Dust removal equipment convenient to clean and used for gear machining

Abstract

The utility model relates to the technical field of gear machining, in particular to convenient-to-clean dust removal equipment for gear machining, and solves the problems that gear machining equipment in the prior art is inconvenient to operate, low in efficiency and not timely in dust treatment in the actual application process, a large amount of metal dust can be generated especially when gears are polished, and the service life of the gear machining equipment is prolonged. And subsequent dust filtering work can be influenced if the filtering assembly is not cleaned in time. The gear machining dust removal equipment convenient to clean comprises a frame body, a top frame is fixedly connected to the top of the frame body, and grinding equipment is fixedly connected to the top of the inner side of the top frame through bolts. A large amount of metal dust generated in the polishing process can be rapidly collected, diffusion of the dust in a workshop is avoided, the working environment is improved, potential threats to the health of operators are reduced, the dust in the air is effectively filtered through the design of the filter plate, and the spray plate driven by the pump body sprays and cleans the filter plate from the two sides.

Description

Technical Field

[0001] This utility model relates to the field of gear processing technology, and in particular to a dust removal device for gear processing that is easy to clean. Background Technology

[0002] Gear machining, a crucial link in the field of mechanical manufacturing, involves the precise cutting, grinding, and shaping of gears from various materials, and occupies an irreplaceable and vital position in mechanical transmission systems. As a core component, the quality of gears directly affects the performance and safety of the entire mechanical system. Especially in the core process of gear grinding, existing equipment and technologies have gradually revealed a series of significant limitations and technical problems when processing metal materials.

[0003] Specifically, existing gear processing equipment faces prominent problems in practical applications, such as inconvenient operation, low efficiency, and untimely cleaning. Particularly during gear grinding, a large amount of metal dust is generated. This dust not only affects the cleanliness of the working environment, but also hinders subsequent dust filtration if the filter components are not cleaned promptly. Therefore, to address the numerous shortcomings of existing technologies, we urgently need an innovative dust removal device for gear processing to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a dust removal device for gear processing that is easy to clean, solving the problems of inconvenient operation, low efficiency and untimely dust treatment faced by existing gear processing equipment in practical applications. In particular, when grinding gears, a large amount of metal dust is generated, and failure to clean the filter components in time will affect the subsequent dust filtration work.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dust removal device for gear processing that is easy to clean includes a frame. A top frame is fixedly connected to the top of the frame, and a grinding device is fixedly connected to the inner top of the top frame by bolts. Both sides of the grinding device are provided with air collection hoods fixedly connected to the top frame. Both air collection hoods are connected to one side of the frame. A fan is fixedly connected to one side of the frame by bolts, and the inlet of the fan is connected to one side of the frame. Filter plates are fixedly connected to both sides of the inner side of the frame by bolts. Spray plates are provided on both sides of the two filter plates. Two of the four spray plates located on the same side are connected to each other by support pipes. A pump body is fixedly connected to one side of the outer wall of the frame by bolts, and one end of each of the two support pipes is connected to the outlet of the pump body. An adsorption plate is fixedly connected to the lower inner side of the frame by bolts.

[0007] Preferably, a slider is fixedly connected to one side of each of the two support tubes, and the two sliders are connected to the side wall of the frame through a sliding groove. The two sliders are fixedly connected to each other through a connecting plate. A base plate is fixedly connected to one side of the frame, and a cylinder is fixedly connected to the bottom side of the base plate through bolts. The output shaft of the cylinder passes through the bottom of the base plate and is fixedly connected to the bottom of the connecting plate.

[0008] Preferably, the top and bottom of the two sliders are fixedly connected to the inner walls of the two grooves by elastic bands respectively.

[0009] Preferably, the two gas collection hoods are connected to each other on one side by a connecting pipe, and one end of the connecting pipe is connected to a side pipe, and one end of the side pipe is connected to one side of the frame.

