Soft porcelain production system

Abstract

The utility model discloses a soft porcelain production system, which comprises a soft porcelain mold conveying belt, the material distributing and feeding device is arranged at the input end of the soft porcelain mold conveying belt; the output end of the slurry batching device is communicated with the input end of the material distributing and feeding device; the back mesh compacting device is arranged on the soft porcelain mold conveying belt and is positioned at the output end of the feeding device; the drying device is arranged on the soft porcelain mold conveying belt and located at the position of the output end of the back mesh compacting device; the stripping device is arranged at the output end of the soft porcelain mold conveying belt and is used for stripping the dried soft porcelain from the mold; the cutting machine is connected with the output end of the soft porcelain mold conveying belt; the transfer manipulator is arranged between the output end of the soft porcelain mold conveying belt and the input end of the cutting machine; and the soft porcelain packaging conveying belt is connected with the output end of the cutting machine. According to the system, continuous production of soft porcelain can be achieved, and small cut soft porcelain finished products can be directly separated and output.

Description

Technical Field

[0001] This utility model relates to the field of flexible porcelain production technology, and in particular to a flexible porcelain production system. Background Technology

[0002] Flexible ceramic tile is a new type of building decoration material made primarily of modified clay with the addition of a small amount of water-soluble polymer. It is called flexible ceramic tile because its appearance is very similar to that of ceramic tiles. The production of flexible ceramic tile includes processes such as raw material preparation, feeding, mesh laying, drying, and cutting and packaging. However, the current continuous production capacity of existing flexible ceramic tile production systems is relatively poor. Existing technology, patent number CN105965901B, discloses a continuous production line for flexible ceramic tile, including a lifting unwinding machine. At the right end of the lifting unwinding machine, a coating device, traction device, drying oven, post-drying oven, cutting device, conveyor belt, and winding device are arranged sequentially from left to right. This method offers strong production continuity with minimal downtime and is suitable for mass production. However, before cutting, the flexible ceramic tile still needs to be manually peeled from the mold, further compromising its production continuity. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems mentioned above, and to provide a soft porcelain production system that can realize the continuous production of soft porcelain and can directly separate and output small pieces of finished soft porcelain.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A flexible ceramic production system includes a flexible ceramic mold conveyor belt; a material feeding device located at the input end of the flexible ceramic mold conveyor belt for feeding slurry into the flexible ceramic mold; a slurry dispensing device, the output end of which is connected to the input end of the material feeding device; a back net compaction device located on the flexible ceramic mold conveyor belt and at the output end of the material feeding device; a drying device located on the flexible ceramic mold conveyor belt and at the output end of the back net compaction device; a peeling device located at the output end of the flexible ceramic mold conveyor belt for peeling the dried flexible ceramic from the mold; a cutting machine connected to the output end of the flexible ceramic mold conveyor belt; a transfer robot located between the output end of the flexible ceramic mold conveyor belt and the input end of the cutting machine for transferring the peeled flexible ceramic into the cutting machine; and a flexible ceramic packaging conveyor belt connected to the output end of the cutting machine.

[0006] As an improvement to the above technical solution, the peeling device includes a base installed on the output end of the soft porcelain mold conveyor belt. The base is equipped with a peeling top pressing member that can abut against the outer surface of the output end of the soft porcelain mold conveyor belt. The base is provided with a top frame, and movable pressing rollers are provided at both ends of the bottom of the top frame. The lower ends of the two sets of movable pressing rollers can respectively abut against the top of both ends of the peeling top pressing member.

[0007] As an improvement to the above technical solution, the peeling top pressure component includes a peeling plate, a rotating seat is provided on one end of the base, one end of the peeling plate is rotatably installed in the rotating seat, a locking seat is provided on the other end of the base, the other end of the peeling plate is detachably installed in the locking seat, and the peeling plate can abut against the outer surface of the output end of the soft ceramic mold conveyor belt.

