Environment-friendly dust falling equipment in sand blasting process
By designing the sandblasting dust suppression mechanism and the replacement mechanism, the problem of manually shutting down environmental dust suppression equipment during sandblasting operations has been solved, achieving efficient dust suppression and resource conservation in the sandblasting process and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING MICRO-ARC METAL SURFACE TREATMENT TECH CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-04-21
AI Technical Summary
In existing sandblasting operations, environmental dust suppression equipment needs to be run continuously until it is manually shut down, which is cumbersome to operate and wastes resources, making it difficult to reduce production costs.
An environmentally friendly dust suppression device for the sandblasting process has been designed, which includes a sandblasting dust suppression mechanism and a replacement mechanism. The sandblasting gun and the dust suppression nozzle are opened and closed synchronously, reducing labor intensity and saving resources.
It achieves efficient dust reduction during the sandblasting process, improves work efficiency, saves resources, reduces production costs, and simplifies the process of changing sandblasting gloves.
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Figure CN224144364U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sandblasting dust suppression technology, and more specifically, it relates to an environmentally friendly dust suppression device in the sandblasting process. Background Technology
[0002] Sandblasting is a common surface treatment process. It involves using the impact of a high-speed sand jet to clean and roughen the surface of a substrate. In actual sandblasting operations, the high-speed jet inevitably causes a large amount of dust to be airborne. This dust, which is dispersed in the air, not only pollutes the surrounding environment but also threatens the health of the operators. Therefore, in order to effectively address this problem, it is usually necessary to use professional environmental protection dust suppression equipment to properly handle the dust generated during the sandblasting process, thereby reducing dust concentration, improving the working environment, and ensuring production safety.
[0003] According to application number CN202122097303.8, a sandblasting dust suppression environmental protection device includes a horizontally arranged connecting pipe. One end of the connecting pipe is detachably and fixedly connected to a sandblasting gun head. A fixing seat is provided on the connecting pipe near the water spray head, and a threaded through hole is opened on the fixing seat, extending into the connecting pipe. An adjusting bolt is threadedly connected to the threaded through hole. The other end of the connecting pipe is connected to a water spray head. A sandblasting hole communicating with the connecting pipe is opened in the middle of the water spray head. A water storage cavity is opened on the water spray head, which is annular and surrounds the sandblasting hole. An L-shaped water inlet pipe is provided on one side of the water spray head. One end of the water inlet pipe is fixed to the water spray head and communicates with the water storage cavity inside the water spray head. The other end of the water inlet pipe extends towards the connecting pipe. A threaded connector for connection is provided at the inlet of the water inlet pipe. Several water spray holes are evenly arranged around the sandblasting hole at the end of the water spray head away from the connecting pipe, and the water spray holes communicate with the water storage cavity. This utility model has a simple structure and is easy to use.
[0004] Based on the above, the environmental dust suppression equipment used in current sandblasting operations is often in a continuous operating state. After each sandblasting operation, the environmental dust suppression equipment must be manually turned off, making the entire operation process rather cumbersome. Moreover, this mode of continuous operation until manual shutdown is also insufficient in terms of resource utilization, which can easily lead to unnecessary resource waste, making it difficult to achieve efficient resource saving and also hindering the reduction of overall production costs. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides an environmentally friendly dust suppression device for the sandblasting process. This addresses the issue that current sandblasting dust suppression devices are often in continuous operation, requiring manual shutdown after each sandblasting session. This cumbersome process, coupled with the inherent limitations of continuous operation until manual shutdown, leads to unnecessary resource waste, hinders efficient resource conservation, and is detrimental to reducing overall production costs.
