Self-lubricating chipper fly cutter

By designing a lubrication component on the fly cutter and utilizing solid lubricant and microporous automatic lubrication, the problem of friction and wear during high-speed cutting is solved, achieving efficient lubrication and long service life for the fly cutter.

CN224144925UActive Publication Date: 2026-04-21NANJING DIJIE MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING DIJIE MASCH MFG CO LTD
Filing Date
2025-04-21
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

When a flying knife cuts wood at high speed, friction generates a lot of heat and wear, resulting in a shortened service life.

Method used

A self-lubricating chipper blade was designed, which includes a lubrication component. The inner cavity of the connecting frame is filled with solid lubricant, and the guide frame has micropores. Automatic lubrication is achieved through centrifugal force to form a continuous lubricating film, thereby reducing friction and wear.

Benefits of technology

It significantly improves the lubrication of the fly cutter, extends its service life, and ensures the stability and accuracy of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-lubricating chipper fly cutter, which relates to the field of chipper fly cutters and comprises a lubricating component, the lubricating component comprises a connecting frame, a solid lubricant is arranged in an inner cavity of the connecting frame, a clamping groove is formed in the left side of the connecting frame, a blade body is movably connected to an inner cavity of the clamping groove, and the blade body is arranged in the inner cavity of the clamping groove. The front face and the back face of the connecting frame are each provided with a fixing assembly. Through the design of the lubricating assembly, especially the solid lubricant arranged in the inner cavity of the connecting frame and the micropores in the flow guide frame, automatic lubrication of the blade body in the cutting process is achieved; when the blade body rotates, the solid lubricant can be thrown out of the micropores due to the action of centrifugal force and smeared on the blade body, the lubricity of the surface of the blade body is remarkably improved, friction and abrasion can be reduced, the service life of the blade body is prolonged, meanwhile, the blade body can be fixed through the design of the fixing assembly, and the blade body is not prone to falling off. And the stability and the precision in the cutting process are effectively ensured.
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Description

Technical Field

[0001] This utility model belongs to the field of chipper flying knife, specifically a self-lubricating chipper flying knife. Background Technology

[0002] In the wood processing and similar industries, chippers are a crucial piece of equipment used to cut wood or other fibrous materials into thin slices for subsequent processing. The flying blades in the chipper, as key components that directly participate in the cutting process, have a performance that directly affects cutting efficiency and slice quality.

[0003] During use, the flying knife is installed in the slots opened on the cutter head. When wood needs to be cut, the power mechanism of the chipper first transmits power to the cutter head, which drives the flying knife to rotate at high speed. The high-speed rotating flying knife then contacts the wood to chip it. However, during the high-speed cutting process, the friction between the flying knife and the wood generates a lot of heat and wear, which not only accelerates the wear of the flying knife but also reduces its service life.

[0004] In summary, this utility model provides a self-lubricating chipper blade to solve the above problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A self-lubricating chipper blade includes a lubrication assembly. The lubrication assembly includes a connecting frame, the inner cavity of which is filled with a solid lubricant. A slot is provided on the left side of the connecting frame, and a blade body is movably connected to the inner cavity of the slot. Fixing components are provided on both the front and back of the connecting frame. A flow guide is fixedly connected to the upper and lower ends of the left side of the connecting frame, and the flow guide is connected to the connecting frame. Microholes are provided on the side of both flow guides near the slot.

[0007] Furthermore, in this utility model, the top of the connecting frame is connected to an injection port, the top of the injection port is movably connected to a round cover, the right side of the connecting frame is fixedly connected to an mounting plate, and the top of the mounting plate is provided with an installation groove.

[0008] Furthermore, in this invention, a rubber buffer pad is fixedly connected to the inner wall of the slot, and the blade body is located in the inner cavity of the slot and in contact with the rubber buffer pad.

[0009] Furthermore, in this utility model, the fixing component includes a connecting plate, and the side of the connecting plate near the connecting frame is fixedly connected to the connecting frame. A bolt is provided on the side of the connecting plate away from the connecting frame. The bolt passes through the inner cavity of the connecting plate and is threadedly connected to the inner cavity of the connecting plate.

[0010] Furthermore, in this utility model, positioning holes are provided on both the front and back sides of the blade body, and one end of the bolt extends into the inner cavity of the positioning hole and is movably connected to the inner cavity of the positioning hole.