[0008] As an improvement to the above technical solution, the slurry batching device includes a stirring mechanism, a raw material feeding mechanism, a transfer tank, and several mixing hoppers. The output end of the raw material feeding mechanism is connected to the input end of the stirring mechanism, the input end of the transfer tank is connected to the output end of the stirring mechanism, and the output end of the transfer tank is connected to the input ends of several mixing hoppers respectively through an automatic batching mechanism.

[0009] As an improvement to the above technical solution, the material feeding device includes a slurry storage and feeding mechanism and a material feeding hopper. The slurry storage and feeding mechanism includes two sets of pressure rollers. The two sets of pressure rollers are respectively rotatably installed on both sides of the input end of the soft porcelain mold conveyor belt, and both sets of pressure rollers can press down on both sides of the mold of the soft porcelain mold conveyor belt to form a slurry storage tank. After the mold of the soft porcelain mold conveyor belt passes through the slurry storage tank, the slurry can be fed onto the mold. The material feeding hopper is movably installed on the soft porcelain mold conveyor belt and located above the slurry storage tank.

[0010] As an improvement to the above technical solution, the back net compaction device includes a gravity roller shaft. Two sets of limiting plates are spaced apart along the conveying direction at the output end of the soft porcelain mold conveyor belt located at the slurry storage tank. A rolling groove is formed between the two sets of limiting plates. The gravity roller shaft is rotatably disposed in the rolling groove. The gravity roller shaft can move against the upper surface of the soft porcelain mold conveyor belt.

[0011] As an improvement to the above technical solution, the outer upper cover of the drying device is equipped with a waste gas collection hood.

[0012] As an improvement to the above technical solution, the output end of the cutting machine is equipped with a separation and transfer robot.

[0013] As an improvement to the above technical solution, the flexible ceramic packaging conveyor belt includes a frame, a conveyor belt on the frame, a dust cover that can be mounted on the conveyor belt, a detection mechanism inside the dust cover near the input end, a blowing mechanism inside the dust cover and at the output end of the detection mechanism, a packaging mechanism on the frame at the output end of the blowing mechanism, and a control unit that can control the opening or closing of the blowing mechanism according to the detection result signal sent by the detection mechanism.

[0014] Compared with the prior art, the beneficial effects of this application are:

[0015] This utility model discloses a flexible porcelain production system, comprising a material feeding device, a back net compaction device, a drying device, a peeling device, and a cutting machine arranged sequentially on a flexible porcelain mold conveyor belt, as well as a flexible porcelain packaging conveyor belt. The peeling device can directly peel the dried flexible porcelain from the mold, and then the flexible porcelain is transferred to the cutting machine for cutting by a transfer robot. No manual operation is required, which ensures the continuity of flexible porcelain production and reduces production time. Attached Figure Description

[0016] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0018] Figure 2 This is a schematic diagram of the peeling device in an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the slurry batching device in an embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the fabric feeding device in an embodiment of the present invention;

[0021] Figure 5 This is a schematic diagram of the back net compaction device according to an embodiment of the present invention;

[0022] Figure 6 This is a schematic diagram of the structure of the soft ceramic packaging conveyor belt in an embodiment of this utility model. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a central component. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a central component. When a component is described as "set on" another component, it can be directly set on the other component or may have a central component. When a component is described as "set in the middle," it is not simply set in the exact center, as long as it is not set within the area defined by both ends being in the middle. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] like Figures 1 to 6 As shown, this utility model provides a flexible porcelain production system, including a flexible porcelain mold conveyor belt 100; a material feeding device 200, located at the input end of the flexible porcelain mold conveyor belt 100, for feeding slurry into the flexible porcelain mold; a slurry dispensing device 300, the output end of which is connected to the input end of the material feeding device 200; a back mesh compaction device 400, located on the flexible porcelain mold conveyor belt 100 and at the output end of the feeding device 200; and a drying device 500, located on the flexible porcelain mold conveyor belt 100 and... Located at the output end of the back net compaction device 400; the peeling device 600, located at the output end of the soft porcelain mold conveyor belt 100, is used to peel the dried soft porcelain from the mold; the cutting machine 700 is connected to the output end of the soft porcelain mold conveyor belt 100; the transfer robot 800 is located between the output end of the soft porcelain mold conveyor belt 100 and the input end of the cutting machine 700, and is used to transfer the peeled soft porcelain into the cutting machine 700; the soft porcelain packaging conveyor belt 900 is connected to the output end of the cutting machine 700.