[0006] The purpose and effectiveness of this utility model's environmentally friendly dust suppression device in the sandblasting process are achieved through the following specific technical means:
[0007] An environmentally friendly dust suppression device for sandblasting includes a sandblasting chamber, a support frame, an observation window, side doors, a dust suppression pipe, an air pipe, a sand pipe, a sandblasting dust suppression mechanism, and a replacement mechanism. The support frame is fixedly installed on the outer side of the lower end of the sandblasting chamber. The observation window is fixedly connected to the front end face of the upper end of the sandblasting chamber. Two side doors are provided, both hinged to the outer side of the sandblasting chamber. The dust suppression pipe is fixedly installed on the inner side of the sandblasting chamber, with one end connected to a water pump. The air pipe is fixedly installed on the inner side of the sandblasting chamber, with one end connected to a compressor. The sand pipe is fixedly installed on the inner side of the sandblasting chamber, with one end connected to a sand box. The sandblasting dust suppression mechanism is located on the inner side of the sandblasting chamber. The replacement mechanism is located on the outer side of the sandblasting chamber.
[0008] Furthermore, the sandblasting dust suppression mechanism includes: a sandblasting gun, a sand material connector, an air inlet connector, a dust suppression nozzle, and a water supply connector; the sandblasting gun is disposed inside the sandblasting box; the sand material connector is fixedly connected to the lower end of the sandblasting gun and is connected to the sand material pipe; the air inlet connector is fixedly connected to the lower end of the sandblasting gun and is connected to the air pipe; the dust suppression nozzle is fixedly installed on the upper end face of the sandblasting gun; the water supply connector is fixedly connected to the outside of the dust suppression nozzle and is connected to the dust suppression pipe.
[0009] Furthermore, the sandblasting dust suppression mechanism also includes: a sandblasting switch, a connecting shaft, a dust suppression switch, and a connecting groove; the sandblasting switch is hinged to the outside of the sandblasting gun; the connecting shaft is fixedly connected to the inner side of the upper end of the sandblasting switch; the dust suppression switch is slidably connected to the inner side of the dust suppression nozzle; the connecting groove is opened on the inner side of the dust suppression switch, and the connecting groove is slidably connected to the connecting shaft.
[0010] Furthermore, the sandblasting dust suppression mechanism also includes: a fixing hook and a connecting ring; the fixing hook is fixedly connected to the outer side of the lower end of the sandblasting gun; the connecting ring is hinged to the outer side of the sandblasting switch.
[0011] Furthermore, the replacement mechanism includes: a fixing ring, an annular groove, and a fixing rod; there are two fixing rings, both of which are fixedly connected to the front end face of the sandblasting box; there are two annular grooves, each of which is opened inside the two fixing rings; there are two sets of fixing rods, each of which is fixedly connected to the inside of the two annular grooves.
[0012] Furthermore, the replacement mechanism also includes: mounting rings, sandblasting gloves, mounting sliders, positioning grooves, and tension springs; two mounting rings are provided, each rotatably connected to the front end face of two fixed rings; two sandblasting gloves are provided, each fixedly connected to the inner side of the two mounting rings; two sets of mounting sliders are provided, each slidably connected to the inner side of the two mounting rings; two sets of positioning grooves are provided, each located on the outer side of the two sets of mounting sliders; two sets of tension springs are provided, each with one end fixedly connected to the outer side of the two sets of mounting sliders, and the other end fixedly connected to the inner side of the two mounting rings.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention achieves dust suppression during sandblasting through the design of a sandblasting dust reduction mechanism. When sandblasting is performed, pressing the sandblasting switch activates the sandblasting gun, which sprays sand material under high-pressure airflow to treat the workpiece. Simultaneously, pressing the sandblasting switch causes the dust reduction switch to slide downwards due to the sliding connection between the connecting groove and the connecting shaft. This sliding action activates the dust reduction nozzle, which then sprays water mist to suppress dust. Notably, the dust reduction nozzle can be opened or closed synchronously with the sandblasting gun, thus improving overall work efficiency, saving resources, and effectively reducing production costs. By changing the mechanism... To facilitate the replacement of sandblasting gloves, the mounting slider is slidably connected to the inner side of the annular groove. Rotating the mounting ring causes the mounting slider to rotate, and the rotating slider engages with the outer side of the fixing rod. Simultaneously, the positioning groove, under the action of a tension spring, engages with the outer side of the fixing rod, thus positioning the mounting ring and completing the installation of the sandblasting gloves. The entire operation is very simple, improving work efficiency while reducing labor intensity. Through the design of this mechanism, dust reduction during sandblasting is achieved, work efficiency is improved, resources are saved, production costs are reduced, and the replacement of sandblasting gloves is facilitated, further reducing labor intensity. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of the present invention.