[0011] Beneficial effects: This utility model has the following beneficial effects:

[0012] This invention achieves automatic lubrication of the cutting tool body during the cutting process through the design of the lubrication components, particularly the solid lubricant in the inner cavity of the connecting frame and the micropores on the guide frame. When the cutting tool body rotates, the solid lubricant is thrown out from the micropores due to centrifugal force and applied to the cutting tool body, which significantly improves the lubricity of the cutting tool body surface, reduces friction and wear, and extends the service life of the cutting tool body. At the same time, the design of the fixing components can fix the cutting tool body, effectively ensuring the stability and accuracy during the cutting process. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the connecting frame, flow guide frame, and micro-hole connection structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the blade body structure of this utility model;

[0016] Figure 4 This is a utility model Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0017] In the picture:

[0018] 1. Lubrication assembly; 11. Connecting bracket; 111. Injection port; 112. Mounting plate; 12. Slot; 121. Rubber buffer pad; 13. Flow guide; 14. Micro-hole; 2. Blade body; 21. Positioning hole; 3. Fixing assembly; 31. Connecting plate; 32. Bolt. Detailed Implementation

[0019] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.

[0020] Example 1

[0021] like Figure 1-4 As shown, this is the first embodiment of the present invention. This embodiment provides a self-lubricating chipper blade, including a lubrication component 1. The lubrication component 1 includes a connecting frame 11. The inner cavity of the connecting frame 11 is provided with a solid lubricant, and a slot 12 is provided on the left side of the connecting frame 11. The inner cavity of the slot 12 is movably connected to a blade body 2. Fixing components 3 are provided on both the front and back of the connecting frame 11. A flow guide 13 is fixedly connected to the upper and lower ends of the left side of the connecting frame 11, and the flow guide 13 is connected to the connecting frame 11. Microholes 14 are provided on the side of the two flow guides 13 near the slot 12.

[0022] like Figure 1-4 As shown, by placing the blade body 2 in the inner cavity of the slot 12 and rotating the bolt 32, the bolt 32 will pass through the connecting plate 31 and gradually enter the inner cavity of the positioning hole 21, thereby firmly fixing the blade body 2 on the connecting frame 11, ensuring the stability and accuracy of the blade body 2 in the later cutting process. During the high-speed rotation of the blade body 2 to cut the wood, the solid lubricant in the inner cavity of the connecting frame 11 will be transferred to the inner cavity of the guide frame 13 under the action of centrifugal force, and will be thrown out through the micro-holes 14 on the guide frame 13. In this way, the solid lubricant will be coated on the surface of the blade body 2, thus forming a continuous lubricating film during the cutting process, thereby effectively reducing friction and wear.

[0023] Example 2

[0024] Reference Figure 1-4 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0025] In this embodiment, the top of the connecting frame 11 is connected to a filling port 111, the top of the filling port 111 is movably connected to a round cover, the right side of the connecting frame 11 is fixedly connected to a mounting plate 112, and the top of the mounting plate 112 is provided with a mounting groove.

[0026] A rubber buffer pad 121 is fixedly connected to the inner wall of the slot 12, and the blade body 2 is located in the inner cavity of the slot 12 and is in contact with the rubber buffer pad 121.

[0027] like Figure 1-4As shown, by simply opening and closing the round cover, users can easily replenish the lubricant for the lubrication assembly 1. The operation is simple and quick. The design of the round cover ensures the sealing of the lubrication assembly 1 and guarantees the continuous and effective use of the lubricant. With the mounting plate 112 and the mounting groove, it is easy to install the lubrication assembly 1 and the cutting tool body 2 in the cutting groove opened on the cutting head. The rubber buffer pad 121 can absorb some of the vibration and impact during the cutting process, which plays a buffering and protection role for the cutting tool body 2 and further extends the service life of the cutting tool body 2.

[0028] Example 3

[0029] Reference Figure 4 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0030] In this embodiment, the fixing component 3 includes a connecting plate 31, and the side of the connecting plate 31 closest to the connecting frame 11 is fixedly connected to the connecting frame 11. A bolt 32 is provided on the side of the connecting plate 31 away from the connecting frame 11. The bolt 32 passes through the inner cavity of the connecting plate 31 and is threadedly connected to the inner cavity of the connecting plate 31.