[0027] The soft ceramic mold conveyor belt 100 is a conveyor belt type mold, that is, the mold can rotate and be transported together with the conveyor belt in the production of soft ceramics. For reference, a soft ceramic continuous production line disclosed in patent number CN207549091U can be used.

[0028] In a specific embodiment of this application, the peeling device 600 includes a base 610 mounted on the output end of the flexible porcelain mold conveyor belt 100. A peeling top pressure member 620 is mounted on the base 610 and can abut against the outer surface of the output end of the flexible porcelain mold conveyor belt 100. A top frame 630 is provided on the base 610, and movable pressing rollers 640 are provided at both ends of the bottom of the top frame 630. The lower ends of the two sets of movable pressing rollers 640 can respectively press against the tops of the peeling top pressure member 620 at both ends. Since the finished flexible porcelain product obtained at the front end is generally output in large sheets continuously, the ends of the flexible porcelain can first be peeled off manually and passed between the peeling top pressure member 620 and the movable pressing rollers 640. Subsequently, the device can automatically complete the peeling operation. Specifically, the peeling top pressure member 620 includes a peeling plate 621. A rotating seat 611 is provided at one end of the base 610, and one end of the peeling plate 621 is rotatably mounted within the rotating seat 611. A locking seat 612 is provided at the other end of the base 610, and the other end of the peeling plate 621 is detachably mounted within the locking seat 612. The peeling plate 621 can abut against the outer surface of the output end of the soft porcelain mold conveyor belt 100. Both sets of movable pressing roller members 640 include rollers. An insert block is provided at the bottom of the top frame 630, and an elastic pressing rod is movably inserted into the insert block. A roller seat is provided at the lower end of the elastic pressing rod, and the roller is rotatably mounted within the roller seat. The lower end of the roller can movably press against the top of both ends of the peeling top pressure member. The elastic pressing rod can elastically extend and retract, ensuring that the roller always presses firmly against the soft porcelain, and the peeled soft porcelain passes between the roller and the peeling top pressure member 300.

[0029] To facilitate slurry preparation, the slurry dispensing device 300 includes a stirring mechanism 310, a raw material feeding mechanism 320, a transfer tank 330, and several mixing hoppers 340. The output end of the raw material feeding mechanism 320 is connected to the input end of the stirring mechanism 310, and the input end of the transfer tank 330 is connected to the output end of the stirring mechanism 310. The output end of the transfer tank 330 is connected to the input ends of several mixing hoppers 340 through an automatic dispensing mechanism 350. The raw material feeding mechanism 320 stores and feeds various powdered raw materials and soft porcelain raw materials such as water. The stirring mechanism 310 stirs and mixes the soft porcelain raw materials to obtain the soft porcelain slurry. The transfer tank 330 temporarily stores the prepared soft porcelain slurry and facilitates the automatic dispensing mechanism 350 to distribute the prepared soft porcelain slurry to different mixing hoppers 340. The mixing hoppers 340 transport the prepared slurry to subsequent molding and preparation lines, i.e., to the material feeding device 200.