[0016] Figure 2This is a structural schematic diagram of the sandblasting gun of this utility model.
[0017] Figure 3 This is a structural schematic diagram of the fixing hook of this utility model.
[0018] Figure 4 This is a schematic diagram of the annular groove of this utility model.
[0019] Figure 5 This is a schematic diagram of the mounting slider of this utility model.
[0020] Figure 6 This is a schematic diagram of the positioning groove of this utility model.
[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0022] 1. Sandblasting chamber; 2. Support frame; 3. Observation window; 4. Side door; 5. Dust suppression pipe; 6. Air pipe; 7. Sand pipe; 8. Sandblasting gun; 801. Sand connector; 802. Air inlet connector; 803. Sandblasting switch; 804. Connecting shaft; 805. Fixing hook; 806. Connecting ring; 9. Dust suppression nozzle; 901. Water supply connector; 902. Dust suppression switch; 903. Connecting slide; 10. Fixing ring; 1001. Annular groove; 1002. Fixing rod; 11. Mounting ring; 1101. Sandblasting glove; 1102. Mounting slider; 1103. Positioning groove; 1104. Tension spring. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0024] Example 1:
[0025] As attached Figures 1-3 As shown:
[0026] This utility model provides an environmentally friendly dust suppression device for sandblasting, including a sandblasting box 1, a support frame 2, an observation window 3, a side door 4, a dust suppression pipe 5, an air pipe 6, a sand material pipe 7, and a sandblasting dust suppression mechanism; the support frame 2 is fixedly installed on the outer side of the lower end of the sandblasting box 1; the observation window 3 is fixedly connected to the front end face of the upper end of the sandblasting box 1; there are two side doors 4, both of which are hinged to the outer side of the sandblasting box 1; the dust suppression pipe 5 is fixedly installed on the inner side of the sandblasting box 1, with one end connected to a water pump; the air pipe 6 is fixedly installed on the inner side of the sandblasting box 1, with one end connected to a compressor; the sand material pipe 7 is fixedly installed on the inner side of the sandblasting box 1, with one end connected to a sand box; the sandblasting dust suppression mechanism is located on the inner side of the sandblasting box 1.
[0027] The sandblasting dust suppression mechanism includes: a sandblasting gun 8, a sand material connector 801, an air inlet connector 802, a sandblasting switch 803, a connecting shaft 804, a fixing hook 805, a connecting ring 806, a dust suppression nozzle 9, a water supply connector 901, a dust suppression switch 902, and a connecting slide 903; the replacement mechanism is located on the outside of the sandblasting box 1; the sandblasting gun 8 is located inside the sandblasting box 1; the sand material connector 801 is fixedly connected to the lower end of the sandblasting gun 8 and is connected to the sand material pipe 7; the air inlet connector 802 is fixedly connected to the lower end of the sandblasting gun 8 and is connected to the air pipe 6; the sandblasting switch 803... The switch 803 is hinged to the outside of the sandblasting gun 8; the connecting shaft 804 is fixedly connected to the inner side of the upper end of the sandblasting switch 803; the fixing hook 805 is fixedly connected to the outer side of the lower end of the sandblasting gun 8; the connecting ring 806 is hinged to the outside of the sandblasting switch 803; the dust suppression nozzle 9 is fixedly installed on the upper end face of the sandblasting gun 8; the water supply connector 901 is fixedly connected to the outside of the dust suppression nozzle 9, and the water supply connector 901 is connected to the dust suppression pipe 5; the dust suppression switch 902 is slidably connected to the inner side of the dust suppression nozzle 9; the connecting groove 903 is opened on the inner side of the dust suppression switch 902, and the connecting groove 903 is slidably connected to the connecting shaft 804.
