215. The output end of the second gear 216 meshes with the gear ring 22. A third motor 212 is fixed to one side of the sliding frame 23, and a first gear 213 is fixed to the output end of the third motor 212. The first gear 213 meshes with the toothed plate 211. A vertical screw 28 is rotatably mounted inside the vertical frame 24 via bearings, and a horizontal frame 25 is threaded onto the surface of the vertical screw 28. The toothed plate 211 is located at the bottom of the vertical frame 24. A pulley 214 is fixed, and a second motor 210 is fixed to the top of the vertical frame 24. The output end of the second motor 210 is fixedly connected to the vertical screw 28. When the second motor 210 is turned on, it drives the vertical screw 28 to rotate, adjusting the height of the horizontal frame 25 and the grinding wheel 27. The third motor 212 drives the first gear 213 to rotate and mesh with the toothed plate 211, adjusting the horizontal position of the grinding wheel 27. Adjustments are made for different furnace body seam positions. The first motor 26 drives the grinding wheel 27 to rotate and grind the seam. The fourth motor 215 drives the second gear 216 to mesh with the toothed ring 22, and the rotating ring 21 rotates, so that the grinding assembly 2 makes a circular motion around the furnace body, improving the grinding efficiency.
[0029] In this embodiment, the clamping assembly 3 further includes a bidirectional screw 37. The bidirectional screw 37 is rotatably mounted inside the slide groove 36 via a built-in motor and bearings. The bottom of the moving frame 38 is threaded onto the surface of the bidirectional screw 37. A protrusion 29 is fixed to the top of the cross frame 25. A slot 311 is provided on one side of the ring 31 corresponding to the protrusion 29, and the protrusion 29 is slidably inserted into the slot 311. A telescopic rod 35 is fixed to the other end of the ring 31, and the bottom of the telescopic rod 35 is fixedly connected to the rotating ring 21. An annular groove 312 is provided on the top of the ring 31, and the bottom of the vertical plate 32 slides along the inside of the annular groove 312. Straps 310 are fixed to both sides of the upper clamping plate 34 and the lower clamping plate 39. The two furnace parts are placed vertically, and the lower furnace part is placed on the base 1. The motor of the bidirectional screw 37 is turned on. Two movable frames 38 cooperate with the bidirectional screw 37 to slide along the slide groove 36, driving the lower clamping plate 39 to clamp the lower furnace body, stacking the upper furnace body with the lower furnace body. The electric push rod 33 drives the upper clamping plate 34 to clamp and fix the upper furnace body. Through the connection of the ring 31, when initially adjusting the position of the grinding component 2, the ring 31 can synchronously adjust the height of the upper clamping plate 34, so that the upper clamping plate 34 is always located at the upper end of the grinding wheel 27. The horizontal frame 25 can slide along the slot 311 of the ring 31 to move horizontally. The lifting and lowering movement of the ring 31 is kept connected to the rotating ring 21 through the telescopic rod 35. When the ring 31 rotates, due to the clamping of the upper clamping plate 34 and the furnace body, the vertical plate 32 slides along the annular groove 312. The furnace body is further wrapped and fixed by the straps 310 on both sides of the upper clamping plate 34 and the lower clamping plate 39 to improve stability.
[0030] When using the device, the two furnace bodies are placed vertically. The lower furnace body is placed on the base 1. The motor of the bidirectional screw 37 is turned on. The two moving frames 38 cooperate with the bidirectional screw 37 to slide along the slide groove 36, driving the lower clamping plate 39 to clamp the lower furnace body. The upper furnace body is stacked on top of the lower furnace body. The electric push rod 33 drives the upper clamping plate 34 to clamp and fix the upper furnace body. Through the connection of the ring 31, when initially adjusting the position of the grinding component 2, the ring 31 can synchronously adjust the height of the upper clamping plate 34, so that the upper clamping plate 34 is always located at the upper end of the grinding wheel 27. The horizontal frame 25 can slide horizontally along the groove 311 of the ring 31. The lifting and lowering movement of the ring 31 is maintained connected to the rotating ring 21 through the telescopic rod 35, and the ring 31 rotates... When in motion, due to the clamping of the upper clamping plate 34 and the furnace body, the vertical plate 32 slides along the annular groove 312. The furnace body is further wrapped and fixed by the straps 310 on both sides of the upper clamping plate 34 and the lower clamping plate 39 to improve stability. The second motor 210 is turned on to drive the vertical screw 28 to rotate, and the height of the cross frame 25 and the grinding wheel 27 is adjusted. The third motor 212 drives the first gear 213 to rotate and mesh with the toothed plate 211 to adjust the horizontal position of the grinding wheel 27. Adjustments are made for different furnace body seam positions. The first motor 26 drives the grinding wheel 27 to rotate and grind the seam. The fourth motor 215 drives the second gear 216 to mesh with the toothed ring 22, and the rotating ring 21 rotates, so that the grinding component 2 makes a circular motion around the furnace body, improving grinding efficiency.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model.