[0030] To facilitate the feeding and application of slurry onto the flexible porcelain mold, the feeding device 200 includes a slurry storage and feeding mechanism 210 and a feeding hopper 220. The slurry storage and feeding mechanism 210 includes two sets of pressure rollers 211, which are rotatably mounted on both sides of the input end of the flexible porcelain mold conveyor belt 100. Both sets of pressure rollers 211 can press downward against both sides of the mold on the flexible porcelain mold conveyor belt 100 to form a slurry storage tank 212. After the mold on the flexible porcelain mold conveyor belt 100 passes through the slurry storage tank 212, the slurry can be fed onto the mold. The feeding hopper 220 is movably mounted on the flexible porcelain mold conveyor belt 100 and positioned above the slurry storage tank 212. The feeding hopper 220 can move along the width direction of the flexible porcelain mold conveyor belt 100 to evenly output the slurry into the slurry storage tank 212. The lower edges of both sets of pressure rollers 211 are lower than the upper edge of the soft porcelain mold conveyor belt 100, ensuring that the mold can form a concave slurry storage tank 212 so that the slurry can be added into the slurry storage tank 212. When the soft porcelain mold on the soft porcelain mold conveyor belt 100 is conveyed forward at a uniform speed, the slurry that has been naturally accumulated in the slurry storage tank 212 can be automatically and evenly spread and remain in the tank on the surface of the mold, that is, automatic feeding is completed during the conveying process.

[0031] In a specific embodiment of this application, the back net compaction device 400 includes a gravity roller 410. The soft porcelain mold conveyor belt 100 is provided with two sets of limiting plates 411 at intervals along the conveying direction at the output end of the slurry storage tank 212. A rolling groove 412 is formed between the two sets of limiting plates 411. The gravity roller 410 is rotatably disposed in the rolling groove 412. The gravity roller 410 can move against the upper surface of the soft porcelain mold conveyor belt 100.

[0032] Furthermore, to recover the drying exhaust gas, the drying device 500 is equipped with an exhaust gas collection hood 510. The drying device 500 can utilize existing drying equipment. Additionally, the cutting machine 700 can be an existing soft porcelain cutting machine. To facilitate the transfer of the cut soft porcelain to the soft porcelain packaging conveyor belt 900, a separation and transfer robot 720 is provided at the output end of the cutting machine 700. Both the transfer robot 800 and the separation and transfer robot 720 can be existing six-axis robots, and the gripping end can adopt a suction cup structure.

[0033] In a specific embodiment of this application, the flexible porcelain packaging conveyor belt 900 includes a frame 910, a conveyor belt 920 mounted on the frame 910, a dust cover 930 that can be mounted on the conveyor belt 920, a detection mechanism 940 located near the input end inside the dust cover 930, a blowing mechanism 950 located inside the dust cover 930 and at the output end of the detection mechanism 940, and a packaging mechanism 960 located at the output end of the blowing mechanism 950 on the frame 910. It also includes a control unit, which can control the opening or closing of the blowing mechanism 950 based on the detection result signal sent by the detection mechanism 940. The detection mechanism 940 can be an infrared sensor to detect whether flexible porcelain is input; the blowing mechanism 950 includes a blowing head connected to an air supply device for blowing away cutting debris from the surface of the flexible porcelain; and the packaging mechanism 960 is a conventional flexible porcelain packaging mechanism.

[0034] This utility model discloses a flexible porcelain production system, comprising a fabric feeding device 200, a back net compaction device 400, a drying device, a peeling device, and a cutting machine sequentially arranged on a flexible porcelain mold conveyor belt, as well as a flexible porcelain packaging conveyor belt. The peeling device can directly peel the dried flexible porcelain from the mold, and then the flexible porcelain is transferred to the cutting machine for cutting by a transfer robot. No manual operation is required, which ensures the continuity of flexible porcelain production and reduces production time.

[0035] The above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any modifications or equivalent substitutions that do not depart from the spirit and scope of this utility model should be covered within the scope of the technical solution of this utility model.

