Batch shearing device for yoga mats
By designing a batch cutting device for yoga mats, which utilizes a saw blade and positioning mechanism to simultaneously cut multiple yoga mats, the problem of difficulty in large-scale cutting in existing technologies is solved, production efficiency is improved and the labor intensity of workers is reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI FEIDEMOU SPORTING GOODS CO LTD
- Filing Date
- 2025-02-14
- Publication Date
- 2026-04-21
AI Technical Summary
In the production of yoga mats, existing technology makes it difficult to achieve large-scale cutting, which increases the labor intensity of workers.
Design a batch shearing device that includes a material support, guide support rod, support plate, sawing mechanism and positioning mechanism. The device can simultaneously shear multiple yoga mats by sawing with a saw blade, and improve accuracy and efficiency by using a positioning mechanism and a drive mechanism.
This technology enables the cutting of multiple yoga mats at once, improving production efficiency and reducing the workload for workers.
Smart Images
Figure CN224144779U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yoga mat production equipment, specifically a batch cutting device for yoga mats. Background Technology
[0002] Yoga mats are used by people when doing yoga. Yoga mat manufacturers need to cut large yoga mat blanks into smaller finished products during the production process. When large-scale cutting is required, it increases the labor intensity. Therefore, it is necessary to design a batch yoga mat cutting device to reduce the labor intensity of workers. Summary of the Invention
[0003] The main purpose of this invention is to solve the problems existing in the prior art and provide a batch cutting device for yoga mats.
[0004] The specific solution of this utility model is as follows: a batch cutting device for yoga mats, including a material support, the material support having two parallel and horizontally arranged guide support rods, and a horizontal support plate mounted on the two guide support rods. The bottom of the support plate is slidably connected to the guide support rods via a slider. The support plate is used to place stacked yoga mats. A saw slit is provided in the middle of the support plate along its length direction, and the saw slit extends to one end of the support plate. A sawing mechanism is provided on one side of the material support, and the sawing mechanism has a cyclically moving saw blade. A portion of the saw blade is arranged vertically and passes through the saw slit. A positioning mechanism is provided on one side of the support plate, and the positioning mechanism includes a backing plate, which is arranged parallel to the guide support rods. Both ends of the backing plate are slidably connected to the support plate, and a locking mechanism is provided on the backing plate to lock the position of the backing plate.
[0005] Furthermore, the sawing mechanism includes a fixed bracket with four guide wheels mounted on it. Two of the guide wheels are located directly above and below the saw kerf, and the other two guide wheels are located outside the material support. The cyclically moving saw blade is wound around the four guide wheels, and one of the guide wheels is connected to a drive mechanism.
[0006] Furthermore, the positioning mechanism also includes two gears and racks. The two gears are respectively installed at both ends of the back plate, and a synchronous shaft is installed between the two gears. One end of the synchronous shaft extends outward and is equipped with a handwheel. The two racks are fixedly installed on the support plate and mesh with the two gears respectively.
[0007] Furthermore, a positioning scale is installed on one end of the support plate near the handwheel, which is used to measure the distance between the backing plate and the saw kerf.
[0008] Furthermore, a guide rod is installed at each end of the support plate corresponding to the backing plate, and the two ends of the backing plate are slidably connected to the guide rods.
[0009] Compared with the prior art, this utility model has the following advantages: it can cut multiple yoga mats at once, which improves production efficiency and reduces the labor intensity of workers. Attached Figure Description
[0010] Figure 1 This is a three-dimensional schematic diagram of the present invention;
[0011] Figure 2 This is the front view of this utility model;
[0012] Figure 3 yes Figure 2 Top view;
[0013] Figure 4 yes Figure 2 AA view;
[0014] Figure 5 yes Figure 4 BB view;
[0015] In the diagram: 1. Guide support rod; 2. Slider; 3. Support plate; 4. Fixed bracket; 5. Guide wheel; 6. Backing plate; 7. Saw blade; 8. Gear; 9. Guide rod. Detailed Implementation
[0016] See Figure 1-5 This embodiment is a batch cutting device for yoga mats, including a material support. The material support has two parallel and horizontally arranged guide support rods 1. Horizontal support plates 3 are mounted on the two guide support rods 1. The bottom of the support plates 3 is slidably connected to the guide support rods 1 through sliders 2. The support plates 3 are used to place stacked yoga mats. A saw slit is provided in the middle of the support plate 3 along its length. The saw slit passes through one end of the support plate 3 but not the other end. A sawing mechanism is provided on one side of the material support. The sawing mechanism has a cyclically moving saw blade 7. A part of the saw blade 7 is arranged vertically and passes through the saw slit. A positioning mechanism is provided on one side of the support plate 3. The positioning mechanism includes a backing plate 6, which is arranged parallel to the guide support rods 1. The two ends of the backing plate 6 are slidably connected to the support plate 3. A locking mechanism is provided on the backing plate 6 to lock the position of the backing plate 6.