[0010] Preferably, a water pipe is connected between one end of the two support pipes, and one end of the water pipe is connected to the outlet of the pump body.

[0011] Preferably, a door is rotatably connected to the outer side of the frame via a hinge, and a valve body is connected to the lower side of the frame.

[0012] This utility model has the following beneficial effects:

[0013] This invention, through the effective cooperation of the dust collection hood and the fan, can quickly collect the large amount of metal dust generated during the grinding process, preventing dust from spreading in the workshop, improving the working environment, and reducing potential threats to the health of operators. The filter plate design effectively filters dust from the air, while the pump-driven spray plate cleans the filter plate from both sides, solving the problem of difficult filter plate cleaning in traditional dust removal equipment, extending the service life of the filter plate, and improving the efficiency and stability of subsequent dust filtration. At the same time, the application of spray water not only enhances the dust settling effect but also reduces the possibility of secondary dust re-entrainment, significantly improving the overall dust treatment effect. The presence of the adsorption plate further ensures effective dust collection and simplifies subsequent cleaning work. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0017] Figure 3 This is a top view of the frame structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the filter plate structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the inner structure of the frame of this utility model.

[0020] In the diagram: 1. Frame; 2. Top frame; 3. Gas collection hood; 4. Fan; 5. Pump body; 6. Water pipe; 7. Slider; 8. Slide groove; 9. Elastic band; 10. Base plate; 11. Cylinder; 12. Connecting plate; 13. Connecting pipe; 14. Side pipe; 15. Door; 16. Filter plate; 17. Support pipe; 18. Spray plate; 19. Adsorption plate; 20. Grinding equipment; 21. Valve body. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] Reference Figure 1-5 A dust removal device for gear processing that is easy to clean includes a frame 1. A top frame 2 is fixedly connected to the top of the frame 1. A grinding device 20 is fixedly connected to the top inner side of the top frame 2 by bolts. Both sides of the grinding device 20 are provided with air collection hoods 3 fixedly connected to the top frame 2. Both air collection hoods 3 are connected to one side of the frame 1. A fan 4 is fixedly connected to one side of the frame 1 by bolts. The inlet of the fan 4 is connected to one side of the frame 1. Filter plates 16 are fixedly connected to both sides of the inner side of the frame 1 by bolts. Spray plates 18 are provided on both sides of the two filter plates 16. Two of the four spray plates 18 located on the same side are connected to each other by support pipes 17. A pump body 5 is fixedly connected to one side of the outer wall of the frame 1 by bolts. One end of each of the two support pipes 17 is connected to the outlet of the pump body 5. An adsorption plate 19 is fixedly connected to the lower inner side of the frame 1 by bolts.

[0023] First, the operator places the gear to be processed in the appropriate position and uses a YK7225A grinding machine 20 for grinding. During the grinding process, the blower 4 is started, and the dust generated during grinding is quickly collected into the frame 1 through two air collection hoods 3 fixedly connected to the top of the inner side of the top frame 2. After entering the frame 1, the dust is filtered by filter plates 16 fixed on both sides to ensure that the dust in the air is effectively captured. At the same time, the pump 5 is started to deliver external water to four spray plates 18 through the support pipe 17. These spray plates 18 are located on both sides of the filter plates 16 and are interconnected through the support pipe 17, thereby spraying and cleaning the filter plates 16 from both sides to maintain the cleanliness and filtration efficiency of the filter plates 16. In addition, the sprayed water not only helps to clean the filter plates 16, but also further improves the dust treatment effect and reduces the amount of dust suspended in the air. Finally, the adsorption plate 19 is located on the lower inner side of the frame 1 to collect the dust particles after being sprayed with water for subsequent centralized treatment.