[0031] Positioning holes 21 are provided on both the front and back sides of the blade body 2. One end of the bolt 32 extends into the inner cavity of the positioning hole 21 and is movably connected to the inner cavity of the positioning hole 21.

[0032] like Figure 4 As shown, the blade body 2 is initially positioned by placing it in the inner cavity of the slot 12. The blade body 2 can slide in the inner cavity of the slot 12 according to the cutting requirements of the wood, thereby adjusting the length of the blade body 2 entering the slot 12. This facilitates the adjustment of the length of the blade body 2 extending out. After adjustment, the bolt 32 can be rotated. Since the bolt 32 and the connecting plate 31 are threaded, the bolt 32 will pass through the connecting plate 31 and gradually enter the inner cavity of the positioning hole 21. This will firmly fix the adjusted blade body 2 on the connecting frame 11, ensuring the stability and accuracy of the blade body 2 in the later cutting process.

[0033] In use, first place the blade body 2 inside the slot 12 to achieve initial connection. The length of the blade body 2 inside the slot 12 can be adjusted according to the cutting requirements of the wood. After adjustment, by rotating the bolt 32, since the bolt 32 and the connecting plate 31 are threaded, the bolt 32 will pass through the connecting plate 31 and gradually enter the inner cavity of the positioning hole 21, thus firmly fixing the blade body 2 to the connecting frame 11, ensuring the stability and accuracy of the blade body 2 in the later cutting process. When the chipper starts working, the power mechanism of the chipper will drive the cutter head to rotate, at which time the blade body... 2. The blade body 2 rotates at high speed with the cutter head. During the high-speed rotation of the blade body 2 to cut the wood, the solid lubricant in the inner cavity of the connecting frame 11 is transferred to the inner cavity of the guide frame 13 under the action of centrifugal force, and is thrown out through the micro-holes 14 on the guide frame 13. In this way, the solid lubricant will be coated on the surface of the blade body 2. Thus, a continuous lubricating film is formed during the cutting process, which effectively reduces friction and wear. When it is necessary to replenish the solid lubricant, the user only needs to open the round cover on the filling port 111 and inject the new lubricant into the inner cavity of the connecting frame 11. The whole process is simple and quick, improving the convenience of use.

[0034] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0035] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A self-lubricating type chipper flybar comprising a lubricating assembly (1), characterized in that: The lubrication assembly (1) includes a connecting frame (11), the inner cavity of the connecting frame (11) is provided with a solid lubricant, and a slot (12) is provided on the left side of the connecting frame (11). The inner cavity of the slot (12) is movably connected to a blade body (2). A fixing assembly (3) is provided on both the front and back of the connecting frame (11). A guide frame (13) is fixedly connected to the upper and lower ends of the left side of the connecting frame (11), and the guide frame (13) is connected to the connecting frame (11). Microholes (14) are provided on the side of the two guide frames (13) near the slot (12).

2. The self-lubricating chipper flybar of claim 1 wherein: The top of the connecting frame (11) is connected to a filling port (111), and a round cover is movably connected to the top of the filling port (111). A mounting plate (112) is fixedly connected to the right side of the connecting frame (11), and a mounting groove is provided on the top of the mounting plate (112).

3. The self-lubricating chipper flybar of claim 1 wherein: A rubber buffer pad (121) is fixedly connected to the inner wall of the slot (12), and the blade body (2) is located in the inner cavity of the slot (12) and is in contact with the rubber buffer pad (121).

4. The self-lubricating chipper flybar of claim 1 wherein: The fixing component (3) includes a connecting plate (31), and the side of the connecting plate (31) close to the connecting frame (11) is fixedly connected to the connecting frame (11). A bolt (32) is provided on the side of the connecting plate (31) away from the connecting frame (11). The bolt (32) passes through the inner cavity of the connecting plate (31) and is threadedly connected to the inner cavity of the connecting plate (31).

5. The self-lubricating chipper flybar of claim 4 wherein: The blade body (2) has positioning holes (21) on both the front and back sides. One end of the bolt (32) extends into the inner cavity of the positioning hole (21) and is movably connected to the inner cavity of the positioning hole (21).