[0028] The specific usage and function of this embodiment are as follows: When sandblasting, by pressing the sandblasting switch 803, the sandblasting gun 8 will spray sand material to treat the workpiece under the action of high-pressure airflow. At the same time, when the sandblasting switch 803 is pressed, the dust suppression switch 902 will slide down due to the sliding connection between the connecting groove 903 and the connecting shaft 804. The sliding of the dust suppression switch 902 will open the dust suppression nozzle 9, at which time the dust suppression nozzle 9 will spray water mist to suppress dust.
[0029] Example 2:
[0030] Based on Example 1, such as Figures 4-6As shown, the replacement mechanism includes: a fixing ring 10, an annular groove 1001, a fixing rod 1002, a mounting ring 11, a sandblasting glove 1101, a mounting slider 1102, a positioning groove 1103, and a tension spring 1104; two fixing rings 10 are provided, and both fixing rings 10 are fixedly connected to the front end face of the sandblasting box 1; two annular grooves 1001 are provided, and the two annular grooves 1001 are respectively opened on the inner side of the two fixing rings 10; two sets of fixing rods 1002 are provided, and the two sets of fixing rods 1002 are respectively fixedly connected to the inner side of the two annular grooves 1001; two mounting rings 11 are provided, and the two mounting rings 11 are respectively rotatably connected to the two... The front end face of the fixing ring 10; two sandblasting gloves 1101 are provided, and the two sandblasting gloves 1101 are respectively fixedly connected to the inner side of the two mounting rings 11; two sets of mounting sliders 1102 are provided, and the two sets of mounting sliders 1102 are respectively slidably connected to the inner side of the two mounting rings 11; two sets of positioning grooves 1103 are provided, and the two sets of positioning grooves 1103 are respectively opened on the outer side of the two sets of mounting sliders 1102; two sets of tension springs 1104 are provided, one end of the two sets of tension springs 1104 is respectively fixedly connected to the outer side of the two sets of mounting sliders 1102, and the other end of the two sets of tension springs 1104 is respectively fixedly connected to the inner side of the two mounting rings 11.
[0031] The specific usage and function of this embodiment are as follows: By sliding the mounting slider 1102 to the inner side of the annular groove 1001, the mounting ring 11 is rotated. The rotation of the mounting ring 11 will drive the mounting slider 1102 to rotate. The rotation of the mounting slider 1102 will be inserted into the outer side of the fixing rod 1002. At the same time, the positioning groove 1103 will be engaged with the outer side of the fixing rod 1002 under the action of the tension spring 1104, thereby positioning the mounting ring 11 and realizing the installation of the sandblasting glove 1101.
Claims
1. An environmental dust reduction device in a sandblasting process, comprising a sandblasting box (1), a support frame (2), an observation window (3), side doors (4), a dust reduction pipe (5), an air pipe (6), a sand pipe (7), a sandblasting dust reduction mechanism and a replacement mechanism; the support frame (2) is fixedly installed on the outer side of the lower end of the sandblasting box (1); the observation window (3) is fixedly connected to the front end face of the upper end of the sandblasting box (1); the side doors (4) are provided with two, and the two side doors (4) are hinged to the outer side of the sandblasting box (1); characterized in that: The dust fall pipe (5) is fixedly installed on the inner side of the sand blasting box body (1), and one end of the dust fall pipe (5) is connected with the water pump; the air pipe (6) is fixedly installed on the inner side of the sand blasting box body (1), and one end of the air pipe (6) is connected with the compressor; the sand pipe (7) is fixedly installed on the inner side of the sand blasting box body (1), and one end of the sand pipe (7) is connected with the sand box; the sand blasting and dust fall mechanism is arranged on the inner side of the sand blasting box body (1); the replacement mechanism is arranged on the outer side of the sand blasting box body (1).