[0017] Furthermore, the sawing mechanism includes a fixed bracket 4, on which four guide wheels 5 are mounted. Two guide wheels 5 are located directly above and below the saw kerf, and the other two guide wheels 5 are located outside the material support. The cyclically moving saw blade 7 is wound around the four guide wheels 5, and one of the guide wheels 5 is connected to a drive mechanism.
[0018] Furthermore, the positioning mechanism also includes two gears 8 and racks. The two gears 8 are respectively installed at both ends of the backing plate 6. A synchronous shaft is installed between the two gears 8. One end of the synchronous shaft extends outward and is equipped with a handwheel. The two racks are fixedly installed on the support plate 3 and mesh with the two gears 8 respectively.
[0019] Furthermore, a positioning scale is installed on one end of the support plate 3 near the handwheel. The positioning scale is used to measure the distance between the backing plate 6 and the saw kerf.
[0020] Furthermore, a guide rod 9 is installed at each end of the support plate 3 corresponding to the back plate 6, and the two ends of the back plate 6 are slidably connected to the guide rod 9.
[0021] The working principle of this utility model is as follows: When operating, the worker first pushes the support plate 3 to the starting position, that is, the saw blade 7 is located at the inner end of the saw kerf. Then, the positioning mechanism is adjusted according to the required cutting width of the yoga mat. During adjustment, the handwheel is rotated to drive the synchronous shaft, which in turn drives the gear 8 to move along the rack, thereby driving the back plate 6 to move horizontally along the guide rod 9. During the movement of the back plate 6, the positioning scale is observed. When the back plate 6 moves to the set position, it stops and locks the back plate 6 in the current position. Then, the yoga mats are stacked on the support plate 3, so that one side of each yoga mat is against the back plate 6 for positioning. After all the mats are stacked, the sawing mechanism is started. The drive mechanism of the sawing mechanism drives the guide wheel 5 to rotate at high speed, which in turn drives the other guide wheels 5 to rotate at high speed through the wound saw blade 7. Finally, the worker pushes the support plate 3 to move the support plate 3 with the yoga mats backward. During the movement, the stacked yoga mats are cut in half by the high-speed moving saw blade 7, realizing the cutting of multiple yoga mats at one time, improving production efficiency and reducing the labor intensity of workers.
Claims
1. A bulk cutting device for yoga mats, characterized by: The device includes a material support frame with two parallel and horizontally arranged guide support rods. A horizontal support plate is mounted on each guide support rod, and the bottom of the support plate is slidably connected to the guide support rods via a slider. The support plate is used to hold stacked yoga mats. A saw slit is provided along the length of the middle of the support plate, extending to one end of the support plate. A sawing mechanism is provided on one side of the material support frame, with a continuously moving saw blade. A portion of the saw blade is arranged vertically and passes through the saw slit. A positioning mechanism is provided on one side of the support plate, including a backing plate arranged parallel to the guide support rods. Both ends of the backing plate are slidably connected to the support plate, and a locking mechanism is provided on the backing plate to lock its position.
2. A bulk cutting device for yoga mats as claimed in claim 1, wherein: The sawing mechanism includes a fixed bracket with four guide wheels mounted on it. Two of the guide wheels are located directly above and below the saw kerf, and the other two guide wheels are located outside the material support. The cyclically moving saw blade is wound around the four guide wheels, and one of the guide wheels is connected to a drive mechanism.
3. A bulk cutting device for yoga mats as claimed in claim 1, wherein: The positioning mechanism also includes two gears and racks. The two gears are respectively installed at both ends of the back plate, and a synchronous shaft is installed between the two gears. One end of the synchronous shaft extends outward and is equipped with a handwheel. The two racks are fixedly installed on the support plate and mesh with the two gears respectively.
4. A bulk cutting device for yoga mats as claimed in claim 3, wherein: A positioning scale is installed on one end of the support plate near the handwheel. The positioning scale is used to measure the distance between the back plate and the saw kerf.
5. A bulk cutting device for yoga mats as claimed in claim 1, wherein: Each end of the support plate is equipped with a guide rod corresponding to the back plate, and the two ends of the back plate are slidably connected to the guide rods.