Claims

1. A soft porcelain production system, characterized by, include Conveyor belt for soft ceramic molds; The fabric feeding device is located at the input end of the conveyor belt of the flexible ceramic mold and is used to feed the slurry into the flexible ceramic mold. The output end of the slurry batching device is connected to the input end of the fabric feeding device; The back net compaction device is installed on the soft ceramic mold conveyor belt and located at the output end of the feeding device; The drying device is located on the conveyor belt of the soft porcelain mold and at the output end of the back net compaction device; The peeling device is located at the output end of the soft porcelain mold conveyor belt and is used to peel the dried soft porcelain from the mold. The cutting machine is connected to the output end of the conveyor belt of the soft ceramic mold. A transfer robot is located between the output end of the soft ceramic mold conveyor belt and the input end of the cutting machine, and is used to transfer the peeled soft ceramic into the cutting machine. The flexible ceramic packaging conveyor belt connects to the output end of the cutting machine.

2. A soft porcelain production system according to claim 1, characterized in that The peeling device includes a base installed on the output end of the soft ceramic mold conveyor belt. A peeling top pressing member is installed on the base and can abut against the outer surface of the output end of the soft ceramic mold conveyor belt. A top frame is provided on the base, and movable pressing rollers are provided at both ends of the bottom of the top frame. The lower ends of the two sets of movable pressing rollers can respectively abut against the top of the two ends of the peeling top pressing member.

3. A soft porcelain production system according to claim 2, characterized in that The peeling top pressure component includes a peeling plate. A rotating seat is provided on one end of the base. One end of the peeling plate is rotatably installed in the rotating seat. A locking seat is provided on the other end of the base. The other end of the peeling plate is detachably installed in the locking seat. The peeling plate can abut against the outer surface of the output end of the soft ceramic mold conveyor belt.

4. The soft porcelain production system according to claim 1, wherein The slurry batching device includes a stirring mechanism, a raw material feeding mechanism, a transfer tank, and several mixing hoppers. The output end of the raw material feeding mechanism is connected to the input end of the stirring mechanism, the input end of the transfer tank is connected to the output end of the stirring mechanism, and the output end of the transfer tank is connected to the input ends of several mixing hoppers through an automatic batching mechanism.

5. A soft porcelain production system according to claim 1, characterized in that, The fabric feeding device includes a slurry storage and feeding mechanism and a fabric hopper. The slurry storage and feeding mechanism includes two sets of pressure rollers. The two sets of pressure rollers are rotatably installed on both sides of the input end of the flexible porcelain mold conveyor belt. Both sets of pressure rollers can press down on both sides of the mold of the flexible porcelain mold conveyor belt to form a slurry storage tank. After the mold of the flexible porcelain mold conveyor belt passes through the slurry storage tank, the slurry can be fed onto the mold. The fabric hopper is movably installed on the flexible porcelain mold conveyor belt and is located above the slurry storage tank.

6. A soft porcelain production system according to claim 1, characterized in that, The back net compaction device includes a gravity roller shaft. Two sets of limiting plates are spaced apart along the conveying direction at the output end of the soft ceramic mold conveyor belt located at the slurry storage tank. A rolling groove is formed between the two sets of limiting plates. The gravity roller shaft is rotatably disposed in the rolling groove. The gravity roller shaft can move and abut against the upper surface of the soft ceramic mold conveyor belt.

7. A soft porcelain production system according to claim 1, characterized in that, The drying device is covered with an exhaust gas collection hood.

8. A soft porcelain production system according to claim 1, characterized in that, The output end of the cutting machine is equipped with a separation and transfer robot.

9. A soft porcelain production system according to claim 1, characterized in that, The soft porcelain packaging conveying belt comprises a rack, a conveying belt arranged on the rack, a dust removal cover capable of being arranged above the conveying belt, a detection mechanism arranged inside the dust removal cover and close to an input end, a blowing mechanism arranged inside the dust removal cover and at a position of an output end of the detection mechanism, a packaging mechanism arranged at a position of an output end of the blowing mechanism, and a control unit capable of controlling the opening or closing of the blowing mechanism according to a detection result signal sent by the detection mechanism.

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