2. The environment-friendly dust reduction apparatus in a sandblasting process according to claim 1, wherein: The sand blasting and dust fall mechanism comprises a sand blasting gun (8), a sand joint (801), an air inlet joint (802), a dust fall nozzle (9) and a water supply joint (901); the sand blasting gun (8) is arranged in the sand blasting box body (1); the sand joint (801) is fixedly connected to the lower end of the sand blasting gun (8), and the sand joint (801) is connected with the sand pipe (7); the air inlet joint (802) is fixedly connected to the lower end of the sand blasting gun (8), and the air inlet joint (802) is connected with the air pipe (6); the dust fall nozzle (9) is fixedly installed on the upper end face of the sand blasting gun (8); the water supply joint (901) is fixedly connected to the outer side of the dust fall nozzle (9), and the water supply joint (901) is connected with the dust fall pipe (5).
3. The environmentally friendly dust reduction apparatus in a sandblasting process as claimed in claim 2, wherein: The sand blasting and dust fall mechanism further comprises a sand blasting switch (803), a connecting shaft (804), a dust fall switch (902) and a connecting sliding groove (903); the sand blasting switch (803) is hingedly connected to the outer side of the sand blasting gun (8); the connecting shaft (804) is fixedly connected to the inner side of the upper end of the sand blasting switch (803); the dust fall switch (902) is slidingly connected to the inner side of the dust fall nozzle (9); the connecting sliding groove (903) is arranged on the inner side of the dust fall switch (902), and the connecting sliding groove (903) is slidingly connected with the connecting shaft (804).
4. The environmentally friendly dust reduction apparatus of claim 3, wherein: The sand blasting and dust fall mechanism further comprises a fixing hook (805) and a connecting ring (806); the fixing hook (805) is fixedly connected to the outer side of the lower end of the sand blasting gun (8); and the connecting ring (806) is hingedly connected to the outer side of the sand blasting switch (803).
5. The environmentally friendly dust reduction apparatus of claim 1, wherein: The replacement mechanism comprises a fixing ring (10), an annular groove (1001) and a fixing rod (1002); two fixing rings (10) are arranged, and the two fixing rings (10) are fixedly connected to the front end face of the sand blasting box body (1); two annular grooves (1001) are arranged, and the two annular grooves (1001) are respectively arranged on the inner sides of the two fixing rings (10); and two groups of fixing rods (1002) are arranged, and the two groups of fixing rods (1002) are respectively fixedly connected to the inner sides of the two annular grooves (1001).
6. The environmentally friendly dust reduction apparatus of claim 5, wherein: The replacement mechanism further comprises mounting rings (11), sand blasting gloves (1101), mounting sliding blocks (1102), positioning grooves (1103) and tension springs (1104); the mounting rings (11) are provided with two, and the two mounting rings (11) are rotationally connected to the front end faces of the two fixing rings (10) respectively; the sand blasting gloves (1101) are provided with two, and the two sand blasting gloves (1101) are fixedly connected to the inner sides of the two mounting rings (11) respectively; the mounting sliding blocks (1102) are provided with two groups, and the two groups of mounting sliding blocks (1102) are slidingly connected to the inner sides of the two mounting rings (11) respectively; the positioning grooves (1103) are provided with two groups, and the two groups of positioning grooves (1103) are formed on the outer sides of the two groups of mounting sliding blocks (1102) respectively; and the tension springs (1104) are provided with two groups, and one ends of the two groups of tension springs (1104) are fixedly connected to the outer sides of the two groups of mounting sliding blocks (1102) respectively, and the other ends of the two groups of tension springs (1104) are fixedly connected to the inner sides of the two mounting rings (11) respectively.
Citation Information
Patent Citations
Environment-friendly sand blasting and dust falling device
CN215742588U