[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A furnace joint grinding device comprising a base (1), characterized in that: The base (1) has a clamping assembly (3) on its surface. The clamping assembly (3) includes a groove (36). The groove (36) is opened on the surface of the base (1), and two movable frames (38) are slidably connected in the groove (36). A lower clamping plate (39) is fixed on the top of the movable frame (38), and an upper clamping plate (34) is provided on the top of the lower clamping plate (39). A grinding assembly (2) is provided on one side of the base (1). The grinding assembly (2) includes a rotating ring (21). The rotating ring (21) is rotatably installed on the outer ring of the base (1), and a sliding frame (23) is fixed on one side of the rotating ring (21). A toothed plate (2) is slidably inserted into the sliding frame (23). 11) A vertical frame (24) is fixed to the outer end of the toothed plate (211), and a horizontal frame (25) is slidably installed on the surface of the vertical frame (24). A grinding wheel (27) is rotatably installed on the outer side of the horizontal frame (25). A first motor (26) is fixed to the top of the grinding wheel (27) on the horizontal frame (25), and the output end of the first motor (26) is fixedly connected to the grinding wheel (27). A ring (31) is provided at the top of the horizontal frame (25), and two vertical plates (32) are symmetrically provided on the upper surface of the ring (31). An electric push rod (33) is fixed on the surface of the vertical plate (32), and the extended end of the electric push rod (33) is fixedly connected to the upper clamping plate (34).
2. A furnace joint grinding apparatus according to claim 1, characterized in that: The grinding assembly (2) also includes a gear ring (22). The gear ring (22) is fixed at the bottom of the rotating ring (21). A fourth motor (215) is fixed on one side of the base (1), and a second gear (216) is fixed at the output end of the fourth motor (215). The output end of the second gear (216) is meshed with the gear ring (22).
3. A furnace joint grinding apparatus according to claim 2, wherein: A third motor (212) is fixed on one side of the slide frame (23), and a first gear (213) is fixed at the output end of the third motor (212). The first gear (213) meshes with the toothed plate (211).
4. A furnace joint grinding apparatus according to claim 3, wherein: The vertical frame (24) has a vertical screw (28) rotatably mounted inside via bearings, and the horizontal frame (25) is threaded onto the surface of the vertical screw (28). The toothed plate (211) is located at the bottom of the vertical frame (24) and a pulley (214) is fixed thereon. The top of the vertical frame (24) is fixed with a second motor (210), and the output end of the second motor (210) is fixedly connected to the vertical screw (28).
5. A furnace joint grinding apparatus as defined in claim 1, wherein: The clamping assembly (3) also includes a bidirectional screw (37), which is rotatably mounted inside the slide groove (36) via a built-in motor and bearings, and the bottom thread of the moving frame (38) is threaded onto the surface of the bidirectional screw (37).
6. The furnace body joint grinding device according to claim 5, characterized in that: The top of the crossbar (25) is fixed with a protrusion (29), and the ring (31) has a slot (311) on one side corresponding to the protrusion (29), and the protrusion (29) is slidably inserted into the slot (311). The other end of the ring (31) is fixed with a telescopic rod (35), and the bottom of the telescopic rod (35) is fixedly connected to the rotating ring (21).
7. A furnace joint grinding apparatus according to claim 6, wherein: The top of the circular ring (31) is provided with an annular groove (312), and the bottom of the vertical plate (32) slides along the inside of the annular groove (312).
8. A furnace joint grinding apparatus according to claim 7, wherein: The upper clamping plate (34) and the lower clamping plate (39) are fixed with a bandage (310) on both sides 。
Citation Information
Patent Citations
Flog soldering joint grinding device
CN206898925U