[0024] Furthermore, a slider 7 is fixedly connected to one side of each of the two support tubes 17, and both sliders 7 are connected to the side wall of the frame 1 via a sliding groove 8. The two sliders 7 are fixedly connected to each other via a connecting plate 12. A base plate 10 is fixedly connected to one side of the frame 1, and a cylinder 11 is fixedly connected to the bottom side of the base plate 10 via bolts. The output shaft of the cylinder 11 passes through the bottom of the base plate 10 and is fixedly connected to the bottom of the connecting plate 12. The cylinder 11 can drive the connecting plate 12 to move up and down, thereby causing the sliders 7 and the support tubes 17 to slide smoothly in the sliding groove 8. This allows the position of the spray plate 18 to move up and down flexibly, ensuring that the sprayed water can accurately cover the surface of the filter plate 16, improving the efficiency and effect of cleaning the filter plate 16, and avoiding the problem of cleaning dead corners caused by fixed positions.

[0025] Furthermore, the top and bottom of the two sliders 7 are fixedly connected to the inner walls of the two slide grooves 8 respectively by elastic bands 9. The elastic bands 9 can enhance the sealing of the slide grooves 8 and ensure the dust handling effect of the frame 1.

[0026] Furthermore, the two dust collection hoods 3 are interconnected on one side by a connecting pipe 13, and one end of the connecting pipe 13 is connected to a side pipe 14, and one end of the side pipe 14 is connected to one side of the frame 1. The design of the connecting pipe 13 and the side pipe 14 can concentrate and transport the dust collected by the two dust collection hoods 3 into the frame 1, ensuring that the dust will not leak or accumulate during the transmission process, further improving the efficiency and effect of dust collection, reducing environmental pollution, and simplifying the maintenance and cleaning of the equipment.

[0027] Furthermore, a water pipe 6 is connected between one end of the two support pipes 17, and one end of the water pipe 6 is connected to the outlet of the pump body 5. The design of the water pipe 6 enables the pump body 5 to deliver water evenly to the two support pipes 17, ensuring that the four spray plates 18 can spray water mist synchronously, avoiding differences in cleaning effect caused by uneven water flow.

[0028] Furthermore, a door 15 is rotatably connected to the outer side of the frame 1 via a hinge, and a valve 21 is connected to the lower side of the frame 1. Opening the door 15 facilitates the operator to enter the frame 1 to inspect, maintain and clean the equipment, while the valve 21 is used to drain the cleaning water accumulated inside the frame 1 to ensure the cleanliness and normal operation of the equipment.

[0029] In summary:

[0030] First, the operator places the gear to be processed in the appropriate position and uses a YK7225A grinding machine 20 for grinding. During the grinding process, the blower 4 is started, and the dust generated during grinding is quickly collected into the frame 1 through two air collection hoods 3 fixedly connected to the top of the inner side of the top frame 2. The two air collection hoods 3 are interconnected by a connecting pipe 13, and one end of the connecting pipe 13 is connected to a side pipe 14, one end of which is connected to one side of the frame 1, ensuring that the dust can be efficiently collected and transported into the frame 1. After the dust enters the frame 1, it is filtered by filter plates 16 fixed on both sides, ensuring that the dust in the air is effectively captured. At the same time, the pump 5 is started, and the external water source is evenly distributed to two support pipes 17 through the water pipe 6, and then transported by the support pipes 17 to four spray plates 18. These spray plates 18 are located on both sides of the filter plates 16 and are interconnected through the support pipes 17, thereby spraying and cleaning the filter plates 16 from both sides. The cylinder 11 drives the slider 7 to move up and down within the groove 8 via the base plate 10 and connecting plate 12, allowing the position of the spray plate 18 to be flexibly adjusted to ensure that the sprayed water accurately covers the surface of the filter plate 16. The elastic band 9 connects the slider 7 to the inner wall of the groove 8, enhancing sealing and preventing dust leakage. Finally, the adsorption plate 19 is located on the lower inner side of the frame 1 to collect dust particles after water spraying, facilitating subsequent centralized processing. The door 15 is hinged to the outside of the frame 1, facilitating inspection, maintenance, and cleaning by operators, while the valve 21 discharges the cleaning water accumulated inside the frame 1. The effective cooperation between the dust collection hood 3 and the fan 4 enables rapid collection of the large amount of metal dust generated during grinding, preventing dust diffusion and improving the quality of the working environment. The design of the connecting pipe 13 and the side pipe 14 further optimizes the dust transmission path, ensuring that dust does not leak or accumulate during transmission, thus improving overall dust collection efficiency. The filter plate 16 effectively captures airborne dust, while the spray plate 18 driven by the pump body 5, connected by the support pipe 17, synchronously sprays water mist, not only cleaning the filter plate 16 but also reducing the amount of suspended dust in the air, thus improving the overall dust treatment effect. The cylinder 11 drives the slider 7 and support pipe 17 to move up and down within the chute 8, ensuring that the sprayed water accurately covers every corner of the filter plate 16, solving the cleaning dead zone problem caused by fixed positions in traditional equipment. The application of the elastic band 9 enhances the sealing of the chute 8, further preventing dust leakage. The adsorption plate 19 effectively collects the dust particles after water spraying, simplifying subsequent cleaning work. The design of the door body 15 and valve body 21 significantly improves the maintainability and ease of operation of the equipment, reducing the complexity and time cost of cleaning work.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for gear processing that is easy to clean, comprising a frame (1), characterized in that, The top of the frame (1) is fixedly connected to a top frame (2), and a grinding device (20) is fixedly connected to the top inner side of the top of the top frame (2) by bolts. Both sides of the grinding device (20) are provided with gas collection hoods (3) fixedly connected to the top frame (2), and both gas collection hoods (3) are connected to one side of the frame (1). A fan (4) is fixedly connected to one side of the frame (1) by bolts, and the inlet of the fan (4) is connected to one side of the frame (1). Filter plates (16) are fixedly connected to both sides of the inner side by bolts, and spray plates (18) are provided on both sides of the two filter plates (16). The two spray plates (18) located on the same side are connected to each other by support pipes (17). A pump body (5) is fixedly connected to one side of the outer wall of the frame (1) by bolts, and one end of each of the two support pipes (17) is connected to the outlet of the pump body (5). An adsorption plate (19) is fixedly connected to the lower inner side of the frame (1) by bolts.

2. The dust removal apparatus for gear machining that facilitates cleaning according to claim 1, characterized by, Each of the two support tubes (17) is fixedly connected to a slider (7) on one side, and the two sliders (7) are connected to the side wall of the frame (1) through a sliding groove (8). The two sliders (7) are fixedly connected to each other through a connecting plate (12). A base plate (10) is fixedly connected to one side of the frame (1), and a cylinder (11) is fixedly connected to the bottom side of the base plate (10) by bolts. The output shaft of the cylinder (11) passes through the bottom of the base plate (10) and is fixedly connected to the bottom of the connecting plate (12).

3. The dust removal apparatus for gear machining that facilitates cleaning according to claim 2, characterized by, The top and bottom of the two sliders (7) are fixedly connected to the inner walls of the two grooves (8) respectively by elastic bands (9).

4. The dust removal apparatus for gear machining that facilitates cleaning according to claim 1, characterized by, The two gas collection hoods (3) are connected to each other by a connecting pipe (13), and one end of the connecting pipe (13) is connected to a side pipe (14), and one end of the side pipe (14) is connected to one side of the frame (1).

5. The dust removal apparatus for gear machining that facilitates cleaning according to claim 1, characterized by, A water pipe (6) is connected between one end of the two support pipes (17), and one end of the water pipe (6) is connected to the outlet of the pump body (5).

6. The dust removal apparatus for gear machining that facilitates cleaning according to claim 1, characterized by, The outer side of the frame (1) is rotatably connected to a door (15) via a hinge, and the lower side of the frame (1) is connected to a valve body (21).

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